A fully automatic soft capsule machine

Abstract

This application relates to the field of capsule filling, and in particular to a fully automatic soft capsule machine, including a filling assembly. The filling assembly has skin-making assemblies at both ends. The filling assembly includes a main unit. An injection system is fixedly installed at the top center of one side of the main unit. Rotating shafts are provided on both sides of the bottom end of the injection system. The rotating shafts are rotatably connected to the main unit. A forming roller assembly is provided on the outer side of the rotating shafts. A mounting bracket is provided on the side of the two rotating shafts that are far apart from each other. One end of the mounting bracket is fixedly connected to the main unit. A fixing component is provided at the other end of the mounting bracket. A positioning hole is opened at the end of the mounting bracket facing the fixing component. A threaded hole is opened inside the positioning hole. The fixing component includes a fixing strip. Positioning posts are provided at both ends of one side of the fixing strip. The positioning posts are inserted into the positioning hole, which achieves convenient disassembly and replacement of the forming roller assembly, improves the applicability of the device, and facilitates the cleaning of the device.

Description

Technical Field

[0001] This application relates to the field of capsule filling, and in particular to a fully automatic soft capsule machine. Background Technology

[0002] Capsule filling refers to the process of precisely filling drugs, health products, or other substances into empty capsules. This technology is widely used in the pharmaceutical industry and nutritional supplement manufacturing because it ensures accurate dosage, ease of use, and the ability to mask unpleasant tastes or odors of certain ingredients. Soft capsules consist of a continuous, soft outer shell and may contain liquids, semi-solids, or suspensions.

[0003] Current fully automatic soft capsule machines have complex internal structures, limited adaptability to filling soft capsules of different shapes or sizes, and are difficult to clean and inconvenient to use. Utility Model Content

[0004] In order to solve the problems mentioned in the background art, this application provides a fully automatic soft capsule machine.

[0005] The above-mentioned technical objective of this application is achieved through the following technical solution: A fully automatic soft capsule machine includes a filling assembly with skin-making assemblies at both ends. The filling assembly includes a main unit. An injection system is fixedly installed at the top center of one side of the main unit. Rotating shafts are provided on both sides of the bottom end of the injection system. The rotating shafts are rotatably connected to the main unit. A forming roller assembly is provided on the outer side of the rotating shafts. A mounting frame is provided on the side of the two rotating shafts that are far apart from each other. One end of the mounting frame is fixedly connected to the main unit, and the other end of the mounting frame is provided with a fixing component. A positioning hole is opened at the end of the mounting frame facing the fixing component. A threaded hole is opened inside the positioning hole. The fixing component includes a fixing strip. Positioning posts are provided at both ends of one side of the fixing strip. The positioning posts are inserted into the positioning hole. A through hole is opened in the middle of the positioning post. A screw is inserted into the through hole. A knob is fixedly installed at one end of the screw, and the other end of the screw is threadedly connected to the threaded hole.

[0006] By adopting the above scheme, the filling assembly is equipped with a skin-making component at both ends, which facilitates the production of rubber sheets and makes it convenient for the filling assembly to fill medicines. The injection system facilitates the injection of medicines between the two rubber sheets for filling. A forming roller assembly is provided on the outside of the rotating shaft, which facilitates the rotation of the rotating shaft to drive the forming roller assembly to press the rubber sheets into shape. The forming roller assembly can be replaced according to the size and shape of the soft capsules. The mounting bracket facilitates the fixation of the fixing component. The fixing component facilitates the fixation of the forming roller assembly on the outside of the rotating shaft. The positioning pin is inserted into the positioning hole, which facilitates the positioning of the fixing strip and makes the installation of the fixing strip more convenient. The screw facilitates the quick installation and removal of the fixing component by turning the knob, thereby realizing convenient disassembly and replacement of the forming roller assembly, improving the applicability of the device, and making the device easy to clean.

[0007] Furthermore, two shaft holes are provided in the middle of the fixing strip, and the shaft holes are rotatably connected to one end of the rotating shaft.

[0008] By adopting the above scheme and setting the shaft hole, it is easy to limit one end of the rotating shaft, making the rotation of the rotating shaft more stable.

[0009] Furthermore, the forming roller assembly includes a roller body, and a forming groove is formed on the outer side of the roller body.

[0010] By adopting the above scheme and setting the molding groove, it is easy to press the rubber into soft capsules and cut and separate the soft capsules from the rubber.

[0011] Furthermore, a spline hole is provided in the middle of the roller body, the spline hole is sleeved on the outside of the rotating shaft, and a spline is provided on the outside of the rotating shaft.

[0012] By adopting the above solution and setting the spline hole, the rotation of the rotating shaft can stably drive the forming roller assembly to rotate, and the forming roller assembly can be easily disassembled and installed.

[0013] Furthermore, the leather-making assembly includes a rubber wheel with a feeder on top.

[0014] By adopting the above scheme, the setting of the feeder and rubber wheel makes it easy for the feeder to coat the molten gelatin onto the rubber wheel, and facilitates the gelatin to solidify on the rubber wheel to form a rubber sheet.

[0015] Furthermore, the main unit is provided with two extension rollers at both ends of the top, and a guide roller is provided between the extension rollers and the injection system.

[0016] By adopting the above scheme, the setting of the stretching roller and the guide roller facilitates the stretching roller to further stretch and thin the rubber sheet, and the guide roller guides the stretched rubber sheet to the surface of the forming roller assembly for easy extrusion molding.

[0017] Furthermore, two discharge rollers are provided at the bottom between the two rotating shafts, and a brush roller is provided on one side of the bottom end of the rotating shaft. Both the discharge roller and the brush roller are rotatably connected to the main unit.

[0018] By adopting the above scheme, the setting of the discharge roller and the brush roller facilitates the rotation of the two discharge rollers, which sweeps off the soft capsules stuck to the rubber mesh, and the rotation of the brush roller sweeps off the soft capsules stuck inside the forming tank.

[0019] Furthermore, two guide hoppers are fixedly installed on one side of the bottom of the main unit, and a gap is provided between the two guide hoppers.

[0020] By adopting the above scheme, the gap between the two guide hoppers facilitates the guidance of the soft capsules as they fall, allowing them to land on the conveying assembly for subsequent processing. The gap between the guide hoppers also facilitates the falling of waste rubber mesh, making it easier to recycle the waste rubber mesh.

[0021] Furthermore, the host is equipped with several motors and transmission mechanisms, and the output end of the transmission mechanism is fixedly connected to the rotating shaft, the extension roller, the brush roller and the discharge roller respectively.

[0022] By adopting the above scheme, the motor configuration facilitates the motor's operation, driving the transmission mechanism to control the rotation of the rotating shaft, extension roller, brush roller, and discharge roller.

[0023] In summary, this application has the following technical effects: The filling assembly features leather-making components at both ends, facilitating the production of rubber sheets for easy drug filling. The injection system allows for easy injection of drugs between two rubber sheets. A forming roller assembly is located on the outside of the rotating shaft, allowing the shaft to drive the forming roller assembly to press the rubber sheets into shape. This forming roller assembly can be replaced according to the size and shape of the soft capsules. A mounting bracket facilitates the fixation of the fixing components. The fixing components also secure the forming roller assembly on the outside of the rotating shaft. Positioning pins inserted into positioning holes facilitate the positioning of the fixing strip, making installation more convenient. A screw allows for quick installation and removal of the fixing components by rotating a knob, enabling easy disassembly and replacement of the forming roller assembly, improving the device's applicability and facilitating cleaning. Attached Figure Description

[0024] Figure 1This is a three-dimensional structural schematic diagram of a fully automatic soft capsule machine according to this application; Figure 2 This is a three-dimensional structural diagram of the filling component of this application; Figure 3 This is an exploded view of the fixing component of this application; Figure 4 This is a three-dimensional structural schematic diagram of the forming roller assembly of this application; Figure 5 This application Figure 2 Enlarged view of structure A in the middle.

[0025] In the diagram, 1. Filling assembly; 101. Main unit; 102. Injection system; 103. Rotating shaft; 104. Mounting bracket; 105. Positioning hole; 106. Brush roller; 107. Discharge roller; 108. Extension roller; 109. Guide roller; 110. Guide hopper; 2. Leather making assembly; 201. Rubber wheel; 202. Feeder; 3. Fixing assembly; 301. Fixing strip; 302. Positioning post; 303. Through hole; 304. Screw; 305. Knob; 306. Shaft hole; 4. Forming roller assembly; 401. Roller body; 402. Forming groove; 403. Spline hole. Detailed Implementation

[0026] The present application will be further described in detail below with reference to the accompanying drawings.

[0027] Example: As attached Figure 1 To be continued Figure 5 As shown: This utility model provides a fully automatic soft capsule machine, including a filling component 1. The filling component 1 has skin-making components 2 at both ends. These skin-making components 2 facilitate the production of capsule shells, making it easier for the filling component 1 to fill medicines. The filling component 1 includes a main unit 101. An injection system 102 is fixedly installed at the top center of one side of the main unit 101. The injection system 102 facilitates the injection of medicines between two capsule shells for filling. Rotating shafts 103 are located on both sides of the bottom of the injection system 102. 103 is rotatably connected to the main unit 101. A forming roller assembly 4 is provided on the outer side of the rotating shaft 103. The forming roller assembly 4 is provided on the outer side of the rotating shaft 103 to facilitate the rotation of the rotating shaft 103 to press the rubber into shape. The forming roller assembly 4 can be replaced according to the size and shape of the soft capsule. A mounting bracket 104 is provided on the side of the two rotating shafts 103 that are far apart from each other. One end of the mounting bracket 104 is fixedly connected to the main unit 101. The mounting bracket 104 facilitates the fixing of the fixing component 3. 04. A fixing component 3 is provided at the other end. The fixing component 3 facilitates the fixing of the forming roller assembly 4 on the outside of the rotating shaft 103. The mounting bracket 104 has a positioning hole 105 at the end facing the fixing component 3. A threaded hole is provided inside the positioning hole 105. The fixing component 3 includes a fixing strip 301. Positioning pins 302 are provided at both ends of one side of the fixing strip 301. The positioning pins 302 are inserted into the positioning hole 105. The positioning pins 302 are inserted into the positioning hole 105 to facilitate the positioning hole 105 to fix the fixing strip. The installation of 301 is positioned to make the installation of the fixing strip 301 more convenient. The positioning post 302 has a through hole 303 in the middle, and a screw 304 is inserted inside the through hole 303. A knob 305 is fixedly installed at one end of the screw 304, and the other end of the screw 304 is threadedly connected to the threaded hole. The screw 304 makes it easy to rotate the knob 305 to quickly install and remove the fixing component 3, thereby realizing the convenient disassembly and replacement of the forming roller assembly 4, improving the applicability of the device, and making it easy to clean the device.

[0028] The fixing strip 301 has two shaft holes 306 in the middle. The shaft holes 306 are rotatably connected to one end of the rotating shaft 103. The shaft holes 306 are designed to limit one end of the rotating shaft 103, making the rotation of the rotating shaft 103 more stable.

[0029] The forming roller assembly 4 includes a roller body 401, and a forming groove 402 is provided on the outer side of the roller body 401. The forming groove 402 facilitates the pressing of rubber into soft capsules and the cutting and separation of soft capsules from rubber.

[0030] The roller body 401 has a spline hole 403 in the middle, which is sleeved on the outside of the rotating shaft 103. The rotating shaft 103 has a spline on the outside. The spline hole 403 facilitates the rotation of the rotating shaft 103 to stably drive the forming roller assembly 4 to rotate, and also allows for easy disassembly and installation of the forming roller assembly 4.

[0031] The leather-making assembly 2 includes a rubber wheel 201, and a feeder 202 is provided on the top of the rubber wheel 201. The feeder 202 and the rubber wheel 201 facilitate the feeder 202 to coat the molten gelatin onto the rubber wheel 201, so that the gelatin can solidify on the rubber wheel 201 to form a rubber sheet.

[0032] The main unit 101 has two stretching rollers 108 at both ends of its top. A guide roller 109 is provided between the stretching roller 108 and the injection system 102. The stretching roller 108 and the guide roller 109 facilitate the stretching roller 108 to further stretch and thin the rubber sheet, and the guide roller 109 guides the stretched rubber sheet to the surface of the forming roller assembly 4 for easy extrusion molding.

[0033] Two discharge rollers 107 are provided at the bottom between the two rotating shafts 103, and a brush roller 106 is provided on one side of the bottom end of the rotating shaft 103. Both the discharge rollers 107 and the brush roller 106 are rotatably connected to the main unit 101. The arrangement of the discharge rollers 107 and the brush roller 106 facilitates the rotation of the two discharge rollers 107 to sweep off the soft capsules stuck to the rubber mesh, and the rotation of the brush roller 106 sweeps off the soft capsules stuck inside the forming groove 402.

[0034] Two guide hoppers 110 are fixedly installed on one side of the bottom of the main unit 101. There is a gap between the two guide hoppers 110. The gap between the two guide hoppers 110 facilitates the guide hoppers 110 to guide the soft capsules falling into the conveying component for subsequent processing. The gap between the guide hoppers 110 also facilitates the falling of rubber mesh waste, making it convenient for the recycling of rubber mesh waste.

[0035] The main unit 101 is equipped with several motors and transmission mechanisms. The output end of the transmission mechanism is fixedly connected to the rotating shaft 103, the extension roller 108, the brush roller 106 and the discharge roller 107 respectively. The motors facilitate the operation of the motors to drive the transmission mechanism to control the rotation of the rotating shaft 103, the extension roller 108, the brush roller 106 and the discharge roller 107.

[0036] Specifically, the spline hole 403 facilitates the stable rotation of the rotating shaft 103, enabling the forming roller assembly 4 to rotate smoothly, and allows for easy disassembly and installation of the forming roller assembly 4. The fixing component 3 facilitates the fixing of the forming roller assembly 4 on the outside of the rotating shaft 103. The positioning pin 302, inserted into the positioning hole 105, facilitates the positioning of the fixing strip 301, making its installation more convenient. The screw 304 further enhances the installation process. The quick-release fixing component 3 via the rotary knob 305 allows for easy installation and removal of the forming roller assembly 4, improving the applicability of the device and facilitating cleaning. The shaft hole 306 facilitates limiting one end of the rotating shaft 103, making its rotation more stable. The feeder 202 and rubber wheel 201 allow the feeder 202 to coat molten gelatin onto the rubber wheel 201, facilitating gelatin solidification on the rubber wheel 201. The rubber sheet is formed. The motor facilitates the operation of the drive mechanism, controlling the rotation of the rotating shaft 103, the stretching roller 108, the brush roller 106, and the discharge roller 107. The stretching roller 108 and guide roller 109 facilitate further stretching and thinning of the rubber sheet. The guide roller 109 guides the stretched rubber sheet to the surface of the forming roller assembly 4 for easy extrusion molding. The forming groove 402 facilitates the pressing of the rubber sheet into soft capsules, and the soft capsules are then cut from the rubber sheet. The arrangement of the discharge roller 107 and brush roller 106 facilitates the rotation of the two discharge rollers 107 to sweep off the soft capsules stuck to the rubber mesh, and the rotation of the brush roller 106 to sweep off the soft capsules stuck inside the forming groove 402. The gap between the two guide hoppers 110 facilitates the guide hoppers 110 to guide the soft capsules falling from the forming groove, so that the soft capsules fall onto the conveying component for subsequent processing. The gap between the guide hoppers 110 also facilitates the falling of rubber mesh waste, making it convenient for the recycling of rubber mesh waste.

[0037] This specific embodiment is merely an explanation of this application and is not intended to limit it. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of this application.

Claims

1. A fully automatic soft capsule machine characterized by comprising: The system includes a filling assembly (1), which has a leather-making assembly (2) at both ends. The filling assembly (1) includes a main unit (101). An injection system (102) is fixedly installed at the top center of one side of the main unit (101). Rotating shafts (103) are provided on both sides of the bottom end of the injection system (102). The rotating shafts (103) are rotatably connected to the main unit (101). A forming roller assembly (4) is provided on the outside of the rotating shafts (103). A mounting bracket (104) is provided on the side of the two rotating shafts (103) that are far apart from each other. One end of the mounting bracket (104) is fixedly connected to the main unit (101), and the other end of the mounting bracket (104) is provided with a forming roller assembly (4). The fixing component (3) has a positioning hole (105) at one end of the mounting bracket (104) facing the fixing component (3). The positioning hole (105) has a threaded hole inside. The fixing component (3) includes a fixing strip (301). The fixing strip (301) has positioning posts (302) at both ends on one side. The positioning posts (302) are inserted into the positioning hole (105). The positioning posts (302) have a through hole (303) in the middle. The through hole (303) has a screw (304) inserted inside. A knob (305) is fixedly installed at one end of the screw (304), and the other end of the screw (304) is threadedly connected to the threaded hole.

2. A fully automatic soft capsule machine according to claim 1, characterized in that, The fixing strip (301) has two shaft holes (306) in the middle, and the shaft holes (306) are rotatably connected to one end of the rotating shaft (103).

3. The fully automatic soft capsule machine according to claim 1, wherein The forming roller assembly (4) includes a roller body (401), and a forming groove (402) is provided on the outer side of the roller body (401).

4. A fully automatic soft capsule machine according to claim 3, characterized in that The roller body (401) has a spline hole (403) in the middle, and the spline hole (403) is sleeved on the outside of the rotating shaft (103). The outside of the rotating shaft (103) is provided with splines.

5. The fully automatic soft capsule machine according to claim 1, wherein The leather-making assembly (2) includes a rubber wheel (201) with a feeder (202) on top of the rubber wheel (201).

6. The fully automatic soft capsule machine according to claim 1, wherein The host (101) has two extension rollers (108) at both ends of its top, and a guide roller (109) is provided between the extension rollers (108) and the injection system (102).

7. The fully automatic soft capsule machine according to claim 1, wherein Two discharge rollers (107) are provided at the bottom between the two rotating shafts (103), and a brush roller (106) is provided on one side of the bottom end of the rotating shaft (103). The discharge roller (107) and the brush roller (106) are rotatably connected to the host (101).

8. The fully automatic soft capsule machine according to claim 1, wherein Two guide hoppers (110) are fixedly installed on one side of the bottom of the host (101), and there is a gap between the two guide hoppers (110).

9. A fully automatic soft capsule machine according to claim 8, characterized in that The host (101) is equipped with several motors and transmission mechanisms. The output end of the transmission mechanism is fixedly connected to the rotating shaft (103), the extension roller (108), the brush roller (106), and the discharge roller (107), respectively.

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