A large baking furnace for carbon electrode production with easy maintenance

CN224623463UActive Publication Date: 2026-08-11SHANSHAN LONGSHENG CARBON MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-09
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有的大型烘焙炉进行燃气加热时,加热管道缺乏稳固设计,在高温燃气的持续冲击以及设备运行产生的震动影响下,极易出现松动

Benefits of technology

本实用新型通过设置插板,插板通过插槽与加热管道紧密插接,固定槽与卡板精准配合,形成了极为稳固的连接构造,这种设计不仅有效防止加热管道在高温、高压的恶劣工况下出现松动,保障燃气稳定输送与热量持续供应,维持设备平稳运行;而且在人员进行检查作业时,即便身处复杂环境,也能避免因意外碰触导致部件移位或损坏,极大地降低了操作风险,为设备安全运行与人员作业安全提供了双重保障。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of baking furnace, disclose an easily maintained large -scale baking furnace for carbon electrode production, including firewall stove, the inside fixedly connected with heating firewall of firewall stove, the top of heating firewall has seted up heating mouth, the top of heating firewall has seted up fire well, the inner wall of fire well has inserted the cover plate, the inner wall of heating mouth has inserted the plug -in connection of plug -in, the top of firewall stove is provided with support frame, the inside fixedly connected with support seat of support frame, the inner wall fixedly connected with gas pipeline of support seat, the surface fixedly connected with heating pipeline of gas pipeline. The utility model discloses through the plug -in connection of plug -in and heating pipeline through the slot, and fixed groove and clamping plate accurate cooperation form very stable connection structure, avoid because accidental touch and lead to component displacement or damage, greatly reduced operation risk, provided double protection for equipment safe operation and personnel operation safety.
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Description

Technical Field

[0001] This utility model relates to the field of baking oven technology, and in particular to a large baking oven for easy-to-maintain carbon electrode production. Background Technology

[0002] In modern industry, carbon electrodes have become an indispensable component. In the metallurgical industry, carbon electrodes are crucial for electric arc furnaces. In these furnaces, they conduct high-ampere currents, generating high heat for melting metals. Their application significantly improves the efficiency of metal smelting processes, enabling the production of high-quality steel and non-ferrous metals. In the chemical industry, carbon electrodes are widely used in electrolysis processes, such as in aluminum production, where they participate in electrochemical reactions at the anode. However, the production of carbon electrodes faces numerous challenges. The baking stage is a critical but complex process. During baking, the raw carbon electrode precursor requires precise temperature and atmosphere control. Traditional baking methods often struggle to ensure uniform heating, leading to inconsistent final product quality. Furthermore, the harsh operating conditions within the baking furnace, including high temperatures and corrosive gas environments, pose a significant threat to the lifespan of both the furnace and the electrode itself. Moreover, as industry demands for carbon electrode performance, such as better conductivity and mechanical strength, existing production technologies have reached their limits. The lack of advanced baking equipment and technology not only affects the quality of carbon electrodes but also restricts the overall development of related industries. This urgently requires innovation in carbon electrode production, particularly in the design and operation of baking ovens, to meet the growing market demand.

[0003] Existing large-scale baking ovens using gas heating suffer from insecure heating pipes that are prone to loosening under the continuous impact of high-temperature gas and vibrations from equipment operation. This not only increases the risk of gas leaks but also causes uneven heating, affecting the quality of carbon electrode baking. Furthermore, the combustion equipment is bulky and lacks convenient relocation mechanisms. Once installed, moving it for production layout adjustments is extremely difficult, severely limiting the flexibility and convenience of equipment use. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a large baking oven for easy-to-maintain carbon electrode production.

[0005] This utility model is achieved using the following technical solution: a large baking oven for easy-to-maintain carbon electrode production, comprising a fire wall furnace, wherein a heating fire wall is fixedly connected inside the fire wall furnace, a heating port is provided at the top of the heating fire wall, a fire well is provided at the top of the heating fire wall, a cover plate is inserted into the inner wall of the fire well, an insert plate is inserted into the inner wall of the heating port, a support frame is provided at the top of the fire wall furnace, a support base is fixedly connected inside the support frame, a gas pipe is fixedly connected to the inner wall of the support base, a heating pipe is fixedly connected to the surface of the gas pipe, a heating chamber is provided inside the heating fire wall, a melting tank is provided at the top of the fire wall furnace, and casters are fixedly connected to the bottom of the support frame.

[0006] Through the above technical solution, casters are installed at the bottom of the support frame, giving the entire baking oven flexibility to move. Whether adjusting the equipment position within the production workshop to adapt to different production layouts, or moving the equipment to a suitable maintenance area during maintenance, the casters can easily and quickly move the equipment, improving its ease of use and versatility.

[0007] As a further improvement to the above scheme, the heating port is connected to the heating chamber, and the fire well is connected to the heating chamber.

[0008] As a further improvement to the above solution, the number of omnidirectional wheels is set to several.

[0009] As a further improvement to the above solution, the top of the insert plate is provided with a slot, and the top of the insert plate is provided with a fixing groove.

[0010] As a further improvement to the above solution, the slot is inserted into a heating pipe, and the slot is located at the center of the fixing groove.

[0011] With the above technical solution, the slot is opened on the top of the plug plate. By plugging it into the heating pipe, the plug plate is connected to the heating pipe, ensuring that the plug plate is fixed in position. At the same time, it guides the gas from the heating pipe to flow smoothly into the heating port, ensuring the accuracy of the gas delivery path.

[0012] As a further improvement to the above solution, a valve is fixedly connected to the surface of the heating pipe, and a clamp is fixedly connected to the surface of the heating pipe.

[0013] Through the above technical solution, the heating pipe guides the gas delivered from the gas pipeline to the heating port, and controls the gas flow through the valve to regulate the amount of gas entering the heating chamber, thereby achieving the control of the heating intensity.

[0014] As a further improvement to the above solution, the card plate is inserted into the fixing slot.

[0015] Through the above technical solution, the clamping plate is fixed on the surface of the heating pipe and is inserted into the fixing groove of the insert plate to position and fasten the insert plate, preventing the insert plate from shifting during operation and ensuring the stability and sealing of the gas transmission channel at the heating port.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model features an insert plate that is tightly inserted into the heating pipe via a slot. The fixing groove and the locking plate precisely match, forming an extremely stable connection structure. This design not only effectively prevents the heating pipe from loosening under harsh conditions of high temperature and high pressure, ensuring stable gas delivery and continuous heat supply, and maintaining stable equipment operation, but also prevents parts from shifting or being damaged due to accidental contact during personnel inspection operations, even in complex environments. This greatly reduces operational risks and provides dual protection for the safe operation of the equipment and the safety of personnel.

[0017] This invention features casters; multiple casters at the bottom of the support frame give the baking oven excellent mobility. Whether adjusting its position within the production workshop or moving it to a specific area for equipment maintenance, it can be easily accomplished, improving the ease of use of the equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the fire wall furnace of this utility model; Figure 3 This is a schematic diagram of the heating chamber structure of this utility model; Figure 4 This is a schematic diagram of the universal wheel structure of this utility model.

[0019] Explanation of key symbols: 1. Firewall furnace; 2. Heating firewall; 3. Heating port; 4. Fire well; 5. Cover plate; 6. Insert plate; 601. Slot; 602. Fixing slot; 7. Support frame; 8. Support base; 9. Gas pipeline; 10. Heating pipeline; 101. Valve; 102. Clamping plate; 11. Heating chamber; 12. Melting tank; 13. Casters. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0021] Please combine Figure 1-4This embodiment describes a large, easy-to-maintain baking oven for carbon electrode production, comprising a firewall furnace 1. A heating firewall 2 is fixedly connected inside the firewall furnace 1. A heating port 3 is opened at the top of the heating firewall 2, and a fire well 4 is opened at the top of the heating firewall 2. A cover plate 5 is inserted into the inner wall of the fire well 4. An insert plate 6 is inserted into the inner wall of the heating port 3. A support frame 7 is provided at the top of the firewall furnace 1. A support base 8 is fixedly connected inside the support frame 7. A gas pipe 9 is fixedly connected to the inner wall of the support base 8, and a heating pipe 10 is fixedly connected to the surface of the gas pipe 9. The interior of the wall 2 is provided with a heating chamber 11, and the top of the fire wall furnace 1 is provided with a melting tank 12. The bottom of the support frame 7 is fixedly connected with casters 13. In this large baking furnace for easy-to-maintain carbon electrode production, the gas flows into the heating pipe 10 connected to it through the gas pipe 9. After the flow rate is regulated by the valve 101, it enters the heating chamber 11 from the heating port 3 to burn and release heat. The heat is transferred through the heating fire wall 2 to bake the carbon electrodes in the melting tank 12. The heating port 3 and the fire well 4 are respectively connected to the heating chamber 11. The fire well 4 can be used for operation inside the chamber when the cover plate 5 is opened.

[0022] Heating port 3 is connected to heating chamber 11, and fire well 4 is connected to heating chamber 11.

[0023] The number of casters 13 is set to a certain number.

[0024] The top of the insert plate 6 has a slot 601 and a fixing groove 602.

[0025] The slot 601 is inserted into the heating pipe 10, and the slot 601 is located at the center of the fixing slot 602.

[0026] A valve 101 is fixedly connected to the surface of the heating pipe 10, and a clamping plate 102 is also fixedly connected to the surface of the heating pipe 10. The insert plate 6 is inserted into the heating pipe 10 via the slot 601, and the fixing groove 602 cooperates with the clamping plate 102 to achieve the closure or opening of the heating port 3, ensuring the stability of gas delivery and heat transfer, avoiding component displacement or damage due to accidental contact, greatly reducing operational risks, and providing dual protection for the safe operation of equipment and the safety of personnel.

[0027] The card plate 102 is inserted into the fixing slot 602.

[0028] The implementation principle of a large-scale baking oven for easy-to-maintain carbon electrode production in this embodiment is as follows: In this large-scale baking oven for easy-to-maintain carbon electrode production, gas flows into the heating pipe 10 connected to it through the gas pipe 9. After the flow rate is regulated by the valve 101, it enters the heating chamber 11 from the heating port 3 to burn and release heat. The heat is transferred through the heating fire wall 2 to bake the carbon electrodes in the melting tank 12. The heating port 3 and the fire well 4 are respectively connected to the heating chamber 11. The fire well 4 can be used for operation inside the chamber when the cover plate 5 is opened. The insert plate 6 is inserted into the heating pipe 10 through the slot 601 and the fixing slot 602 cooperates with the clamping plate 102 to realize the closure or opening of the heating port 3, ensuring the stability of gas delivery and heat transfer, avoiding component displacement or damage due to accidental contact, greatly reducing the operational risk, and providing dual protection for the safe operation of the equipment and the safety of personnel. The multiple universal wheels 13 at the bottom of the support frame 7 give the baking oven convenient mobility, making it convenient for equipment position adjustment and maintenance.

[0029] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A large-scale baking oven for easy-to-maintain carbon electrode production, characterized in that, The furnace includes a fire wall furnace (1), a heating fire wall (2) is fixedly connected inside the fire wall furnace (1), a heating port (3) is opened at the top of the heating fire wall (2), a fire well (4) is opened at the top of the heating fire wall (2), a cover plate (5) is inserted into the inner wall of the fire well (4), an insert plate (6) is inserted into the inner wall of the heating port (3), a support frame (7) is provided at the top of the fire wall furnace (1), a support seat (8) is fixedly connected inside the support frame (7), a gas pipe (9) is fixedly connected to the inner wall of the support seat (8), a heating pipe (10) is fixedly connected to the surface of the gas pipe (9), a heating chamber (11) is opened inside the heating fire wall (2), a smelting tank (12) is opened at the top of the fire wall furnace (1), and a caster wheel (13) is fixedly connected to the bottom of the support frame (7).

2. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 1, characterized in that: The heating port (3) is connected to the heating chamber (11), and the fire well (4) is connected to the heating chamber (11).

3. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 1, characterized in that: The number of the universal wheels (13) is set to several.

4. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 1, characterized in that: The top of the insert plate (6) is provided with a slot (601) and the top of the insert plate (6) is provided with a fixing slot (602).

5. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 4, characterized in that: The slot (601) is inserted into the heating pipe (10), and the slot (601) is located at the center of the fixing slot (602).

6. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 1, characterized in that: A valve (101) is fixedly connected to the surface of the heating pipe (10), and a clamping plate (102) is fixedly connected to the surface of the heating pipe (10).

7. The large-scale baking oven for easy-to-maintain carbon electrode production as described in claim 6, characterized in that: The card plate (102) is inserted into the fixing slot (602).