A precision stacking device for pole plate laminations

Abstract

This utility model discloses a precision stacking device for electrode plate stacking, including a mounting frame, two parallel integrated sorting mechanisms and an integrated driving mechanism disposed on the mounting frame. The integrated sorting mechanism includes an integrated rotating disk hinged to the mounting frame, multiple electrode plate integrated storage areas evenly distributed on the integrated rotating disk, an integrated alignment and sorting part, and a lifting receiving part for receiving incoming electrode plates. The integrated rotating disk is driven to rotate by the integrated driving mechanism. This utility model has high working efficiency, reduces the labor intensity of operators, and ensures the stacking quality of electrode plates.

Description

Technical Field

[0001] This utility model belongs to the field of battery equipment manufacturing technology, specifically relating to a precision stacking device for electrode plate stacking. Background Technology

[0002] In the lead-acid battery manufacturing industry, the traditional gravity casting grid method has been gradually replaced by continuous expansion, continuous grid punching, and continuous casting methods. All three methods form a continuous grid belt, on both sides of which continuous grids of the same size are symmetrically distributed. After continuous coating and cutting, they become parallel double plates covered with lead paste. The individual plates on both sides are neatly stacked in a certain number and then enter the plate curing equipment. Currently, the plate stacking method is done manually. This method is not only inefficient and increases the labor intensity of workers, but also results in relatively poor stacking quality. Utility Model Content

[0003] Technical problems to be solved

[0004] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a precision stacking device for electrode plate stacking, which overcomes the shortcomings of the prior art, has high working efficiency, reduces the labor intensity of operators, and ensures the stacking quality of electrode plates.

[0005] Technical solution

[0006] To solve the above-mentioned technical problems, this utility model provides a precision stacking device for electrode plate stacking, including a mounting frame, two parallel integrated sorting mechanisms and an integrated driving mechanism disposed on the mounting frame. The integrated sorting mechanism includes an integrated rotating disk hinged to the mounting frame, a plurality of electrode plate integrated storage areas evenly distributed on the integrated rotating disk, an integrated alignment and sorting part, and a lifting receiving part for receiving the incoming electrode plates. The integrated rotating disk is driven to rotate by the integrated driving mechanism.

[0007] As a further preferred technical solution of this utility model; the integrated rotating disk includes an integrated mounting disk with an integrated hinge shaft fixed on the integrated hinge shaft and an integrated support plate fixed on the integrated mounting disk. There are at least two integrated mounting disks arranged along the axial direction of the integrated hinge shaft, and multiple integrated support plates are evenly distributed on each integrated mounting disk. The electrode plate integrated storage area is formed between two adjacent integrated support plates.

[0008] As a further preferred technical solution of this utility model, the lifting receiving part includes a receiving drive motor, a receiving drive gear fixed on the output shaft of the receiving drive motor, a receiving driven rack meshing with the receiving drive gear, a receiving plate fixedly connected to the receiving driven rack, and a receiving guide part cooperating with the receiving plate.

[0009] As a further preferred technical solution of this utility model, the receiving guide part includes a receiving guide sleeve and a receiving guide rod that cooperates with the receiving guide sleeve, and the receiving guide rod and the receiving plate are fixedly connected.

[0010] As a further preferred technical solution of this utility model, the receiving plate includes a receiving mounting plate fixedly connected to the receiving driven rack and an electrode support plate fixed on the receiving mounting plate.

[0011] As a further preferred technical solution of this utility model, the integrated alignment and sorting unit includes a first sorting and alignment plate, a second sorting and alignment plate, a first driving cylinder for moving the first sorting and alignment plate, a second driving cylinder for moving the second sorting and alignment plate, an integrated alignment guide rod mounted on the mounting frame to guide the first sorting and alignment plate and the second sorting and alignment plate, and a vertical sorting structure mounted on the second sorting and alignment plate.

[0012] As a further preferred technical solution of this utility model, the vertical sorting structure includes a vertical cylinder fixed on the second sorting and alignment plate, a vertical connecting plate driven by the vertical cylinder, a vertical hook provided on the vertical connecting plate, and a vertical guide for the vertical connecting plate.

[0013] As a further preferred technical solution of this utility model, the vertical guide part includes a vertical long groove provided on the vertical connecting plate and a guide wheel or guide block fixed on the second aligning plate and cooperating with the vertical long groove.

[0014] As a further preferred technical solution of this utility model, the vertical hook is a hanging plate fixed on the vertical connecting plate and having an electrode plate passage cavity, the bottom surface of which is used to contact the electrode plate tab.

[0015] As a further preferred technical solution of this utility model, the number of the electrode support plates is multiple, and there is a space between two adjacent electrode support plates to facilitate the passage of the integrated support plate.

[0016] Beneficial effects

[0017] Compared with the existing technology, this utility model has high working efficiency, reduces the labor intensity of operators, and ensures the stacking quality of electrode plates. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a side view of the present invention;

[0020] Figure 3 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram showing the connection between the vertical hook and the vertical connecting plate in this utility model. Detailed Implementation

[0022] This specific embodiment is a precision stacking device for electrode plate stacking, see attached. Figure 1-4 A precision stacking device for electrode plate stacking includes a mounting frame 1, two parallel integrated sorting mechanisms 2 mounted on the mounting frame 1, and an integrated drive mechanism 3. The integrated sorting mechanism 2 includes an integrated rotating disk 21 hinged to the mounting frame 1, multiple electrode plate integrated storage areas 22 evenly distributed on the integrated rotating disk 21, an integrated alignment and sorting part 23, and a lifting receiving part 24 for receiving incoming electrode plates. The integrated rotating disk 21 is driven to rotate by the integrated drive mechanism 3. The applicant discovered that current electrode plate stacking is done manually, which is not only inefficient and produces unsatisfactory stacking results, but also easily damages the electrode plates (because the electrode plates are relatively soft due to high temperature). Therefore, the applicant developed the device described in this application to perform relatively precise sorting of the electrode plates. For the two incoming rows of electrode plates, the integrated sorting mechanism 2, under the action of the integrated drive mechanism, sorts them. In this embodiment, the integrated drive mechanism 3 includes an integrated servo motor 31, an integrated drive gear 32 fixedly connected to the output shaft of the integrated servo motor, and an integrated driven gear 33 fixedly connected to the integrated rotating disk 21. The integrated drive gear 32 and the integrated driven gear 33 mesh with each other. The integrated servo motor 31 is fixed to the mounting frame, while the integrated drive gear 32 is fixed to the output shaft of the integrated servo motor 31 and meshes with the integrated driven gear 33. The integrated driven gear 33 is fixedly connected to the integrated rotating disk 21.

[0023] In this embodiment, the integrated rotating disk 21 includes an integrated mounting disk 212 fixed on the integrated hinge shaft 211 and an integrated support plate 213 fixed on the integrated mounting disk 212. There are at least two integrated mounting disks 212 arranged axially along the integrated hinge shaft 211. Multiple integrated support plates 213 are evenly distributed on each integrated mounting disk 212. An electrode plate integrated storage area 22 is formed between two adjacent integrated support plates 213. Preferably, there are three integrated mounting disks and four or more electrode plate integrated storage areas, which are determined according to actual needs. The integrated support plate 213 is screwed or welded to the integrated mounting disk 212. Preferably, it is screwed to the side of the integrated mounting disk. The end of the integrated support plate 213 is provided with an inclined surface to facilitate the entry of the electrode plate.

[0024] In this embodiment, the electrode plates entering from the conveyor line are first received and stacked by the lifting receiving part 24. The lifting receiving part 24 includes a receiving drive motor 241, a receiving drive gear 242 fixed to the output shaft of the receiving drive motor 241, a receiving driven rack 243 meshing with the receiving drive gear 242, a receiving plate 244 fixedly connected to the receiving driven rack 243, and a receiving guide part 245 cooperating with the receiving plate 244. The receiving guide part 245 includes a receiving guide sleeve 2451 and a receiving guide rod 2452 cooperating with the receiving guide sleeve 2451. The receiving guide rod 2452 is fixedly connected to the receiving plate 244. The receiving guide rod can slide within the receiving guide sleeve. Generally, there are two receiving guide rods and two receiving guide rods. In this embodiment, the receiving guide sleeve is mounted on the mounting base plate of the mounting frame. The receiving plate 244 includes a receiving guide sleeve and a receiving guide rod 2452 cooperating with the receiving guide sleeve. The driven rack 243 is fixedly connected to the receiving mounting plate 2441 and the electrode plate support plate 2442 fixed on the receiving mounting plate 2441. There are multiple electrode plate support plates 2442, and there is space between two adjacent electrode plate support plates 2442 to facilitate the passage of the integrated support plate 213. Preferably, there are four electrode plate support plates 2442. Of course, the electrode plate support plate can also be a whole plate with grooves made on it to facilitate the passage of the integrated support plate. The electrode plates coming from the conveyor line are received by the electrode plate support plates. Each time a plate or a stack of plates enters (depending on the state of the electrode plates being conveyed, it can be one plate at a time or a stack of plates each time), the receiving drive motor drives the receiving drive gear to rotate, causing the receiving driven rack to descend, thereby causing the electrode plate support plate to descend the corresponding height until the stacked electrode plates on the electrode plate support plate meet the requirements and are then taken away by the rotation of the integrated support plate.

[0025] When the electrode plate rotates from the integrated support plate to the predetermined position, it is generally in a vertical position and is aligned by the integrated alignment and sorting part. The integrated alignment and sorting part 23 includes a first sorting and alignment plate 231, a second sorting and alignment plate 232, a first drive cylinder 233 for moving the first sorting and alignment plate 231, a second drive cylinder 234 for moving the second sorting and alignment plate 232, an integrated alignment guide rod 235 mounted on the mounting frame 1 to guide the first sorting and alignment plate 231 and the second sorting and alignment plate 232, and a vertical sorting structure 236 mounted on the second sorting and alignment plate 232. There are generally two integrated alignment guide rods, which are fixedly installed on the top of the mounting frame. The first sorting and alignment plate 231 and the second sorting and alignment plate 232 are connected to the integrated alignment guide rods through bearings. Alternatively, a linear guide rail pair can be used instead of the integrated alignment guide rod, that is, a linear guide rail with a guide rail slider structure. The guide rail slider is fixedly connected to the first sorting and alignment plate 231 and the second sorting and alignment plate 232.

[0026] The vertical alignment structure 236 includes a vertical cylinder 2361 fixed on the second alignment plate 232, a vertical connecting plate 2362 driven by the vertical cylinder 2361, a vertical hook 2363 provided on the vertical connecting plate 2362, and a vertical guide portion for the vertical connecting plate 2362. The vertical guide portion includes a vertical elongated groove 2364 provided on the vertical connecting plate 2362 and a guide wheel or guide block fixed on the second alignment plate 232 and cooperating with the vertical elongated groove 2364. In this embodiment, a structure in which the guide wheel 2365 is located in the vertical elongated groove and cooperates is adopted. The vertical hook 2363 is fixed on the vertical connecting plate 2362. The device includes a hanging plate 2366 with an electrode plate passage cavity. The bottom surface of the electrode plate passage cavity is used to contact the electrode plate. A vertical connecting plate is fixed to the outer surface of the vertical hook. With this structure, after the first and second aligning plates complete the alignment of the two sides of the electrode plate, the electrode plate tabs located in the electrode plate passage cavity are pulled upward under the drive of the vertical cylinder, thereby achieving vertical alignment. Alternatively, the vertical hook is fixed to the lower end of the vertical connecting plate. The vertical connecting plate has a through hole cavity to facilitate the passage of the electrode plate tabs. The vertical hook can be fixed to the bottom or lower end of the inner side of the vertical connecting plate. The electrode plate tabs can pass through the passage cavity, and the vertical hook is used to pull the bottom surface of the electrode plate to achieve vertical alignment.

[0027] Below, in conjunction with the above-described structure of this utility model, the working principle of this utility model is described: Two rows of electrode plates from the conveyor line enter two parallel electrode plate integrated storage areas 22 for stacking. Each time an electrode plate or stack enters, the receiving drive motor rotates, causing the receiving drive gear to rotate and lower the receiving driven rack, thereby lowering the electrode plate support plate by a corresponding height until the stacked electrode plates on the support plate meet the requirements. Then, the integrated servo motor 31 drives the integrated drive gear 32 to rotate, which in turn drives the integrated driven gear 33 to rotate. Because the integrated drive gear 32 and the integrated driven gear 33 mesh, and the integrated driven gear 33 is fixedly connected to the integrated rotating disk 21, at this point, it is possible to... The rotating disk 21 rotates, thereby driving the stacked electrode plates in the electrode plate integrated storage area to rotate. When the stacked electrode plates in the electrode plate integrated storage area rotate to the vertical direction, the first alignment plate 231 and the second alignment plate located at the top of the mounting frame push from both ends of the stacked electrode plates to align the ends of the electrode plates. Then, driven by the vertical cylinder, the electrode tabs of the electrode plates located in the electrode plate passage cavity are pulled upward. The number of pulls is determined according to the actual situation, thereby achieving vertical alignment. Afterward, the rotating disk 21 continues to rotate, conveying the aligned electrode plates out, which are then conveyed by the next conveyor line. Because there are multiple electrode plate integrated storage areas, the rotation of the rotating disk further enables the stacking of electrode plates.

[0028] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A precision stacking device for electrode plate laminates, comprising a mounting frame (1), two mutually parallel comprehensive arrangement mechanisms (2) arranged on the mounting frame (1), and a comprehensive drive mechanism (3), characterized in that: The integrated sorting mechanism (2) includes an integrated rotating disk (21) hinged to the mounting frame (1), multiple electrode plate integrated storage areas (22) evenly distributed on the integrated rotating disk (21), an integrated alignment and sorting part (23), and a lifting receiving part (24) for receiving the incoming electrode plates. The integrated rotating disk (21) is driven to rotate by the integrated driving mechanism (3).

2. A precision lamination device for pole plate laminations as defined in claim 1, wherein: The integrated rotating disk (21) includes an integrated mounting disk (212) fixed on the integrated hinge shaft (211) and an integrated support plate (213) fixed on the integrated mounting disk (212). There are at least two integrated mounting disks (212) arranged along the axial direction of the integrated hinge shaft (211). Multiple integrated support plates (213) are evenly distributed on each integrated mounting disk (212). The electrode plate integrated storage area (22) is formed between two adjacent integrated support plates (213).

3. A precision lamination device for pole plate laminations as defined in claim 2 wherein: The lifting receiving part (24) includes a receiving drive motor (241), a receiving drive gear (242) fixed on the output shaft of the receiving drive motor (241), a receiving driven rack (243) meshing with the receiving drive gear (242), a receiving plate (244) fixedly connected to the receiving driven rack (243), and a receiving guide part (245) cooperating with the receiving plate (244).

4. A precision stacking device for electrode plate stacking according to claim 3, characterized in that: The receiving guide part (245) includes a receiving guide sleeve (2451) and a receiving guide rod (2452) that cooperates with the receiving guide sleeve (2451). The receiving guide rod (2452) and the receiving plate (244) are fixedly connected.

5. A precision stacking device for electrode plate stacking according to claim 3, characterized in that: The receiving plate (244) includes a receiving mounting plate (2441) fixedly connected to the receiving driven rack (243) and an electrode support plate (2442) fixed on the receiving mounting plate (2441).

6. A precision stacking device for electrode plate stacking according to claim 1, 2, 3, 4, or 5, characterized in that: The integrated alignment and sorting unit (23) includes a first sorting and alignment plate (231), a second sorting and alignment plate (232), a first drive cylinder (233) for moving the first sorting and alignment plate (231), a second drive cylinder (234) for moving the second sorting and alignment plate (232), an integrated alignment guide rod (235) mounted on the mounting frame (1) to guide the first sorting and alignment plate (231) and the second sorting and alignment plate (232), and a vertical sorting structure (236) mounted on the second sorting and alignment plate (232).

7. A precision stacking device for electrode plate stacking according to claim 6, characterized in that: The vertical alignment structure (236) includes a vertical cylinder (2361) fixed on the second alignment plate (232), a vertical connecting plate (2362) driven by the vertical cylinder (2361), a vertical hook (2363) provided on the vertical connecting plate (2362), and a vertical guide for the vertical connecting plate (2362).

8. A precision stacking device for electrode plate stacking according to claim 7, characterized in that: The vertical guide section includes a vertical long groove (2364) provided on the vertical connecting plate (2362) and a guide wheel or guide block fixed on the second alignment plate (232) and cooperating with the vertical long groove (2364).

9. A precision stacking device for electrode plate stacking according to claim 7, characterized in that: The vertical hook (2363) is a hanging plate fixed on the vertical connecting plate (2362) and having an electrode plate passage cavity. The bottom surface of the electrode plate passage cavity is used to contact the electrode plate tab.

10. A precision stacking device for electrode plate stacking according to claim 5, characterized in that: There are multiple electrode support plates (2442), and there is space between two adjacent electrode support plates (2442) to facilitate the passage of the integrated support plate (213).

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