For wire brush spacing and bristle implantation device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]上述方案中虽然能够快速的对钢丝刷进行定距植入钢丝,但是上述专利中的植毛装置难以自由调整钢丝之间的行距,因钢丝刷使用场景的不同,其种类也不相同,上述专利只能单一的对钢丝刷植入钢丝,局限性较强;为此,我们提供了用于钢丝刷定距植毛装置解决以上问题
1、本申请通过主体支架、受力支板、导向轨道一、联动滑块、同步施力板、驱动柱、调控导向板、导向凹槽、钢丝植毛器的设置,可以有效实现自由调整植入钢丝之间行距的效果,从而使得该植毛装置可以适配不同的植毛需求,极大增强了其实用效果。
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Figure CN224627774U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire brush technology, specifically to a wire brush fixed-distance bristle planting device. Background Technology
[0002] A wire brush is a tool made of steel wire, primarily used to clean dirt and rust from metal surfaces. Wire brushes are typically made of stainless steel wire, which is characterized by high hardness, rust resistance, and a long service life. Depending on the application, there are various types of wire brushes, including wire brush rollers and wire pipe brushes, which are widely used in steel or aluminum surface treatment plants, industrial pipelines, and for cleaning and removing rust from machine screw holes.
[0003] A search revealed a Chinese patent (CN213464166U) disclosing a wire brush tufting device with fixed spacing. The device includes a first fixed rod, a second fixed rod, a third fixed rod, and a fourth fixed rod. A rotating disk is welded to the front of the first fixed rod, and a first pulley is welded to the front of the rotating disk. A rotating box is fixedly connected to the front of the first pulley. Cavities are formed on both sides of the rotating box, and moving plates are slidably connected to the inner walls of both sides of the cavities. This device has a simple structure and novel design, enabling rapid, fixed-distance insertion of wires into the wire brush, preventing uneven insertion and affecting the quality of the brush. Furthermore, the intermittent movement of the wires prevents missed insertions, improving insertion efficiency. It is simple to use, highly practical, and suitable for widespread application.
[0004] While the above solutions can quickly implant steel wires into the wire brush at a fixed distance, the bristle implantation device in the above patent has difficulty in freely adjusting the row spacing between the steel wires. Since the types of wire brushes vary depending on the application scenario, the above patent can only implant steel wires into the wire brush in a single way, which is quite limited. Therefore, we provide a wire brush bristle implantation device at a fixed distance to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a device for fixed-distance bristle planting in wire brushes, so as to solve the problems raised in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire brush fixed-distance tufting device, comprising a main support and a wire tufting device. A force-bearing support plate is fixedly connected to one side of the main support, and a guide rail is fixedly connected to one side of the force-bearing support plate. A linkage slider is slidably connected to the outer wall of the guide rail, and a synchronous force-applying plate is fixedly connected to one side of the linkage slider. A drive column is fixedly connected to one side of the synchronous force-applying plate, and the drive column is slidably connected in a guide groove opened in the control guide plate. The wire tufting device is fixedly connected to one side of the synchronous force-applying plate. The close cooperation between the components allows for free adjustment of the row spacing between the implanted wires.
[0007] Preferably, a second guide rail is fixedly connected to the other side of the main support, and an adjustable guide plate is slidably connected to the outer wall of the second guide rail. The adjustable guide plate can effectively drive the drive column to move.
[0008] Preferably, a unidirectional DC motor is fixedly connected to the other side of the force-bearing support plate. The output shaft of the unidirectional DC motor is connected to the linkage belt through a pulley. The linkage belt is designed so that slippage will not occur by setting a pulley that is compatible with it.
[0009] Preferably, the linkage belt is connected to the pulley at one end of the one-way lead screw, and the one-way lead screw can effectively drive the threaded slider to move.
[0010] Preferably, the outer circumferential surface of the one-way lead screw is threadedly connected to the inner wall of the threaded slider, and the threaded slider is fixedly connected to one side of the control guide plate. The threaded slider can effectively drive the control guide plate to rise and fall.
[0011] Preferably, there are two main supports, both of which are fixedly connected to the top of the workbench. The workbench ensures the stability of the entire flocking device.
[0012] Preferably, an extension plate is fixedly connected to one side of the force-bearing support plate, and an L-shaped bracket is fixedly connected to the bottom of the force-bearing support plate. A one-way screw is rotatably connected between the L-shaped bracket and the extension plate, and the L-shaped bracket and the extension plate ensure that the one-way screw can rotate in place.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This application, through the setting of main support, force-bearing support plate, guide rail, linkage slider, synchronous force-applying plate, drive column, control guide plate, guide groove, and wire hair implanter, can effectively achieve the effect of freely adjusting the row spacing between implanted wires, thereby enabling the hair implantation device to adapt to different hair implantation needs and greatly enhancing its practical effect.
[0014] 2. This application, through the arrangement of guide rail II, unidirectional DC motor, linkage belt, unidirectional lead screw, threaded slider, worktable, L-shaped bracket, and extension plate, can effectively provide power to the device, simplify the operation steps, and facilitate operation by staff. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the guide rail II of this utility model; Figure 3 This is a three-dimensional structural diagram of the linkage slider of this utility model; Figure 4This is a three-dimensional structural diagram of the control guide plate of this utility model; Figure 5 This is a three-dimensional structural diagram of the L-shaped bracket of this utility model.
[0016] The following are labeled in the diagram: 1. Main support; 2. Load-bearing support plate; 3. Guide rail one; 4. Linkage slider; 5. Synchronous force application plate; 6. Drive column; 7. Adjustment guide plate; 8. Guide groove; 9. Wire grafting device; 10. Guide rail two; 11. Unidirectional DC motor; 12. Linkage belt; 13. Unidirectional lead screw; 14. Threaded slider; 15. Workbench; 16. L-shaped support; 17. Outer plate. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1-5 As shown, this utility model provides a technical solution for a wire brush fixed-distance tufting device, including a main support 1 and a wire tufting device 9. The wire tufting device 9 mainly includes a frame, a wire feeding mechanism, a stamping or implantation mechanism, a positioning system, a control system, etc., which can feed the wire into the correct position of the substrate and implant the wire into the substrate. The wire tufting device 9 is existing technology and will not be described in detail.
[0019] There are two main support brackets 1, both of which are fixedly connected to the top of the workbench 15. The purpose of setting up two main support brackets 1 is to effectively ensure the stability of the load-bearing support plate 2, while the workbench 15 is set up to facilitate the placement of the substrate.
[0020] A guide rail 2 10 is fixedly connected to the other side of the main support 1. An adjustable guide plate 7 is slidably connected to the outer wall of the guide rail 2 10. The purpose of setting the guide rail 2 10 is to apply a position control effect to the adjustable guide plate 7, so that the adjustable guide plate 7 can only move vertically up and down. A force-bearing support plate 2 is fixedly connected to one side of the main support 1. An extension plate 17 is fixedly connected to one side of the force-bearing support plate 2. An L-shaped bracket 16 is fixedly connected to the bottom of the force-bearing support plate 2. A one-way screw 13 is rotatably connected between the L-shaped bracket 16 and the extension plate 17. The close cooperation between the force-bearing support plate 2, the L-shaped bracket 16 and the extension plate 17 can effectively support the one-way screw 13 and apply a position control effect, thereby ensuring that the one-way screw 13 can rotate stably in place.
[0021] A unidirectional DC motor 11 is fixedly connected to the other side of the force-bearing support plate 2. The output shaft of the unidirectional DC motor 11 is connected to the linkage belt 12 through a pulley. The purpose of setting the unidirectional DC motor 11 is to provide sufficient power support for the rotation of the linkage belt 12 through the pulley. The unidirectional DC motor 11 is existing technology and will not be described in detail.
[0022] The linkage belt 12 is connected to the pulley at one end of the one-way screw 13. The linkage belt 12 can drive the one-way screw 13 to rotate again through another pulley. One end of the one-way screw 13 is fixedly connected to a pulley. The outer circumferential surface of the one-way screw 13 is threadedly connected to the inner wall of the threaded slider 14. The tight fit between the one-way screw 13 and the threaded slider 14 allows the one-way screw 13 to rotate when the threaded slider 14 remains stable, which can effectively drive the threaded slider 14 to move up and down.
[0023] The threaded slider 14 is fixedly connected to one side of the control guide plate 7. The threaded slider 14 and the control guide plate 7 maintain a linkage effect, that is, the threaded slider 14 can drive the control guide plate 7 to rise and fall synchronously. A guide rail 3 is fixedly connected to one side of the force support plate 2. A linkage slider 4 is slidably connected to the outer wall of the guide rail 3. The purpose of setting the guide rail 3 is to support the linkage slider 4 and apply a control effect, so that the linkage slider 4 can only move in the horizontal direction.
[0024] A synchronous force plate 5 is fixedly connected to one side of the linkage slider 4, and the linkage slider 4 and the synchronous force plate 5 maintain a linkage effect. A drive column 6 is fixedly connected to one side of the synchronous force plate 5, and the synchronous force plate 5 and the drive column 6 maintain a linkage effect. The drive column 6 is slidably connected in the guide groove 8 opened in the control guide plate 7. The purpose of setting the drive column 6 is that, based on its position, when the control guide plate 7 moves, under the influence of the guide groove 8, the drive column 6 can drive the synchronous force plate 5 to move. A wire hair implanter 9 is fixedly connected to one side of the synchronous force plate 5, and the synchronous force plate 5 and the wire hair implanter 9 maintain a linkage effect. The position of the wire hair implanter 9 changes with the movement of the synchronous force plate 5.
[0025] Working principle: In use, simply place the substrate on the workbench 15. Under the action of the wire implantation device 9, the wire can be injected into the substrate to complete the wire implantation operation. When it is necessary to adjust the row spacing of the steel wires on the substrate, start the unidirectional DC motor 11 to work. Through the linkage belt 12, drive the unidirectional lead screw 13 to rotate in place between the L-shaped bracket 16 and the extension plate 17. At this time, because the adjustment guide plate 7 connected with the threaded slider 14 is restricted by the guide rail 10, the rotation of the unidirectional lead screw 13 can drive the adjustment guide plate 7 to move downward through the threaded slider 14. At this time, due to the synchronous application connected with the drive column 6, The force plate 5 is restricted by the guide rail 3 through the linkage slider 4. Therefore, adjusting the movement of the guide plate 7 will cause the drive column 6 to slide in the guide groove 8. The drive column 6 will then drive the linkage slider 4 to slide on the guide rail 3 through the synchronous force plate 5. This will cause the wire hair implanter 9, which is connected to the synchronous force plate 5, to move synchronously and change the position of the wire hair implanter 9. Since there are four guide grooves 8 in total, the design of the position of the four guide grooves 8 ensures the smooth movement of the drive column 6 and also ensures that the spacing between the four synchronous force plates 5 is the same, thereby achieving the purpose of adjusting the row spacing between the wires.
[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A device for spacing the bristles of a steel wire brush, comprising a main support (1) and a steel wire bristle splicer (9), characterized in that: A force-bearing support plate (2) is fixedly connected to one side of the main support (1), a guide rail (3) is fixedly connected to one side of the force-bearing support plate (2), a linkage slider (4) is slidably connected to the outer wall of the guide rail (3), a synchronous force-applying plate (5) is fixedly connected to one side of the linkage slider (4), a drive column (6) is fixedly connected to one side of the synchronous force-applying plate (5), the drive column (6) is slidably connected in the guide groove (8) opened in the control guide plate (7), and a wire hair implanter (9) is fixedly connected to one side of the synchronous force-applying plate (5).
2. The device for spacing the hairs of the steel wire brush according to claim 1, characterized in that: The other side of the main support (1) is fixedly connected to the guide rail two (10), and the outer wall of the guide rail two (10) is slidably connected to the control guide plate (7).
3. The device for spacing the hairs of the steel wire brush according to claim 1, characterized in that: A unidirectional DC motor (11) is fixedly connected to the other side of the force-bearing support plate (2). The output shaft of the unidirectional DC motor (11) is connected to the linkage belt (12) through a pulley.
4. The device for spacing the hairs of the steel wire brush according to claim 3, characterized in that: The linkage belt (12) is connected to the pulley at one end of the one-way screw (13) for transmission.
5. The device for spacing the hairs of the steel wire brush according to claim 4, characterized in that: The outer circumferential surface of the one-way lead screw (13) is threadedly connected to the inner wall of the threaded slider (14), and the threaded slider (14) is fixedly connected to one side of the control guide plate (7).
6. The device for spacing the hairs of the steel wire brush according to claim 1, characterized in that: There are two main support brackets (1), and both main support brackets (1) are fixedly connected to the top of the workbench (15).
7. The device for spacing the hairs of the steel wire brush according to claim 1, characterized in that: An extension plate (17) is fixedly connected to one side of the force-bearing support plate (2), and an L-shaped bracket (16) is fixedly connected to the bottom of the force-bearing support plate (2). A one-way screw (13) is rotatably connected between the L-shaped bracket (16) and the extension plate (17).
Citation Information
Patent Citations
Fixed-distance bristle planting device for steel wire brush
CN213464166U