An automated singeing device for carcasses
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]目前,多数屠宰线仍采用人工燎毛或简易火焰喷枪处理的方式,对于人工燎毛,其需要操作人员手持工具逐块处理,速度慢、劳动强度大,且因离火焰较近容易被烫伤,存在较大安全隐患,同时燎毛时需要操作人员手触碰胴体,容易导致污染,影响产品品质;而对于简易喷火枪处理,其仅能进行一维或二维的运动控制,定位精度差,且自动化程度低,无法适配胴体的立体表面,容易使胴体部分区域毛发未燎净或烤焦糊的情况,影响产品品质和外观
1. 通过本实用新型的方案,其在输送装置两侧设置燎毛装置,能够实现对胴体两侧的同时燎毛,提高燎毛效率;同时设置控制系统分别与燎毛装置和输送装置控制连接,其能够对输送装置上输送胴体的速度及胴体的位姿进行检测,并根据胴体移速及位姿控制燎毛装置中驱动组件在三维空间内进行动作,实现自动化燎毛,大幅提高设备燎毛效率,同时三维运动能够更加精准对胴体立体表面进行燎毛,燎毛更加完全;
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Figure CN224627486U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, and in particular to an automated singeing device for carcasses. Background Technology
[0002] With the increasing demands for standardization, automation, and efficiency in the food processing industry, and the growing consumer market's higher requirements for the hygiene, safety, and processing efficiency of pork products, the problems in the traditional pork singeing process are becoming increasingly prominent.
[0003] Currently, most slaughter lines still use manual singeing or simple flame guns for hair removal. Manual singeing requires operators to handle each piece by hand, which is slow, labor-intensive, and poses a significant safety hazard due to the close proximity to the flame, as operators are prone to burns. Additionally, the operator's hands need to touch the carcass during singeing, which can easily lead to contamination and affect product quality. As for simple flame guns, they can only perform one-dimensional or two-dimensional motion control, resulting in poor positioning accuracy and low automation. They cannot adapt to the three-dimensional surface of the carcass, which can easily lead to some areas of the carcass not being singed off or being charred, affecting product quality and appearance. Utility Model Content
[0004] In view of the above-mentioned defects or deficiencies in the prior art, the present invention provides an automated singeing device for carcasses.
[0005] To achieve the above objectives, this utility model provides an automated singeing device for carcasses, comprising: Singing device, conveying device and control system; The singeing devices are respectively located on both sides of the conveying device, and the control system is respectively connected to the singeing devices and the conveying device. The conveying device is used to convey the carcass, and the singeing devices are used to singe both sides of the carcass. The singeing device includes a flame-spraying component and a drive component, wherein the drive component is used to control the flame-spraying component to move in three dimensions along the xyz axes. The control system includes a control box and a detection device. The detection device is used to detect the temperature of the flame emitted by the flame-spraying assembly and to detect the speed and position of the carcass conveyed by the conveying device. The control box is connected to the detection device and is used to control the drive component to move according to the information detected by the detection device, so as to control the flame-spraying component to move in three-dimensional space.
[0006] Preferably, the detection device includes a temperature sensor, a speed sensor, and a position sensor, wherein the temperature sensor is disposed on the flame-spraying assembly, and the speed sensor and the position sensor are disposed on the conveying device; The temperature sensor is used to detect the temperature of the flame emitted by the flame-spraying assembly, the speed sensor is used to detect the body's running speed, and the posture sensor is used to detect the body's three-dimensional data.
[0007] Preferably, the driving component includes a first moving device, a second moving device, and a third moving device; The second mobile device is movably disposed on the first mobile device, the third mobile device is movably disposed on the second mobile device, and the flame-spraying assembly is movably disposed on the third mobile device; The first moving device is used to control the second moving device to reciprocate vertically along the z-axis, the second moving device is used to control the third moving device to reciprocate horizontally along the y-axis, and the third moving device is used to control the flame-spraying assembly to move towards and away from the conveying device along the x-axis.
[0008] Preferably, the automated singeing equipment for the carcass further includes an installation frame, which includes a first crossbeam, a first column, and a second column. The first crossbeam is fixedly connected to the top of the first column and the second column, and the first crossbeam is perpendicular to the first column and the second column. The first moving device includes a first motor, a first conveyor belt, a first slider and a first slide rail. The first motor is mounted on the first crossbeam. The first slide rail is respectively disposed on the side walls of the first column and the second column. The first conveyor belt is respectively disposed on the side of the first column and the second column that are far apart from each other. The first slider is slidably connected to the first slide rail and fixedly connected to one side of the first conveyor belt. The first motor is connected to the first conveyor belt and is used to control the movement of the first conveyor belt so that the first slider moves vertically back and forth along the first slide rail.
[0009] Preferably, the second moving device includes a second motor, a second conveyor belt, a second slider, and a second slide rail; The second slide rail is disposed between the first column and the second column, and its two ends are respectively fixedly connected to the two second sliders. The second motor is mounted on the second slide rail. The second conveyor belt is mounted on the second slide rail and extends along the length of the second slide rail. The second slider is slidably connected to the second slide rail and fixedly connected to one side of the second conveyor belt. The second motor is connected to the second conveyor belt and is used to control the movement of the second conveyor belt so that the second slider moves horizontally back and forth along the second slide rail.
[0010] Preferably, the third moving device includes a third motor and a third slider, the third motor being fixedly connected to the second slider, and the third motor being drivenly connected to the third slider; The flame-spraying assembly is mounted on the third slider, and the third motor is connected to the third slider in a transmission manner. The third motor is used to control the third slider to reciprocate in the direction of approaching and moving away from the conveying device.
[0011] Preferably, the flame-spraying assembly includes a support platform, multiple flame-spraying gun groups, a gas pipeline, and an air pipeline; The support platform is fixedly connected to the third slider, and the multiple flamethrower gun assemblies are detachably connected to the support platform; The gas pipeline is connected to the gas source, the control box, and multiple flame gun assemblies. The air pipeline is connected to the air compressor, the control box, and multiple flame gun assemblies. The gas pipeline is used to provide gas to the flame gun assemblies, and the air pipeline is used to provide combustion-supporting air to the flame gun assemblies.
[0012] Preferably, the first motor is connected to the first conveyor belt via a worm gear, a worm, and a drive shaft; The drive shaft is mounted on the first crossbeam and is arranged parallel to the first crossbeam. The drive shaft passes through the center of the worm gear and is fixedly connected to the worm gear. The two ends of the drive shaft are respectively fixedly connected to one end of the two first conveyor belts. The first motor is connected to the worm gear drive, and the worm gear is connected to the worm wheel drive. The first motor is used to control the rotation of the worm gear to make the worm wheel rotate, which in turn drives the drive shaft to rotate so that the first conveyor belt rotates.
[0013] Preferably, the second motor is connected to the second conveyor belt via planetary gears; One end of the second conveyor belt is coaxially arranged with the planetary gear, and the second motor is connected to the planetary gear via a transmission. The second motor is used to control the rotation of the planetary gear so that the second conveyor belt rotates synchronously.
[0014] Preferably, the mounting frame further includes a first cable chain and a second cable chain, one end of the first cable chain and the second cable chain are fixedly connected to the first crossbeam, the first cable chain and the second cable chain are arranged parallel to the first column, and the first cable chain and the second cable chain are flexible; The other ends of the first and second cable chains are fixedly connected to the second slide rail. The first cable chain is located near the first column, and the second cable chain is located near the second motor. The pipeline for connecting to the third motor and the flame-spraying assembly passes through the inside of the first cable chain, and the pipeline for connecting to the second motor passes through the second cable chain.
[0015] Based on this, the beneficial effects of this utility model are as follows: 1. The present invention provides a singeing device on both sides of the conveying device, which enables simultaneous singeing of both sides of the carcass, thereby improving singeing efficiency. Simultaneously, a control system is connected to both the singeing device and the conveying device, which detects the speed and position of the carcass conveyed on the conveying device. Based on the carcass's speed and position, the system controls the drive components in the singeing device to move in three-dimensional space, achieving automated singeing and significantly improving the equipment's singeing efficiency. Furthermore, the three-dimensional motion allows for more precise and complete singeing of the carcass's three-dimensional surface. 2. Through the solution of this utility model, the control system can also detect the flame temperature emitted by the flame-spraying component, and adjust it to always be within the optimal singeing temperature range according to the flame temperature, so as to avoid the situation where the hair in a certain area of the carcass is not singed or is excessively charred, thereby improving the appearance and quality of the product. Attached Figure Description
[0016] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 A schematic diagram illustrating the structure of an automated singeing device according to one embodiment of the present invention; Figure 2 A schematic diagram illustrating the structure of a conveying device according to one embodiment of the present invention; Figure 3 A schematic diagram illustrating the structure of a singeing device according to one embodiment of the present invention; Figure 4 A schematic diagram illustrating the structure of a first mobile device according to one embodiment of the present invention; Figure 5 A schematic diagram illustrating the structure of a second moving device according to one embodiment of the present invention; Figure 6 A schematic diagram illustrating the structure of a third moving device according to one embodiment of the present invention; Explanation of reference numerals in the attached drawings: 10-Singing device, 101-Flame-spraying assembly, 1011-Supporting platform, 1012-Flame-spraying gun assembly, 1013-Gas pipeline, 1014-Air pipeline, 102-Drive assembly, 1021-First moving device, 10211-First motor, 10212-First conveyor belt, 10213-First slider, 10214-First slide rail, 10215-Worm gear, 10216-Worm, 10217-Drive shaft, 1022-Second moving device, 10221-Second motor, 10222-Second conveyor belt, 10223-Second slider, 10224-Second slide rail, 10225-Planetary gear, 1023-Third moving device, 10231-Third motor, 10232-Third slider; 20 - Conveying device; 201 - Third conveyor belt; 30-Control system, 301-Control box, 302-Detection device, 3021-Temperature sensor, 3022-Speed sensor, 3023-Position sensor; 40-Installation frame, 401-First crossbeam, 402-First column, 403-Second column, 404-Support base, 405-Anchor bolt, 406-Support rod, 407-First cable chain, 408-Second cable chain. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0018] The terminology used in the embodiments of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of this application. The singular forms "a," "the," and "the" as used in the embodiments of this application are also intended to include the plural forms unless the context clearly indicates otherwise.
[0019] It should be understood that although the terms first, second, third, etc., may be used to describe related structures in the embodiments of this application, these related structures should not be limited to these terms. These terms are only used to distinguish related structures from each other.
[0020] Depending on the context, the word "if" as used here can be interpreted as "when" or "when". Similarly, depending on the context, the phrase "if determined" can be interpreted as "when determined" or "when (the condition or event of the statement) is detected".
[0021] It should be noted that the directional terms such as "upper," "lower," "left," and "right" described in the embodiments of this application are used to describe the angles shown in the accompanying drawings and should not be construed as limiting the embodiments of this application. Furthermore, in the context, it should also be understood that when it is mentioned that an element is formed "upper" or "lower" of another element, it can not only be formed directly "upper" or "lower" of the other element, but also indirectly "upper" or "lower" of the other element through an intermediate element.
[0022] Figure 1 This schematic diagram illustrates the structure of an automated singeing device according to one embodiment of the present invention. Figure 2 This schematic diagram illustrates the structure of a conveying device according to one embodiment of the present invention. Figure 3 This schematic diagram illustrates the structure of a singeing device according to one embodiment of the present invention, as shown below. Figure 1-3 As shown, the present invention provides an automated singeing device for carcasses, comprising: The singeing device 10, the conveying device 20, and the control system 30; The singeing device 10 is respectively installed on both sides of the conveying device 20. The control system 30 is connected to the singeing device 10 and the conveying device 20 respectively. The conveying device 20 is used to convey the carcass, and the singeing device 10 is used to singe both sides of the carcass respectively. The singeing device 10 includes a flame-spraying assembly 101 and a drive assembly 102. The drive assembly 102 is used to control the flame-spraying assembly 101 to move in three dimensions along the xyz axes. The control system 30 includes a control box 301 and a detection device 302. The detection device 302 is used to detect the temperature of the flame ejected by the flame-spraying assembly 101 and to detect the speed and position of the body conveyed by the conveying device 20. The control box 301 is connected to the detection device 302. The control box 301 is used to control the drive component 102 to move according to the information detected by the detection device 302, so as to control the flame-spraying component 101 to move in three-dimensional space.
[0023] Specifically, the control box 301 is respectively set on both sides of the conveying device 20, and is located on the side of the singeing device 10 away from the conveying device 20. The control box 301 can perform human-machine interaction and realize parameter setting. At the same time, the control box 301 integrates a control algorithm, which can control the drive component 102 and the flame-spraying component 101 to operate according to the information detected by the detection device 302.
[0024] The detection device 302 includes a temperature sensor 3021, a speed sensor 3022 and a position sensor 3023. The temperature sensor 3021 is mounted on the flame-spraying assembly 101, and the speed sensor 3022 and the position sensor 3023 are mounted on the conveying device 20. Temperature sensor 3021 can be configured as a thermometer or pyrometer. It is positioned near the nozzle of the flame-spraying assembly 101 and can detect the temperature of the flame emitted by the flame-spraying assembly 101. At the same time, temperature sensor 3021 is connected to control box 301. One end of the pipeline that provides gas and combustion air to the flame-spraying assembly 101 is connected to the flame-spraying assembly 101, and the other end is connected to the external gas source and compressed air compressor through control box 301. Control box 301 can control the flow rate of gas in the two pipelines according to the temperature detected by temperature sensor 3021, thereby adjusting the flame temperature after combustion to keep it stable within the optimal temperature range, ensuring that the hair on the carcass is singed cleanly and that there is no scorching.
[0025] The speed sensor 3022 can be configured as multiple spaced levers (not shown in the figure) and contact sensing elements, such as microswitches (not shown in the figure), or non-contact sensing elements, such as infrared sensors (not shown in the figure).
[0026] The lever has a return spring, and the contact sensing element can be a micro switch. The conveying device 20 includes a third conveyor belt 201. The carcass is suspended on the third conveyor belt 201 at intervals by hooks (not shown in the figure). The speed sensor 3022 is set close to the third conveyor belt 201. When the third conveyor belt 201 moves to transport the carcass, the lever can touch the hook, causing the lever to be moved away. When the hook leaves the lever position, the lever is reset by the elastic force of the return spring and hits the contact sensing element, which is then sensed. When the carcass moves to the next lever and triggers the impact, the control box 301 can calculate the carcass moving speed based on the distance between the two speed sensors 3022 and the trigger time of the two levers, and then control the drive assembly 102 to drive the flame-spraying assembly 101 to move synchronously, achieving precise singeing.
[0027] The pose sensor 3023 can be configured as a camera, located at the starting end of the conveying device 20, to capture images of the carcass. The control box 301 receives the image information and identifies the carcass posture, thereby controlling the drive component 102 to drive the flame-spraying component 101 to move in three-dimensional space, precisely matching the three-dimensional surface of the carcass. This allows the flame-spraying component 101 to singe the carcass in spaces such as behind the ears and between the hooves, ensuring complete singeing, reducing the number of manual re-singing attempts, and thus improving the overall singeing efficiency.
[0028] Furthermore, such as Figure 3 As shown, the drive assembly 102 includes a first moving device 1021, a second moving device 1022, and a third moving device 1023; The second mobile device 1022 is movably disposed on the first mobile device 1021, the third mobile device 1023 is movably disposed on the second mobile device 1022, and the flame-spraying assembly 101 is movably disposed on the third mobile device 1023. The first moving device 1021 is used to control the second moving device 1022 to move vertically along the z-axis, the second moving device 1022 is used to control the third moving device 1023 to move horizontally along the y-axis, and the third moving device 1023 is used to control the flame-spraying assembly 101 to move along the x-axis towards and away from the conveying device 20.
[0029] With this configuration, the flame-spraying assembly 101 is controlled to move along the xyz axes by the first moving device 1021, the second moving device 1022, and the third moving device 1023, respectively. Compared with the one-dimensional movement along the y-axis and the two-dimensional movement along the z-axis of traditional technology, this device can achieve more precise control, better match the three-dimensional surface of the carcass, and singe the hair in complex spaces such as behind the ears and between the hooves, making the singeing of the carcass more complete.
[0030] Furthermore, Figure 4 This schematic diagram illustrates the structure of a first moving device according to one embodiment of the present invention, as shown below. Figure 4 As shown: The automated singeing equipment for the carcass also includes an installation frame 40, which includes a first crossbeam 401, a first column 402, and a second column 403. The first crossbeam 401 is fixedly connected to the top of the first column 402 and the second column 403 respectively, and the first crossbeam 401 is set perpendicular to the first column 402 and the second column 403. The first moving device 1021 includes a first motor 10211, a first conveyor belt 10212, a first slider 10213, and a first slide rail 10214; The first motor 10211 is mounted on the first crossbeam 401, the first slide rail 10214 is respectively set on the side walls of the first column 402 and the second column 403, the first conveyor belt 10212 is respectively set at the ends of the first column 402 and the second column 403 that are far apart from each other, and the first slider 10213 is slidably connected to the first slide rail 10214 and fixedly connected to one side of the first conveyor belt 10212. The first motor 10211 is connected to the first conveyor belt 10212 for transmission. The first motor 10211 is used to control the movement of the first conveyor belt 10212 so that the first slider 10213 moves vertically back and forth along the first slide rail 10214.
[0031] Specifically, support bases 404 are fixedly connected to the bottom of the first column 402 and the second column 403 respectively. Anchor bolts 405 are provided at both ends of the support base 404. The anchor bolts 405 are used for the installation and fixing of the support base 404. The support base 404 is set perpendicular to the first column 402 and perpendicular to the first crossbeam 401. Similarly, the support base 404 is set perpendicular to the second column 403 and the first crossbeam 401. The support base 404 is used for the support of the overall frame.
[0032] Support rods 406 are also provided on the side walls of the first column 402 and the second column 403. The support rods 406 are fixedly connected between the first column 402 and the support base 404, and between the second column 403 and the support base 404. The support rods 406 are used to enhance the stability of the overall frame.
[0033] The first motor 10211 is connected to the first conveyor belt 10212 via a worm gear 10215, a worm 10216 and a drive shaft 10217. The drive shaft 10217 is mounted on the first crossbeam 401 and is arranged parallel to the first crossbeam 401. The drive shaft 10217 passes through the center of the worm gear 10215 and is fixedly connected to the worm gear 10215. The two ends of the drive shaft 10217 are respectively fixedly connected to one end of the two first conveyor belts 10212. The first motor 10211 is connected to the worm gear 10216, and the worm gear 10216 is connected to the worm wheel 10215. The first motor 10211 is used to control the rotation of the worm gear 10216 to make the worm wheel 10215 rotate, and then the worm wheel 10215 drives the drive shaft 10217 to rotate to make the first conveyor belt 10212 rotate.
[0034] The first conveyor belt 10212 consists of a first pulley (not shown in the figure), a second pulley (not shown in the figure), and a first synchronous belt (not shown in the figure) wrapped around the first pulley and the second pulley. The first pulley is located close to the first crossbeam 401, and the second pulley is located away from the first crossbeam 401. The drive shaft 10217 passes through the center of the first pulley and is fixedly connected to it. When the drive shaft 10217 rotates, the first pulley rotates synchronously to move the first synchronous belt. The first slider 10213 is fixedly connected to one side of the first synchronous belt. When the first synchronous belt rotates, the first slider 10213 moves together.
[0035] Furthermore, Figure 5 This schematic diagram illustrates the structure of a second moving device according to one embodiment of the present invention, as shown below. Figure 5 As shown: The second moving device 1022 includes a second motor 10221, a second conveyor belt 10222, a second slider 10223, and a second slide rail 10224; The second slide rail 10224 is disposed between the first column 402 and the second column 403, and its two ends are respectively fixedly connected to two second sliders 10223. The second motor 10221 is mounted on the second slide rail 10224. The second conveyor belt 10222 is mounted on the second slide rail 10224 and extends along the length of the second slide rail 10224. The second slider 10223 is slidably connected to the second slide rail 10224 and fixedly connected to one side of the second conveyor belt 10222. The second motor 10221 is connected to the second conveyor belt 10222 for transmission. The second motor 10221 is used to control the movement of the second conveyor belt 10222 so that the second slider 10223 can move horizontally back and forth along the second slide rail 10224.
[0036] Specifically, the second motor 10221 is connected to the second conveyor belt 10222 via planetary gears 10225; The second conveyor belt 10222 includes a third pulley (not shown in the figure), a fourth pulley (not shown in the figure), and a second synchronous belt (not shown in the figure), which is wound around the third pulley and the fourth pulley.
[0037] One end of the second conveyor belt 10222 is coaxially arranged with the planetary gear 10225. Specifically, the third pulley is coaxially arranged with the planetary gear 10225. The second motor 10221 is connected to the planetary gear 10225 for transmission. The second motor 10221 is used to control the rotation of the planetary gear 10225 to rotate synchronously with the second conveyor belt 10222. The second slider 10223 is fixedly connected to one side of the second synchronous belt. When the second synchronous belt moves, the second slider 10223 can move horizontally back and forth along the second slide rail 10224.
[0038] Furthermore, Figure 6 This schematic diagram illustrates the structure of a third moving device according to one embodiment of the present invention, as shown below. Figure 6 As shown: The third moving device 1023 includes a third motor 10231 and a third slider 10232. The third motor 10231 is fixedly connected to the second slider 10223. The third motor 10231 is connected to the third slider 10232 in a transmission connection. The third motor 10231 is used to control the third slider 10232 to reciprocate in the direction of approaching and moving away from the conveying device 20.
[0039] Specifically, the third motor 10231 is driven by the third slider 10232 through a lead screw (not shown in the figure). The third motor 10231 controls the extension and retraction of the lead screw, thereby realizing the reciprocating movement of the third slider 10232. The flame-spraying assembly 101 is fixedly connected to the third slider 10232. When the third slider 10232 moves, the flame-spraying assembly 101 moves synchronously.
[0040] Furthermore, the flamethrower assembly 101 includes a support platform 1011, multiple flamethrower gun assemblies 1012, a gas pipeline 1013, and an air pipeline 1014; The support platform 1011 is fixedly connected to the third slider 10232, and the multiple flamethrower groups 1012 are detachably connected to the support platform 1011; The gas pipeline 1013 is connected to the gas source, the control box 301 and multiple flame gun assemblies 1012, and the air pipeline 1014 is connected to the air compressor, the control box 301 and multiple flame gun assemblies 1012. The gas pipeline 1013 is used to provide gas to the flame gun assemblies 1012, and the air pipeline 1014 is used to provide combustion air to the flame gun assemblies 1012.
[0041] Specifically, a temperature sensor 3021 is installed on each flame gun assembly 1012, which can detect the flame temperature emitted by each flame gun assembly 1012. At the same time, multiple flame gun assemblies 1012 have independent air pipes 1014 and gas pipes 1013, which can realize independent control of the flow rate.
[0042] The flamethrower assembly 1012 is detachably connected to the support platform 1011. Different models of flamethrower assemblies 1012 can be replaced according to the size of the carcass to ensure complete singeing.
[0043] Furthermore, such as Figure 3 As shown, the mounting frame 40 also includes a first cable chain 407 and a second cable chain 408. The first cable chain 407 and the second cable chain 408 are arranged parallel to the first column 402, and the first cable chain 407 and the second cable chain 408 are flexible. The other ends of the first cable chain 407 and the second cable chain 408 are fixedly connected to the second slide rail 10224. The first cable chain 407 is located near the first column 402, and the second cable chain 408 is located near the second motor 10221. The pipeline for connecting to the third motor 10231 and the flame-spraying assembly 101 passes through the inside of the first cable chain 407, and the pipeline for connecting to the second motor 10221 passes through the second cable chain 408.
[0044] When the second slide rail 10224 is driven upward by the first moving device 1021, the first drag chain 407 and the second drag chain 408 bend. When the second slide rail 10224 moves downward, the first drag chain 407 and the second drag chain 408 extend. The first drag chain 407 and the second drag chain 408 can protect the pipeline and prevent the pipeline from getting tangled or damaged.
[0045] In summary, this utility model provides an automated singeing device for carcasses. The singeing devices 10 are respectively arranged on both sides of the conveying device 20, which can singe both sides of the carcass simultaneously, greatly improving the overall singeing efficiency. Furthermore, through the setting of the detection device 302, the speed and posture of the carcass can be detected, and the drive component can be controlled to move the flame-spraying component in three-dimensional space to align with the carcass based on the detection information. This enables automated singeing and improves singeing efficiency. At the same time, the xyz three-axis linkage can achieve more precise control, enabling singeing in complex spaces such as behind the ears and between the hooves, resulting in more complete singeing.
[0046] The above description is merely a preferred embodiment of this application. Those skilled in the art should understand that the scope of disclosure in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. An automated singeing device for carcasses, characterized in that, include: Singing device, conveying device and control system; The singeing devices are respectively located on both sides of the conveying device, and the control system is respectively connected to the singeing devices and the conveying device. The conveying device is used to convey the carcass, and the singeing devices are used to singe both sides of the carcass. The singeing device includes a flame-spraying component and a driving component, wherein the driving component is used to control the flame-spraying component to move in three dimensions along the xyz axes. The control system includes a control box and a detection device. The detection device is used to detect the temperature of the flame emitted by the flame-spraying assembly and to detect the speed and position of the carcass conveyed by the conveying device. The control box is connected to the detection device and is used to control the drive component to move according to the information detected by the detection device, so as to control the flame-spraying component to move in three-dimensional space.
2. The automated singeing equipment for carcasses according to claim 1, characterized in that, The detection device includes a temperature sensor, a speed sensor, and a position sensor. The temperature sensor is mounted on the flame-spraying assembly, and the speed sensor and position sensor are mounted on the conveying device. The temperature sensor is used to detect the temperature of the flame emitted by the flame-spraying assembly, the speed sensor is used to detect the running speed of the carcass, and the posture sensor is used to detect the three-dimensional data of the carcass.
3. The automated singeing equipment for carcasses according to claim 1, characterized in that, The drive assembly includes a first moving device, a second moving device, and a third moving device; The second mobile device is movably disposed on the first mobile device, the third mobile device is movably disposed on the second mobile device, and the flame-spraying assembly is movably disposed on the third mobile device; The first moving device is used to control the second moving device to reciprocate vertically along the z-axis, the second moving device is used to control the third moving device to reciprocate horizontally along the y-axis, and the third moving device is used to control the flame-spraying assembly to move towards and away from the conveying device along the x-axis.
4. The automated singeing equipment for carcasses according to claim 3, characterized in that, The automated singeing equipment for the carcass also includes an installation frame, which includes a first crossbeam, a first column, and a second column. The first crossbeam is fixedly connected to the top of the first column and the second column, and the first crossbeam is perpendicular to the first column and the second column. The first moving device includes a first motor, a first conveyor belt, a first slider and a first slide rail. The first motor is mounted on the first crossbeam. The first slide rail is respectively disposed on the side walls of the first column and the second column. The first conveyor belt is respectively disposed on the side of the first column and the second column that are far apart from each other. The first slider is slidably connected to the first slide rail and fixedly connected to one side of the first conveyor belt. The first motor is connected to the first conveyor belt and is used to control the movement of the first conveyor belt so that the first slider moves vertically back and forth along the first slide rail.
5. The automated singeing equipment for carcasses according to claim 4, characterized in that, The second moving device includes a second motor, a second conveyor belt, a second slider, and a second slide rail; The second slide rail is disposed between the first column and the second column, and its two ends are respectively fixedly connected to the two second sliders. The second motor is mounted on the second slide rail. The second conveyor belt is mounted on the second slide rail and extends along the length of the second slide rail. The second slider is slidably connected to the second slide rail and fixedly connected to one side of the second conveyor belt. The second motor is connected to the second conveyor belt and is used to control the movement of the second conveyor belt so that the second slider moves horizontally back and forth along the second slide rail.
6. The automated singeing equipment for carcasses according to claim 5, characterized in that, The third moving device includes a third motor and a third slider. The third motor is fixedly connected to the second slider, and the third motor is drivingly connected to the third slider. The flame-spraying assembly is mounted on the third slider, and the third motor is connected to the third slider in a transmission manner. The third motor is used to control the third slider to reciprocate in the direction of approaching and moving away from the conveying device.
7. The automated singeing equipment for carcasses according to claim 6, characterized in that, The flamethrower assembly includes a support platform, multiple flamethrower gun groups, a gas pipeline, and an air pipeline; The support platform is fixedly connected to the third slider, and the multiple flamethrower gun assemblies are detachably connected to the support platform; The gas pipeline is connected to the gas source, the control box, and multiple flame gun assemblies. The air pipeline is connected to the air compressor, the control box, and multiple flame gun assemblies. The gas pipeline is used to provide gas to the flame gun assemblies, and the air pipeline is used to provide combustion-supporting air to the flame gun assemblies.
8. The automated singeing equipment for carcasses according to claim 4, characterized in that, The first motor is connected to the first conveyor belt via a worm gear, a worm, and a drive shaft; The drive shaft is mounted on the first crossbeam and is arranged parallel to the first crossbeam. The drive shaft passes through the center of the worm gear and is fixedly connected to the worm gear. The two ends of the drive shaft are respectively fixedly connected to one end of the two first conveyor belts. The first motor is connected to the worm gear drive, and the worm gear is connected to the worm wheel drive. The first motor is used to control the rotation of the worm gear to make the worm wheel rotate, which in turn drives the drive shaft to rotate so that the first conveyor belt rotates.
9. The automated singeing equipment for carcasses according to claim 5, characterized in that, The second motor is connected to the second conveyor belt via planetary gears; One end of the second conveyor belt is coaxially arranged with the planetary gear, and the second motor is connected to the planetary gear via a transmission. The second motor is used to control the rotation of the planetary gear so that the second conveyor belt rotates synchronously.
10. The automated singeing equipment for carcasses according to claim 6, characterized in that, The mounting frame also includes a first cable chain and a second cable chain. One end of the first cable chain and the second cable chain are fixedly connected to the first crossbeam. The first cable chain and the second cable chain are arranged parallel to the first column. The first cable chain and the second cable chain are flexible. The other ends of the first and second cable chains are fixedly connected to the second slide rail. The first cable chain is located near the first column, and the second cable chain is located near the second motor. The pipeline for connecting to the third motor and the flame-spraying assembly passes through the inside of the first cable chain, and the pipeline for connecting to the second motor passes through the second cable chain.