A two-core metal connector

CN224625965UActive Publication Date: 2026-08-11YUEQING BADA OPTICAL ELECTRICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

存在的主要缺点是:转接铜排无定位结构,存在转接铜排与护套退出的风险,另外,屏蔽效果不理想

Benefits of technology

[0014] The advantages of this utility model of a two-core metal connector are as follows: 1. The adapter copper busbar has an added barbed structure and elastic hooks and mounting platforms inside the adapter copper busbar sheath to ensure that the adapter copper busbar and the adapter copper busbar sheath are fixed and do not loosen; 2. The shielding ring has circumferentially arranged protrusions on its edge, which increases the contact area and improves the shielding effect.

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Abstract

This utility model discloses a two-core metal connector with more stable copper busbar connection and ideal shielding effect. The technical solution includes an L-shaped metal shell and welding terminal sleeves and a copper busbar sleeve respectively located at both ends of the L-shaped metal shell. The welding terminal sleeve contains welding terminals, and the copper busbar sleeve contains a copper busbar that connects to the welding terminals. The copper busbar sleeve has a copper busbar insertion slot and screw mounting holes. The front end of the copper busbar insertion slot has an elastic hook, and the rear end has a mounting platform. The copper busbar is inserted into the copper busbar insertion slot.
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Description

Technical Field

[0001] This utility model belongs to the field of connectors, and in particular relates to a two-core metal connector. Background Technology

[0002] Two-core metal connectors are mainly used for electrical connections in new energy vehicles, such as air conditioning compressors, PTCs, OBCs, and PDUs. The traditional two-core metal connector structure includes an L-shaped metal shell and solder terminal sleeves and adapter copper busbar sleeves located at both ends of the L-shaped metal shell. Solder terminals are located within the solder terminal sleeves, and adapter copper busbars that connect to the solder terminals are located within the adapter copper busbar sleeves. The main drawbacks are: the adapter copper busbar lacks a positioning structure, posing a risk of it coming loose from the sleeve; and the shielding effect is not ideal. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a two-core metal connector with more stable copper busbar connection and ideal shielding effect.

[0004] To solve the above problems, the present invention adopts the following technical solution: It includes an L-shaped metal casing and welding terminal sleeves and adapter copper bus sleeves respectively disposed at both ends of the L-shaped metal casing. The welding terminal sleeve contains welding terminals, and the adapter copper bus sleeve contains adapter copper busbars connected to the welding terminals. The adapter copper bus sleeve contains an adapter copper busbar insertion slot and screw mounting holes. The front end of the adapter copper busbar insertion slot has an elastic hook, and the rear end has a mounting platform. The adapter copper busbar is inserted into the adapter copper busbar insertion slot and has a first barb connected to the elastic hook and a second barb connected to the mounting platform on its surface. Screws are installed in the screw mounting holes, and the welding terminals and the adapter copper busbar are connected by the screws.

[0005] The adapter copper busbar sheath is connected to the first slot on the side wall of the L-shaped metal casing via the first elastic buckles on both sides.

[0006] The front end of the welding terminal sheath is inserted into the adapter copper busbar sheath, and the side is connected to the second slot of the L-shaped metal shell sidewall through the second elastic buckle.

[0007] The rear end of the welding terminal sheath is fitted with a shielding outer ring, and the shielding outer ring is provided with a shielding inner ring. The front end of the shielding outer ring is provided with circumferentially arranged contact pieces, and the contact pieces are provided with protrusions that contact the L-shaped metal shell.

[0008] The front end of the welding terminal sleeve is fitted with a nut, and the front end of the screw is connected to the nut.

[0009] The L-shaped metal casing has an outer sheath at its front end, and the adapter copper busbar sheath has a first sealing ring that seals with the outer sheath.

[0010] The front end of the L-shaped metal casing is fitted with a threaded sleeve, which is connected to the outer sheath by inserting a screw into the threaded sleeve.

[0011] The rear end of the L-shaped metal casing is provided with a second sealing ring and a tail cap in sequence.

[0012] The adapter copper busbar sheath is provided with a positioning groove, and the adapter copper busbar is provided with a positioning protrusion that is positioned and matched with the positioning groove.

[0013] Both the welding terminal and the adapter copper busbar are two in number.

[0014] The advantages of this utility model of a two-core metal connector are as follows: 1. The adapter copper busbar has an added barbed structure and elastic hooks and mounting platforms inside the adapter copper busbar sheath to ensure that the adapter copper busbar and the adapter copper busbar sheath are fixed and do not loosen; 2. The shielding ring has circumferentially arranged protrusions on its edge, which increases the contact area and improves the shielding effect.

[0015] The present invention will be further described below with reference to the accompanying drawings. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the plastic-to-metal two-core connector of this utility model; Figure 2 This is a top view of the plastic-to-metal two-core connector of this utility model; Figure 3 This is an exploded view of the plastic-to-metal two-core connector of this utility model; Figure 4 yes Figure 2 Sectional view along axis AA; Figure 5 yes Figure 2 BB-direction sectional view; Figure 6 This is a schematic diagram of the structure of the adapter copper busbar sheath of this utility model; Figure 7 This is a schematic diagram of the structure of the adapter copper busbar of this utility model; Figure 8 This is a schematic diagram of the shielding outer ring of this utility model. Detailed Implementation

[0017] Reference Figures 1-8As shown, the two-core metal connector of this utility model includes an L-shaped metal shell 1 and welding terminal sleeves 2 and adapter copper busbar sleeves 3 respectively disposed at both ends of the L-shaped metal shell 1. The welding terminal sleeve 2 contains welding terminals 4, and the adapter copper busbar sleeve 3 contains adapter copper busbars 5 connected to the welding terminals 4. The adapter copper busbar sleeve 3 contains adapter copper busbar insertion slots 6 and screw mounting holes 7. The front end of the adapter copper busbar insertion slot 6 has an elastic hook 8, and the rear end of the adapter copper busbar insertion slot 6 has a mounting platform 9. The adapter copper busbar 5 is inserted into the adapter copper busbar insertion slot 6, and its surface has a first barb 10 connected to the elastic hook 8 and a second barb 11 connected to the mounting platform 9. Screws 12 are installed in the screw mounting holes 7, and the welding terminals 4 and the adapter copper busbar 5 are connected by the screws 12. There are two welding terminals 4 and two adapter copper busbars 5. By placing the screws inside the adapter copper busbar sleeve, the L-shaped metal housing 1 eliminates the need for openings and caps, resulting in a smaller size and better waterproof performance. During assembly, the adapter copper busbar 5 is simply inserted into the adapter copper busbar insertion slot 6.

[0018] Preferably, the adapter copper busbar sleeve 3 is connected to the first slot 14 on the side wall of the L-shaped metal housing 1 via first elastic buckles 13 on both sides. The front end of the welding terminal sleeve 2 is inserted into the adapter copper busbar sleeve 3, and its side is connected to the second slot 16 on the side wall of the L-shaped metal housing 1 via second elastic buckles 15. This structure enables a quick connection between the adapter copper busbar sleeve 3 and the welding terminal sleeve 2 and the L-shaped metal housing 1.

[0019] Preferably, the rear end of the welding terminal sheath 2 is fitted with a shielding outer ring 17, and the shielding outer ring 17 contains a shielding inner ring 18. The front end of the shielding outer ring 17 is provided with circumferentially arranged contact pieces 19, and the contact pieces 19 are provided with protrusions 20 that contact the L-shaped metal outer shell 1. When the cable is welded to the welding terminal 4, the shielding inner ring 18 and the shielding outer ring 17 are fitted onto the front end of the cable and pressed tightly.

[0020] Preferably, a nut 21 is embedded at the front end of the welding terminal sleeve 2, and the front end of the screw 12 is connected to the nut 21 to improve the connection strength of the screw 12.

[0021] Preferably, the L-shaped metal casing 1 has an outer sheath 22 at its front end, the adapter copper busbar sheath 3 has a first sealing ring 23 that seals with the outer sheath 22, and the L-shaped metal casing 1 has a second sealing ring 25 and a tail cap 26 at its rear end. This improves the product's waterproof performance.

[0022] Preferably, the front end of the L-shaped metal outer casing 1 is fitted with a threaded sleeve 24, which is connected to the outer sheath 22 by inserting a screw into the threaded sleeve 24. This structure allows the outer sheath 22 to be replaced.

[0023] Preferably, the adapter copper busbar sleeve 3 is provided with a positioning groove 27, and the adapter copper busbar 5 is provided with a positioning protrusion 28 that positions and cooperates with the positioning groove 27. This improves the stability of the adapter copper busbar 5 after installation.

[0024] The above description is not intended to limit the present invention in any way. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed structure and technical content to create equivalent embodiments without departing from the scope of the present invention. However, any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A two-core metal connector for adapters, comprising an L-shaped metal housing (1) and welding terminal sleeves (2) and adapter copper busbar sleeves (3) respectively disposed at both ends of the L-shaped metal housing (1), wherein welding terminals (4) are provided inside the welding terminal sleeves (2), and adapter copper busbars (5) connected to the welding terminals (4) are provided inside the adapter copper busbar sleeves (3), characterized in that: The adapter copper busbar sleeve (3) is provided with an adapter copper busbar insertion groove (6) and a screw mounting hole (7). The front end of the adapter copper busbar insertion groove (6) is provided with an elastic hook (8) and the rear end is provided with a mounting platform (9). The adapter copper busbar (5) is inserted into the adapter copper busbar insertion groove (6) and has a first barb (10) connected to the elastic hook (8) and a second barb (11) connected to the mounting platform (9) on its surface. The screw mounting hole (7) is filled with a screw (12) and the welding terminal (4) and the adapter copper busbar (5) are connected by the screw (12).

2. The two-core metal adapter connector according to claim 1, characterized in that: The adapter copper busbar sheath (3) is connected to the first slot (14) on the side wall of the L-shaped metal shell (1) via the first elastic buckles (13) on both sides.

3. The two-core metal adapter connector according to claim 2, characterized in that: The front end of the welding terminal sleeve (2) is inserted into the adapter copper busbar sleeve (3), and the side is connected to the second slot (16) of the side wall of the L-shaped metal shell (1) through the second elastic buckle (15).

4. The two-core metal adapter connector according to claim 1, characterized in that: The rear end of the welding terminal sheath (2) is fitted with a shielding outer ring (17), and the shielding outer ring (17) is provided with a shielding inner ring (18). The front end of the shielding outer ring (17) is provided with circumferentially arranged contact pieces (19), and the contact pieces (19) are provided with protrusions (20) that contact the L-shaped metal shell (1).

5. The two-core metal adapter connector according to claim 2, characterized in that: The front end of the welding terminal sleeve (2) is fitted with a nut (21), and the front end of the screw (12) is connected to the nut (21).

6. The two-core metal adapter connector according to claim 1, characterized in that: The L-shaped metal shell (1) has an outer sheath (22) at the front end, and the adapter copper busbar sheath (3) has a first sealing ring (23) that seals with the outer sheath (22).

7. The two-core metal adapter connector according to claim 6, characterized in that: The front end of the L-shaped metal shell (1) is fitted with a threaded sleeve (24), which is connected to the outer sheath (22) by inserting a screw into the threaded sleeve (24).

8. The two-core metal adapter connector according to claim 1, characterized in that: The rear end of the L-shaped metal casing (1) is provided with a second sealing ring (25) and a tail cap (26) in sequence.

9. The two-core metal adapter connector according to claim 1, characterized in that: The adapter copper busbar sheath (3) is provided with a positioning groove (27), and the adapter copper busbar (5) is provided with a positioning protrusion (28) that is positioned and matched with the positioning groove (27).

10. The two-core metal adapter connector according to claim 1, characterized in that: The welding terminal (4) and the adapter copper busbar (5) are both two in number.