An industrial reactor with internal and external dual heat dissipation structure

Abstract

The utility model relates to industrial reactor technical field, and disclose a kind of industrial reactor of inside and outside double heat dissipation structure, including industrial reactor main body shell, the industrial reactor main body shell bottom four corners are fixedly connected with supporting leg, the industrial reactor main body shell outside is provided with external heat dissipation mechanism, the industrial reactor main body shell bottom is provided with built-in heat dissipation mechanism, the external heat dissipation mechanism includes heat dissipation subassembly and heat exchange component, the heat dissipation subassembly is set to industrial reactor main body shell outside, and the heat exchange component is set in heat dissipation subassembly. The industrial reactor of inside and outside double heat dissipation structure, by the external heat dissipation mechanism being set, staff only needs to start exhaust fan to be extracted the air in fixed box and be discharged downward, so that fresh gas is constantly replenished to fixed box, heat exchange is carried out with the liquid in S type liquid pipe by heat dissipation fin, and the cooling treatment to the liquid in S type liquid pipe is completed.

Description

Technical Field

[0001] This utility model relates to the field of industrial reactor technology, specifically to an industrial reactor with an internal and external dual heat dissipation structure. Background Technology

[0002] Industrial reactors are a primary research focus in chemical reaction engineering, serving as industrial equipment for realizing various chemical reactions. Structurally, they can be categorized into tubular, batch, tower, fixed-bed, and fluidized-bed reactors, and their operation modes encompass batch, continuous, and semi-continuous processes. The core design elements include reactor type selection, operating condition optimization, and reaction volume calculation, employing mathematical modeling and stepwise empirical scale-up methods as the main scale-up approaches. Chemical reaction engineering studies the influence of engineering factors such as material mixing, flow, and mass and heat transfer on the reaction, establishing a quantitative relationship between reactor structure and performance.

[0003] Most existing industrial reactors lack adequate heat dissipation structures to meet their operational requirements. During prolonged operation, the heat generated by the reaction continuously accumulates inside the equipment, unable to be effectively dissipated and cooled in a timely manner. As operating time increases, the internal temperature gradually rises, exceeding the tolerance range of components. This directly leads to overheating damage to internal components such as temperature sensors, control elements, and reaction chamber components. This not only frequently causes equipment failures and increases maintenance costs but also significantly shortens the overall lifespan of the equipment. Furthermore, damage to critical components can even cause sudden reaction interruptions, affecting production continuity. To solve this problem, designing an industrial reactor with a dual internal and external heat dissipation structure is essential. Utility Model Content

[0004] The purpose of this invention is to provide an industrial reactor with an internal and external dual heat dissipation structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an industrial reactor with an internal and external dual heat dissipation structure, including an industrial reactor main body shell, with support legs fixedly connected to the four corners of the bottom of the industrial reactor main body shell, an external heat dissipation mechanism provided on the outside of the industrial reactor main body shell, and an internal heat dissipation mechanism provided at the bottom of the industrial reactor main body shell.

[0006] The external heat dissipation mechanism includes a heat dissipation component and a heat exchange component. The heat dissipation component is located on the outside of the main shell of the industrial reactor, and the heat exchange component is located inside the heat dissipation component.

[0007] The built-in heat dissipation mechanism includes a water tank assembly, a heat conduction assembly, and a liquid return assembly. The water tank assembly is located at the bottom of the main shell of the industrial reactor, the heat conduction assembly is located inside the outer wall of the main shell of the industrial reactor, and the liquid return assembly is located at the bottom of the heat exchange assembly.

[0008] Preferably, the heat dissipation assembly includes a fixed box, which is fixedly connected to the outside of the main shell of the industrial reactor. An exhaust fan is fixedly connected to the bottom of the fixed box, and a dust filter plate is fixedly connected to the top of the fixed box.

[0009] Preferably, the heat exchange component includes an S-shaped liquid pipe, which is disposed in a fixed box and snapped into the bottom of the fixed box. The S-shaped liquid pipe is also snapped into a dust filter plate. A heat dissipation fin is sleeved on the outer ring of the S-shaped liquid pipe. A collar is fixedly connected to the heat dissipation fin at the position corresponding to the S-shaped liquid pipe. The collar is fixedly connected to the outer ring of the S-shaped liquid pipe.

[0010] Preferably, the water tank assembly includes a liquid tank, which is fixedly connected to the bottom of the main shell of the industrial reactor. A drain pipe is fixedly connected to the right side of the liquid tank, and a threaded cap is threadedly connected to the outer ring of the right end of the drain pipe.

[0011] Preferably, the heat conduction assembly includes a clamping tube, which is clamped to the top of the S-shaped liquid pipe. A heat exchange tube is fixedly connected to the rear side of the clamping tube. The heat exchange tube is clamped to the inner side of the outer shell of the industrial reactor body. The bottom end of the heat exchange tube is clamped to the inner bottom of the outer shell of the industrial reactor body. A liquid extraction tube is clamped to the bottom of the heat exchange tube. The liquid extraction tube is clamped to the inner side of the liquid tank. A liquid pump is fixedly connected to the bottom of the liquid extraction tube. The bottom of the liquid pump is in contact with the bottom of the liquid tank.

[0012] Preferably, the liquid return assembly includes a liquid return pipe, which is snapped onto the outer ring of the bottom end of an S-shaped liquid pipe. The bottom end of the liquid return pipe is snapped onto the inner side of the liquid tank. A sleeve is fixedly connected to the outer ring of the liquid return pipe, and the sleeve is fixedly connected to the outer side of the main shell of the industrial reactor.

[0013] Compared with the prior art, this utility model provides an industrial reactor with an internal and external dual heat dissipation structure, which has the following beneficial effects:

[0014] 1. This industrial reactor with internal and external heat dissipation structure allows the operator to simply start the exhaust fan to draw the air out of the fixed box and continuously replenish the fixed box with fresh gas. The gas then exchanges heat with the liquid passing through the S-shaped liquid pipe through the heat dissipation fins, thus completing the cooling process of the liquid in the S-shaped liquid pipe.

[0015] 2. This industrial reactor with its internal and external dual heat dissipation structure, through its built-in heat dissipation mechanism, allows operators to simply start the liquid pump to draw water upwards from the liquid tank. The water then enters the heat exchange tube through the extraction pipe and is finally transferred to the S-shaped liquid pipe through the clamping pipe. This allows the water passing through the heat exchange tube to fully exchange heat with the interior of the industrial reactor's main shell, forming a complete cycle in conjunction with the S-shaped liquid pipe and the return liquid pipe. This further improves the cooling treatment of the internal environment of the industrial reactor's main shell. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a front view of the present utility model;

[0018] Figure 2 This is a front sectional view of the present invention;

[0019] Figure 3 This is a side sectional view of the present invention;

[0020] Figure 4 This is a partial structural separation diagram of the present invention;

[0021] Figure 5 This is a partial structural cross-sectional view of the external heat dissipation mechanism.

[0022] In the diagram: 1. External heat dissipation mechanism; 11. Heat dissipation component; 1101. Fixing box; 1102. Exhaust fan; 1103. Dust filter plate; 12. Heat exchange component; 1201. S-shaped liquid pipe; 1202. Heat dissipation fins; 1203. Collar; 2. Internal heat dissipation mechanism; 21. Water tank component; 2101. Liquid tank; 2102. Drain pipe; 2103. Threaded cap; 22. Heat conduction component; 2201. Pipe clamp; 2202. Heat exchange tube; 2203. Liquid extraction tube; 2204. Liquid pump; 23. Liquid return component; 2301. Liquid return pipe; 2302. Frame; 3. Main shell of industrial reactor; 4. Support legs. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] This utility model provides a technical solution:

[0026] Example 1

[0027] Combination Figures 1 to 5 An industrial reactor with an internal and external dual heat dissipation structure includes an industrial reactor main shell 3, with support legs 4 fixedly connected to the four corners of the bottom of the industrial reactor main shell 3, an external heat dissipation mechanism 1 on the outside of the industrial reactor main shell 3, and an internal heat dissipation mechanism 2 on the bottom of the industrial reactor main shell 3.

[0028] The external heat dissipation mechanism 1 includes a heat dissipation component 11 and a heat exchange component 12. The heat dissipation component 11 is located on the outside of the main shell 3 of the industrial reactor, and the heat exchange component 12 is located inside the heat dissipation component 11.

[0029] The heat dissipation assembly 11 includes a fixed box 1101, which is fixedly connected to the outside of the main shell 3 of the industrial reactor. An exhaust fan 1102 is fixedly connected to the bottom of the fixed box 1101, and a dust filter plate 1103 is fixedly connected to the top of the fixed box 1101. The heat exchange assembly 12 includes an S-shaped liquid pipe 1201, which is disposed inside the fixed box 1101. The S-shaped liquid pipe 1201 is snapped into the bottom of the fixed box 1101 and into the dust filter plate 1103. A heat dissipation fin 1202 is sleeved on the outer ring of the S-shaped liquid pipe 1201. A collar 1203 is fixedly connected to the heat dissipation fin 1202 corresponding to the position of the S-shaped liquid pipe 1201. The collar 1203 is fixedly connected to the outer ring of the S-shaped liquid pipe 1201.

[0030] Furthermore, staff only need to start the exhaust fan 1102 to draw the air out of the fixed box 1101 downwards, so that fresh air can be continuously replenished into the fixed box 1101. The air then exchanges heat with the liquid passing through the S-shaped liquid pipe 1201 through the heat dissipation fins 1202, thus completing the cooling process of the liquid in the S-shaped liquid pipe 1201.

[0031] Example 2

[0032] See Figures 1 to 4 Furthermore, based on Embodiment 1, the built-in heat dissipation mechanism 2 includes a water tank assembly 21, a heat conduction assembly 22, and a liquid return assembly 23. The water tank assembly 21 is located at the bottom of the industrial reactor main shell 3, the heat conduction assembly 22 is located inside the outer wall of the industrial reactor main shell 3, and the liquid return assembly 23 is located at the bottom of the heat exchange assembly 12.

[0033] The water tank assembly 21 includes a liquid tank 2101, which is fixedly connected to the bottom of the industrial reactor main body shell 3. A drain pipe 2102 is fixedly connected to the right side of the liquid tank 2101, and a threaded cap 2103 is threadedly connected to the outer ring of the right end of the drain pipe 2102. The heat transfer assembly 22 includes a clamping tube 2201, which is clamped to the top of the S-shaped liquid pipe 1201. A heat exchange tube 2202 is fixedly connected to the rear side of the clamping tube 2201, and the heat exchange tube 2202 is clamped to the inner side of the outer side of the industrial reactor main body shell 3. The bottom end of the heat exchange tube 2202 is clamped to the inner bottom of the industrial reactor main body shell 3. The heat exchange tube 2202 is fitted with a liquid extraction tube 2203 at the bottom. The liquid extraction tube 2203 is fitted inside the outer side of the liquid tank 2101. The liquid pump 2204 is fixedly connected to the bottom of the liquid extraction tube 2203. The bottom of the liquid pump 2204 is in contact with the bottom of the liquid tank 2101. The return liquid assembly 23 includes a return liquid tube 2301. The return liquid tube 2301 is fitted to the outer ring of the bottom end of the S-shaped liquid tube 1201. The bottom end of the return liquid tube 2301 is fitted inside the outer side of the liquid tank 2101. A sleeve 2302 is fixedly connected to the outer ring of the return liquid tube 2301. The sleeve 2302 is fixedly connected to the outer side of the main shell 3 of the industrial reactor.

[0034] Furthermore, by simply starting the liquid pump 2204, the water in the liquid tank 2101 can be drawn upwards, allowing the water to enter the heat exchange tube 2202 through the liquid extraction pipe 2203, and finally transferred to the S-shaped liquid pipe 1201 through the clamping pipe 2201. This allows the water passing through the heat exchange tube 2202 to fully exchange heat with the interior of the industrial reactor main shell 3, forming a complete cycle in conjunction with the S-shaped liquid pipe 1201 and the return liquid pipe 2301, further improving the cooling treatment of the internal environment of the industrial reactor main shell 3.

[0035] In actual operation, when this device is used, the operator starts the liquid pump 2204 and the exhaust fan 1102. The liquid pump 2204 starts to draw water in the liquid tank 2101 into the liquid extraction pipe 2203. Then the water continues to enter the heat exchange pipe 2202. The water in the heat exchange pipe 2202 exchanges heat with the internal environment of the industrial reactor body shell 3. After absorbing heat and heating up, it enters the S-shaped liquid pipe 1201 through the clamping pipe 2201. After entering the S-shaped liquid pipe 1201, the water comes into contact with the heat dissipation fins 1202 through the collar 1203. The heat is transferred to the heat dissipation fins 1202 through heat conduction. The water that subsequently enters the S-shaped liquid pipe 1201 moves from top to bottom.

[0036] At this time, due to the start of the exhaust fan 1102, the air in the fixed box 1101 is continuously discharged downwards, causing external air to continuously pass through the dust filter plate 1103 and enter the fixed box 1101. The air entering the fixed box 1101 exchanges heat with the water in the S-shaped liquid pipe 1201 through the heat dissipation fins 1202, completing the cooling of the water in the S-shaped liquid pipe 1201. Finally, the water flows downwards through the return liquid pipe 2301 and returns to the liquid tank 2101. At this time, the cycle is completed. The above process is repeated to complete the cooling treatment of the outer shell 3 of the industrial reactor.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An industrial reactor with double inside and outside heat dissipation structure, comprising an industrial reactor main body shell (3), characterized in that: The industrial reactor main shell (3) has four fixed legs (4) at the bottom corners. An external heat dissipation mechanism (1) is provided on the outside of the industrial reactor main shell (3). An internal heat dissipation mechanism (2) is provided at the bottom of the industrial reactor main shell (3). The external heat dissipation mechanism (1) includes a heat dissipation component (11) and a heat exchange component (12). The heat dissipation component (11) is located outside the outer shell (3) of the industrial reactor body, and the heat exchange component (12) is located inside the heat dissipation component (11). The built-in heat dissipation mechanism (2) includes a water tank assembly (21), a heat conduction assembly (22), and a liquid return assembly (23). The water tank assembly (21) is located at the bottom of the main shell (3) of the industrial reactor. The heat conduction assembly (22) is located inside the outer wall of the main shell (3) of the industrial reactor. The liquid return assembly (23) is located at the bottom of the heat exchange assembly (12).

2. The industrial reactor with an internal and external dual heat dissipation structure according to claim 1, characterized in that: The heat dissipation assembly (11) includes a fixed box (1101), which is fixedly connected to the outside of the main shell (3) of the industrial reactor. An exhaust fan (1102) is fixedly connected to the bottom of the fixed box (1101), and a dust filter plate (1103) is fixedly connected to the top of the fixed box (1101).

3. An industrial reactor with an internal and external dual heat dissipation structure according to claim 1, characterized in that: The heat exchange assembly (12) includes an S-shaped liquid pipe (1201), which is disposed in a fixed box (1101). The S-shaped liquid pipe (1201) is snapped into the bottom of the fixed box (1101) and is snapped into the dust filter plate (1103).

4. An industrial reactor with an internal and external dual heat dissipation structure according to claim 3, characterized in that: The outer ring of the S-shaped liquid tube (1201) is fitted with a heat dissipation fin (1202), and a collar (1203) is fixedly connected inside the heat dissipation fin (1202) corresponding to the position of the S-shaped liquid tube (1201). The collar (1203) is fixedly connected to the outer ring of the S-shaped liquid tube (1201).

5. An industrial reactor with an internal and external dual heat dissipation structure according to claim 1, characterized in that: The water tank assembly (21) includes a liquid tank (2101), which is fixedly connected to the bottom of the main shell (3) of the industrial reactor. A drain pipe (2102) is fixedly connected to the right side of the liquid tank (2101), and a threaded cap (2103) is threadedly connected to the outer ring of the right end of the drain pipe (2102).

6. An industrial reactor with an internal and external dual heat dissipation structure according to claim 1, characterized in that: The heat conduction component (22) includes a clamp tube (2201), which is clamped to the top of the S-shaped liquid tube (1201). A heat exchange tube (2202) is fixedly connected to the rear side of the clamp tube (2201). The heat exchange tube (2202) is clamped to the inside of the outer shell (3) of the industrial reactor body, and the bottom end of the heat exchange tube (2202) is clamped to the bottom of the outer shell (3) of the industrial reactor body.

7. An industrial reactor with an internal and external dual heat dissipation structure according to claim 6, characterized in that: The bottom of the heat exchange tube (2202) is fitted with a liquid extraction tube (2203), which is fitted inside the outside of the liquid tank (2101). The bottom of the liquid extraction tube (2203) is fixedly connected to a liquid pump (2204), and the bottom of the liquid pump (2204) is in contact with the bottom of the liquid tank (2101).

8. An industrial reactor with an internal and external dual heat dissipation structure according to claim 1, characterized in that: The liquid return assembly (23) includes a liquid return pipe (2301), which is snapped onto the outer ring of the bottom end of the S-shaped liquid pipe (1201). The bottom end of the liquid return pipe (2301) is snapped onto the inner side of the liquid tank (2101). A sleeve (2302) is fixedly connected to the outer ring of the liquid return pipe (2301), and the sleeve (2302) is fixedly connected to the outer side of the main shell (3) of the industrial reactor.

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