Partially hardened flexible copper busbar
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]目前的软连接只有两端是硬性的可以用来固定,而中间则是为柔性的,这也就使得软连接的使用场景会受到一定的局限性,如小空间、特殊异性外形等,并且也不能实现单个软连接的拼接连接
[0010]1、多个硬化部的设置,能够实现根据连接方式或固定方式任意调整铜排的安装位置以及安装角度,大大的增加了应用场景,并且减小了安装空间,解决了多个软连接拼接困难的问题,跟应力集中的问题。
Smart Images

Figure CN224626102U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of flexible connections, specifically to a locally hardened flexible copper busbar. Background Technology
[0002] A flexible connection is a specially designed, flexible electrical connection component used to establish a reliable, low-resistance conductive path between two rigid copper busbars or equipment terminals, while allowing a certain degree of relative displacement or vibration.
[0003] Currently, only the two ends of a soft connector are rigid and can be fixed, while the middle is flexible. This limits the application scenarios of soft connectors, such as small spaces and special irregular shapes, and it also cannot achieve splicing and connection of individual soft connectors. Utility Model Content
[0004] To address the aforementioned issue of the limited application scenarios of existing flexible connections, this invention proposes a partially hardened flexible copper busbar, which includes a flexible portion and a plurality of hardened portions. The hardened portions are circular and are used to contact devices. Fixing holes are provided within the hardened portions for fixing the devices.
[0005] A further feature of this invention is that the hardened part includes four large fixing positions and three small fixing positions, one of the large fixing positions is located in the middle of the flexible part, the other three large fixing positions are arranged in an equilateral triangle, and the three small fixing positions are also arranged in an equilateral triangle.
[0006] A further feature of this invention is that the flexible part is circular.
[0007] A further feature of this invention is that the hardened part is selected as a molybdenum sheet.
[0008] This invention also proposes a partially hardened flexible copper busbar, including a flexible portion, on which a plurality of hardened portions are equidistantly arranged along its length direction. The hardened portions are used to contact devices, and fixing holes are provided in the hardened portions for fixing the devices.
[0009] The beneficial effects of this utility model are as follows:
[0010] 1. The multiple hardened sections allow for arbitrary adjustment of the copper busbar's installation position and angle based on the connection or fixing method, greatly expanding application scenarios and reducing installation space. This solves the problems of difficult splicing of multiple soft connections and stress concentration.
[0011] 2. By selecting molybdenum sheets as the hardening part, their coefficient of thermal expansion is made closer to that of semiconductor materials, thereby greatly reducing the thermal stress problem caused by thermal expansion. Attached Figure Description
[0012] Figure 1 A schematic diagram of the structure of Embodiment 1 is shown.
[0013] Figure 2 A schematic diagram of the structure of Embodiment 2 is shown.
[0014] Reference numerals: 1. Flexible part; 2. Hardened part; 21. Large fixed position; 22. Small fixed position. Detailed Implementation
[0015] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0016] Example 1
[0017] refer to Figure 1 A partially hardened flexible copper busbar is proposed, including a flexible part 1, which is circular, and seven hardened parts 2 are provided on the flexible part 1. The hardened parts 2 are circular and are fixedly connected to the flexible part 1. The hardened parts 2 are used to contact the device and realize electrical connection. A fixing hole is provided at the center of the hardened part 2 for tightening and fixing the connected device.
[0018] The hardened part 2 includes four large fixing positions 21 and three small fixing positions 22. One of the large fixing positions 21 is located in the middle of the flexible part 1 and is coaxial with the flexible part 1. The other three large fixing positions 21 are arranged in an equilateral triangle with the center of the flexible part 1 as the center. The three small fixing positions 22 are also arranged in an equilateral triangle with the center of the flexible part 1 as the center.
[0019] Molybdenum sheet is selected for the hardening part 2 because copper busbars are mostly used in semiconductor connections, and the main material of semiconductors is silicon. The thermal expansion coefficient of molybdenum sheet is close to that of silicon, which can greatly reduce the thermal stress caused by thermal expansion during use.
[0020] Example 2
[0021] refer to Figure 2 A partially hardened flexible copper busbar also includes a flexible part 1, on which six hardened parts 2 are equidistantly arranged along its length direction. The hardened parts 2 are used to contact the device, and the hardened parts 2 are provided with fixing holes for fixing the connected device.
[0022] It should be noted that the hardening part 2 in this embodiment also uses a molybdenum sheet, and its function is the same as that in embodiment 1, which is to reduce the thermal stress caused by thermal expansion.
[0023] In summary, the multiple hardened parts 2 of this invention allow for arbitrary adjustment of the installation position and angle of the copper busbar according to the connection or fixing method, greatly expanding the application scenarios and reducing the installation space. It also solves the problems of difficult splicing of multiple flexible connections and stress concentration. By selecting molybdenum sheets as the hardened parts 2, their coefficient of thermal expansion is closer to that of semiconductor materials, thereby significantly reducing the thermal stress caused by thermal expansion.
[0024] Although the present invention has been described with reference to preferred embodiments, various modifications can be made to it and components can be replaced with equivalents without departing from the scope of the present invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0025] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.
[0028] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A locally hardened flexible copper busbar, characterized by: The utility model provides a flexible part (1) is provided with a plurality of hardening parts (2) on the flexible part (1), the hardening part (2) is arranged as a circle, the hardening part (2) is used to contact with device, the hardening part (2) is provided with fixed hole in, is used for fixing the device.
2. The locally hardened flexible copper bar of claim 1, wherein: The hardening part (2) includes four big fixed positions (21) and three small fixed positions (22), one of the big fixed positions (21) is arranged in the middle position of the flexible part (1), and the other three big fixed positions (21) are arranged in an equilateral triangle, and the three small fixed positions (22) are also arranged in an equilateral triangle.
3. The locally hardened flexible copper bar of claim 1, wherein: The flexible part (1) is arranged in a circle.
4. The locally-hardened flexible copper busbar of claim 1, wherein: The hardening part (2) is selected as a molybdenum sheet.
5. A locally hardened flexible copper busbar, characterized by: The utility model provides a flexible part (1) is provided with a plurality of hardening parts (2) on the flexible part (1) along its length direction equidistance, hardening part (2) is used to contact with device, hardening part (2) is provided with fixed hole in, is used for fixing the device.