A transformer heat dissipation structure
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的主要目的在于提供一种变压器散热结构,旨在解决现有的变压器散热效果不足的问题
[0018]本实用新型的有益效果在于:改善了现有变压器的散热结构,散热主体部与变压器主体外侧贴合,增大了接触面积,可以加快热量传导,同时,在变压器轴向延伸有第一散热片和第二散热片,进一步增加散热结构与空气的接触面积,可以加快散热,且散热片均开设散热孔,加快周围空气流动,提升与空气的热交换效率,进一步提高散热效率。
Smart Images

Figure CN224625307U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer technology, and in particular to a transformer heat dissipation structure. Background Technology
[0002] Transformers, as core components in electronic circuits that achieve power conversion and electrical isolation, are widely used in consumer electronics, communication equipment, industrial control, and smart homes. With the miniaturization, integration, and high power density of electronic devices, the size, height, and compatibility with surrounding components of transformers are subject to strict limitations, while also needing to meet the temperature rise requirements for long-term reliable operation.
[0003] Existing technologies have not addressed the heat dissipation requirements and typically employ heat sinks for cooling. However, due to limited installation space, existing heat sink structures cannot meet the installation requirements of transformers, resulting in insufficient heat dissipation and difficulty in effectively suppressing temperature rise. Utility Model Content
[0004] The main purpose of this utility model is to provide a transformer heat dissipation structure, which aims to solve the problem of insufficient heat dissipation effect of existing transformers.
[0005] To achieve the above objectives, this utility model proposes a transformer heat dissipation structure, which is installed on the transformer and includes:
[0006] The heat dissipation main body is fitted and disposed along the outer periphery of the transformer body;
[0007] At least one first heat sink is provided. The first end of the first heat sink is connected to the edge of the heat dissipation body and extends along the axial direction of the transformer. A plurality of first heat dissipation holes are provided on the first heat sink.
[0008] The second heat sink is connected to the second end of the first heat sink. The second heat sink is arranged in a U-shape and has several second heat dissipation holes.
[0009] Optionally, the transformer body includes a magnetic core, which is arranged in a rectangular frame structure, and the heat dissipation body is arranged in a rectangular frame structure adapted to the outside of the magnetic core, and the heat dissipation body is installed on the outside of the magnetic core.
[0010] Optionally, the heat dissipation body is provided with clips and slots for fixing.
[0011] Optionally, the edge of the heat dissipation body is provided with several folded edges, which abut against the surface of the magnetic core.
[0012] Optionally, the folded edges are provided as four, and the four folded edges are distributed at the four end corners of the heat dissipation body.
[0013] Optionally, there are two first heat sinks, and the two first heat sinks are symmetrically distributed, with a second heat sink connected to the second end of each of the first heat sinks.
[0014] Optionally, the first heat dissipation hole is configured as an oblong hole.
[0015] Optionally, the waist-shaped hole extends along the width direction of the first heat sink.
[0016] Optionally, the second heat dissipation hole is configured as a circular hole.
[0017] Optionally, the heat dissipation body, the first heat sink, and the second heat sink are configured as an integrally formed structure.
[0018] The beneficial effects of this utility model are as follows: it improves the heat dissipation structure of the existing transformer. The heat dissipation body is attached to the outside of the transformer body, which increases the contact area and can accelerate heat conduction. At the same time, the first heat dissipation fin and the second heat dissipation fin extend axially in the transformer, which further increases the contact area between the heat dissipation structure and the air, which can accelerate heat dissipation. In addition, heat dissipation holes are opened on the heat dissipation fins to accelerate the flow of surrounding air, improve the heat exchange efficiency with the air, and further improve the heat dissipation efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the installation of the transformer and heat dissipation structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the overall heat dissipation structure of this utility model;
[0022] Label Explanation:
[0023] 1. Transformer; 2. Heat dissipation body; 21. Buckle; 22. Slot; 23. Folded edge; 3. First heat sink; 31. First heat dissipation hole; 4. Second heat sink; 41. Second heat dissipation hole.
[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0027] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, if the word "and / or" appears throughout the text, it means including three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0028] One embodiment of this utility model provides a transformer heat dissipation structure, referencing... Figure 1 The heat dissipation structure is installed on the transformer, for reference. Figure 2 The heat dissipation structure includes:
[0029] The heat dissipation main body 2 is attached to the outer periphery of the transformer 1 main body;
[0030] At least one first heat sink 3 is provided. The first end of the first heat sink 3 is connected to the edge of the heat dissipation body 2, and the first heat sink 3 extends along the axial direction of the transformer 1. A plurality of first heat dissipation holes 31 are provided on the first heat sink 3.
[0031] The second heat sink 4 is connected to the second end of the first heat sink 3. The second heat sink 4 is arranged in a U-shape and has a plurality of second heat dissipation holes 41.
[0032] In this embodiment, the heat dissipation body 2 is fitted along the outer periphery of the transformer 1 body, increasing the contact area with the transformer 1 body. This allows for rapid and uniform heat transfer from the windings and core inside the transformer 1 to the heat dissipation structure, reducing local heat accumulation inside the transformer 1 and improving heat dissipation efficiency from the heat conduction source. The first heat sink 3 extends along the axial direction of the transformer 1, with its extension direction perpendicular to the PCB board plane (horizontal direction). This fully utilizes the redundant space along the axial (height direction) direction of the transformer 1, improving heat dissipation efficiency without sacrificing the installation space of the transformer 1. The second heat sink 4 further increases the surface area of the heat dissipation structure, accelerating heat dissipation. Simultaneously, the U-shaped structure of the second heat sink 4 forms a heat dissipation channel, providing an airflow path to quickly remove heat from the heat sink and accelerate heat dissipation. The plurality of first heat dissipation holes 31 on the first heat sink 3 and the plurality of second heat dissipation holes 41 on the second heat sink 4 reduce the overall weight of the heat sink while promoting heat exchange between external cold air and the surface of the heat sink, further accelerating heat dissipation.
[0033] Furthermore, the transformer 1 body includes a magnetic core, which is arranged in a rectangular frame structure. The heat dissipation body 2 is configured as a rectangular frame structure adapted to the outer side of the magnetic core, and the heat dissipation body is installed on the outer side of the magnetic core. The rectangular frame structure of the heat dissipation body 2 is highly matched with the shape of the rectangular magnetic core, occupying only a width equivalent to the outer diameter of the magnetic core in the radial direction. It does not require additional horizontal or vertical expansion, thus significantly improving heat dissipation efficiency without occupying much space.
[0034] Furthermore, the heat dissipation body 2 is provided with a buckle 21 and a slot 22 for fixing. Specifically, during installation, after the heat dissipation body 2 is sleeved on the outside of the magnetic core, simply press the buckle 21 into the slot 22 to complete the installation of the heat dissipation body 2. This also ensures that the heat dissipation body 2 is completely fitted to the outside of the magnetic core, improving the installation stability of both, simplifying the operation, and improving assembly efficiency. This fixing structure does not require additional auxiliary structures. Based on the heat dissipation body 2 itself, after installation, the heat dissipation body 2 is a frame structure that is completely fitted to the magnetic core, and compared with existing screw fixing structures, it does not occupy additional space.
[0035] Furthermore, the heat dissipation main body 2 has several folded edges 23 along its edge, and the folded edges 23 abut against the surface of the magnetic core. In this embodiment, the folded edge 23 structure can press the surface of the magnetic core from above, thereby effectively limiting the heat dissipation main body 2 and making it stably attached to the surface of the magnetic core, preventing relative sliding between the two, and ensuring that the two are always attached together, which is beneficial to heat dissipation and structural stability.
[0036] Furthermore, four folded edges 23 are provided, and the four folded edges 23 are distributed at the four end corners of the heat dissipation main body 2. In this embodiment, four folded edges 23 are provided and distributed at the four end corners of the heat dissipation main body 2 to ensure uniform stress on the folded edges 23 and structural stability, simplifying the material usage. At the same time, the folded edges 23 can increase the contact area between the heat dissipation main body 2 and the magnetic core, further improving the heat dissipation efficiency.
[0037] Furthermore, two first heat sinks 3 are provided, and the two first heat sinks 3 are symmetrically distributed. The second end of each first heat sink 3 is connected to a second heat sink 4. The two first heat sinks 3 are symmetrically distributed on the edge of the heat dissipation body 2, which can evenly conduct the heat absorbed by the heat dissipation body 2 from the magnetic core to both sides along the axial direction, balance the temperature distribution in different areas inside the transformer 1, and significantly reduce the risk of local hot spots caused by insufficient heat dissipation on one side.
[0038] Furthermore, the first heat dissipation hole 31 is configured as an oblong hole. The oblong shape of the first heat dissipation hole 31, extending along the width of the first heat sink 3, enhances the overall strength of the first heat sink 3, ensures structural stability, and prevents deformation.
[0039] Furthermore, the second heat dissipation hole 41 is configured as a circular hole. A circular hole has the smallest perimeter for the same opening area, which can reduce the material occupied by the second heat sink 4 body, ensure the contact area between the second heat sink 4 body and the air, accelerate heat dissipation, and also reduce the risk of deformation of the second heat sink 4.
[0040] Furthermore, the heat dissipation body 2, the first heat sink 3, and the second heat sink 4 are configured as an integrally formed structure. This integral forming eliminates the contact thermal resistance between different components, allowing heat to be conducted and diffused more smoothly between the heat dissipation body 2, the first heat sink 3, and the second heat sink 4. This improves heat dissipation efficiency, helps the transformer 1 dissipate heat better, maintains its normal operating temperature, and enhances the performance and stability of the transformer 1.
[0041] The above description is only an optional embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A heat dissipating structure of a transformer, the heat dissipating structure being installed to a transformer, characterized in that, The heat dissipation structure includes: The heat dissipation main body is fitted and disposed along the outer periphery of the transformer body; At least one first heat sink is provided. The first end of the first heat sink is connected to the edge of the heat dissipation body and extends along the axial direction of the transformer. A plurality of first heat dissipation holes are provided on the first heat sink. The second heat sink is connected to the second end of the first heat sink. The second heat sink is arranged in a U-shape and has several second heat dissipation holes.
2. The transformer heat dissipation structure according to claim 1, characterized in that, The transformer body includes a magnetic core, which is arranged in a rectangular frame structure. The heat dissipation body is arranged in a rectangular frame structure that is adapted to the outside of the magnetic core, and the heat dissipation body is installed on the outside of the magnetic core.
3. The transformer heat dissipation structure according to claim 2, characterized in that, The heat dissipation body is provided with clips and slots for fixing.
4. The transformer heat dissipation structure according to claim 2, characterized in that, The heat dissipation body has several folded edges at its edge, and the folded edges abut against the surface of the magnetic core.
5. The transformer heat dissipation structure according to claim 4, characterized in that, The folded edges are configured as four, and the four folded edges are distributed at the four end corners of the heat dissipation body.
6. The transformer heat dissipation structure according to claim 1, characterized in that, The first heat sink is configured as two, and the two first heat sinks are symmetrically distributed, and the second end of each first heat sink is connected to a second heat sink.
7. The transformer heat dissipation structure according to claim 6, characterized in that, The first heat dissipation hole is designed as an oblong shape.
8. The transformer heat dissipation structure according to claim 7, characterized in that, The waist-shaped hole extends along the width direction of the first heat sink.
9. The transformer heat dissipation structure according to claim 1, characterized in that, The second heat dissipation hole is a circular hole.
10. The transformer heat dissipation structure according to any one of claims 1 to 9, characterized in that, The heat dissipation main body, the first heat sink, and the second heat sink are configured as an integral molded structure.