A heparin calcium concentration device

CN224628443UActive Publication Date: 2026-08-14HUBEI YINUORUI BIOLOGICAL PHARMA
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

而‌肝素钙溶液需在合适的温度下才稳定,温度过高会影响肝素钙的品质,甚至会让肝素钙失去活性,从而使肝素钙失效,但是真空蒸发肝素钙时蒸发的液体温度较低,使得该蒸汽与冷凝器达不到最佳的热交换状态,从而降低气体中水分液化的速度

Benefits of technology

[0014]与现有技术相比,本实用新型在使用时,让蒸发出来的气体事先经过加热管被预热,让较热的气体与冷凝装置接触,这样更加容易让湿气进行液化,从而将气体中的完全湿气去除,然后被冷凝装置降温的气体经过第一导管从顶盖再次通入罐体内循环。

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Abstract

This invention discloses a heparin calcium concentration device, comprising a tank and a condenser. The tank has multiple first legs on its side, a discharge valve at its bottom, and a top cover with at least one inlet. The top cover is connected to a vacuum device. A heating channel is located inside the tank, with a second heating element. One end of the heating channel is connected to the top cover via a third conduit, and the other end is connected to the air inlet of the condenser via a second conduit. The air outlet of the condenser is connected to the top cover via a first conduit, and the liquid outlet of the condenser is connected to a liquid collection device. In use, the evaporated gas is preheated by passing through the heating tubes, allowing the hotter gas to contact the condenser. This facilitates liquefaction of the moisture, completely removing it. The cooled gas is then circulated back into the tank through the first conduit from the top cover.
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Description

Technical Field

[0001] This utility model relates to the field of heparin calcium concentration technology, specifically a heparin calcium concentration device. Background Technology

[0002] A condenser must be connected during vacuum evaporation because its function is to condense the vapor produced during evaporation into liquid, preventing it from returning to the evaporator or polluting the environment. Furthermore, the condenser ensures the system's vacuum level, guaranteeing smooth evaporation. To ensure efficient condenser operation, its inlet gas temperature should be maintained within a suitable range. Specifically, the optimal operating temperature of the condenser should be within the temperature range that condenses gas or vapor into liquid, while keeping the pressure difference between the evaporator and condenser from being too large. For direct condensers, the temperature should be sufficient to completely condense the gas / vapor into liquid at a given pressure; for indirect condensers, a suitable medium needs to be selected based on specific requirements to ensure a balance between heat exchange efficiency and energy consumption.

[0003] As discussed above, when a condenser condenses a gas, the gas needs to enter at a certain temperature to achieve optimal condensation. Similarly, heparin calcium solution requires a suitable temperature to be stable; excessively high temperatures can affect the quality of heparin calcium and even cause it to lose its activity, rendering it ineffective. However, the temperature of the evaporated liquid during vacuum evaporation of heparin calcium is relatively low, preventing the vapor from achieving optimal heat exchange with the condenser and thus reducing the rate of moisture liquefaction in the gas. Therefore, we propose a heparin calcium concentration device. Utility Model Content

[0004] This invention provides a heparin calcium concentration device, which has the advantage of heating the gas evaporated under vacuum to achieve the optimal heat exchange temperature between the gas and the condenser, thus solving the problems mentioned in the background art.

[0005] The technical solution of this utility model is implemented as follows: A heparin calcium concentration device includes a tank and a condenser. The side of the tank is provided with multiple first legs, the bottom of the tank is provided with a discharge valve, the top of the tank is installed with a top cover, the top cover is provided with at least one feed port, the top cover is connected to a vacuum device, the heat preservation cabinet is provided with a heating channel, the heating channel is provided with a second heating element, one end of the heating channel is connected to the top cover through a third conduit, the other end is connected to the air inlet of the condenser through a second conduit, the air outlet of the condenser is connected to the top cover through a first conduit, and the liquid outlet of the condenser is connected to a liquid collection device.

[0006] Preferably, the liquid collection device includes a collection tank, a drain valve at the bottom of the collection tank, multiple second legs at the bottom edge of the collection tank, and a fourth conduit at the top of the collection tank, which is connected to the liquid outlet of the condensation device.

[0007] Preferably, the vacuuming device includes a vacuum pump, the inlet of which is connected to the top cover via a pipe, and an electrically controlled valve is installed on the pipe.

[0008] Preferably, the bottom of the tank is a spherical structure, and a first heating element is provided outside the spherical structure, and a sealing cover is provided outside the first heating element.

[0009] Preferably, a drive motor is provided at the middle position of the top of the top cover, and a stirring shaft is coaxially provided on the rotating shaft of the drive motor. The stirring shaft is coaxially placed inside the tank, and multiple stirring blades are provided on the stirring shaft. An arc-shaped stirring blade is provided at the bottom of the stirring shaft and is placed inside a spherical structure.

[0010] Preferably, a sealing plate is detachably installed on one side of the heat preservation cabinet, and brackets are installed on both sides of the bottom of the heat preservation cabinet.

[0011] Preferably, it also includes a control cabinet, which contains a controller. The controller is electrically connected to the drive motor, the first heating element, the second heating element, the electric control valve, and the vacuum pump. Temperature sensors are provided on the surface of the heating tube and the bottom surface of the tank. A pressure sensor connected to the inside of the tank is provided on the top cover. The pressure sensor and the temperature sensor are electrically connected to the controller.

[0012] Preferably, at least one observation port is provided on the upper side of the tank.

[0013] Preferably, the heating channel includes multiple heating tubes arranged at intervals, with adjacent heating tubes connected by elbows, and a second heating element disposed on each heating tube.

[0014] Compared with the prior art, in use, the gas evaporated is preheated by passing through a heating tube, and the hotter gas comes into contact with the condensing device, which makes it easier to liquefy the moisture and remove all the moisture from the gas. Then the gas cooled by the condensing device is circulated back into the tank through the first conduit from the top cover. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0017] Figure 2This is a schematic diagram of the structure of the present invention. Figure 2 .

[0018] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 3 .

[0019] Figure 4 This is a schematic diagram of the structure of this utility model after removing the heat preservation cabinet. Figure 1 .

[0020] Figure 5 This is a schematic diagram of the structure of this utility model after removing the heat preservation cabinet. Figure 2 .

[0021] Figure 6 This is a schematic diagram of the structure of the stirring shaft of this utility model.

[0022] In the diagram: 1. Tank body; 2. Observation port; 3. Top cover; 4. Drive motor; 5. Condensation device; 6. First conduit; 7. Collection box; 8. Second support leg; 9. Fourth conduit; 10. Insulation cabinet; 11. Control cabinet; 12. First support leg; 13. Support frame; 14. Third conduit; 15. Feed inlet; 16. Sealing cover; 17. Discharge valve; 18. Vacuum pump; 19. First heating element; 20. Sealing plate; 21. Drain valve; 22. Second conduit; 23. Heating tube; 24. Second heating element; 25. Stirring blade; 26. Arc-shaped stirring blade; 27. Elbow. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] Reference Figures 1 to 6 This utility model provides a technical solution: a heparin calcium concentration device, including a tank 1, with multiple first legs 12 on the side of the tank 1, a spherical bottom structure, a discharge valve 17 at the bottom of the tank 1, and a top cover 3 installed on the top of the tank 1. The edge of the top cover 3 is fastened to the tank 1 by bolts or the two are connected by a locking buckle. The top cover 3 has at least one feed port 15, and the top of the feed port 15 has a removable sealing cover. The top cover 3 is connected to a vacuum device, which includes a vacuum pump 18. The air inlet of the vacuum pump 18 is connected to the top cover 3 through a pipe, and an electrically controlled valve is installed on the pipe. The electrically controlled valve starts and stops synchronously with the vacuum pump 18. That is, when the vacuum pump 18 is working, the electrically controlled valve also opens, and when the vacuum pump 18 is shut down, the electrically controlled valve also closes. When the vacuum pump 18 is working, the inside of the tank is evacuated to a vacuum.

[0025] A heat preservation cabinet 10 is provided on one side of the tank body 1. The heat preservation cabinet 10 is equipped with a heating channel, and a second heating element 24 is provided on the heating channel. Figure 4 and Figure 5 As shown, the heating channel includes multiple heating tubes 23 arranged at intervals. Adjacent heating tubes 23 are connected by elbows 27. During installation, a second heating element 24 is placed on each heating tube 23, thus forming an S-shaped channel. The second heating element 24 heats the heating tubes 23 to a preset temperature. One end of each heating tube 23 in the heating channel is connected to the top cover 3 via a third conduit 14, and the other end of the heating channel is connected to the air inlet of the condenser 5 via a second conduit 22. The air outlet of the condenser 5 is connected to the top cover 3 via a first conduit 6. like Figure 2 As shown, a sealing plate 20 is detachably provided on one side of the heat preservation cabinet 10, and brackets 13 are provided on both sides of the bottom of the heat preservation cabinet 10. The edge of the heat preservation cabinet 10 is fastened to the heat preservation cabinet 10 by bolts. When the sealing plate 20 is opened, it is convenient to maintain and repair the inside of the heat preservation cabinet 10. It should be noted that when the vacuum pump 18 is evacuated, the heparin calcium solution inside it boils. The liquid that evaporates from the boiling will be sent into each heating tube 23 through the third conduit 14. Since the heating tube 23 is heated by the second heating body 24, the gas passing through the heating tube 23 is also heated. Moreover, the heating tube 23 is long enough to ensure that the gas is fully heated. The heated gas still contains a lot of moisture. When the gas enters the condenser 5 through the second conduit 22, the condenser 5 liquefies the heated gas. Since the gas is preheated, the hotter gas comes into contact with the condenser 5, which makes it easier to liquefy the moisture, thereby removing the moisture from the gas. The cooled gas is then circulated back into the tank 1 through the top cover 3 via the first conduit 6.

[0026] Furthermore, the liquid outlet of the condenser 5 is connected to the liquid collection device, such as... Figure 1 and Figure 4 As shown, the liquid collection device includes a collection tank 7, a drain valve 21 at the bottom of the collection tank 7, multiple second legs 8 at the bottom edge of the collection tank 7, and a fourth conduit 9 at the top of the collection tank 7, which is connected to the liquid outlet of the condensing device 5. Therefore, the liquefied liquid in the condensing device 5 will flow into the collection tank 7 for storage through the fourth conduit 9. It should be noted that the drain valve 21 is closed when the equipment is working, because the condensing device 5, the tank 1, and the collection tank 7 are all in a vacuum state during operation. If the drain valve 21 is not closed, outside air will enter.

[0027] Furthermore, such as Figure 3 and Figure 5As shown, a first heating element 19 is provided on the outside of the spherical structure, and a sealing cover 16 is provided on the outside of the first heating element 19. The first heating element 19 can heat the bottom of the tank 1. Because when heparin calcium is vacuum evaporated, both evaporation and vacuuming cool the tank. However, the evaporation temperature needs to be controlled within a certain temperature range. Therefore, when the temperature inside the tank 1 is lower than the preset value, the tank can be heated by the first heating element 19 to keep the vacuum evaporation in a highly efficient state.

[0028] Furthermore, in order to accelerate the evaporation of the heparin calcium solution in the tank by tumbling, a drive motor 4 is provided at the middle of the top of the top cover 3. A stirring shaft is coaxially mounted on the shaft of the drive motor 4. The stirring shaft is coaxially placed inside the tank 1 and has multiple stirring blades 25. An arc-shaped stirring blade 26 is provided at the bottom of the stirring shaft. The arc-shaped stirring blade 26 is placed inside the spherical structure. The arc-shaped stirring blade 26 is mainly used to scoop up the heparin calcium solution on the inner surface of the spherical structure to prevent the heparin calcium solution from adhering. At the same time, it can eliminate foam during stirring.

[0029] Based on the above embodiments, it should be noted that this application also includes a control cabinet 11, which can be installed on the bracket 13. The control cabinet 11 is equipped with a controller, which is electrically connected to the drive motor 4, the first heating element 19, the second heating element 24, the electric control valve, and the vacuum pump 18. Temperature sensors are installed on both the surface of the heating element 23 and the bottom surface of the tank 1. These sensors monitor the temperature of the heating element 23 and the tank 1, ensuring they remain within a preset temperature range. Furthermore, a pressure sensor connected to the inside of the tank 1 is installed on the top cover 3. This pressure sensor monitors the pressure inside the tank 1. Both the pressure sensor and the temperature sensor are electrically connected to the controller. Because steam increases during evaporation, the controller automatically activates the vacuum pump 18 to release gas when pressure is lost, thus maintaining the set pressure in the tank 1.

[0030] Based on the above embodiments, further optimization is possible. At least one observation port 2 is provided on the upper side of the tank body 1, which facilitates observation of the internal condition of the tank body. Moreover, when the observation port 2 is removed, the internal condition of the tank body can be inspected and maintained.

[0031] Based on the above embodiments, further optimization can be achieved by providing an alarm on the control cabinet 11, and a control panel and operation buttons on its surface. The control panel, operation buttons, and alarm are electrically connected to the controller.

[0032] Based on the above embodiments, further optimizations can be made by providing a valve on the fourth conduit 9. When the liquid in the collection tank 7 is discharged, the valve is closed to prevent outside air from entering the collection tank 7 through the fourth conduit 9. After the liquid is drained, the discharge valve 17 can be closed. In addition, an ultrasonic liquid level sensor electrically connected to the controller is provided on the collection tank 7 to detect the liquid level in the collection tank 7.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A heparin calcium concentration device, comprising a tank (1) and a condenser (5), wherein the tank (1) has a plurality of first legs (12) on its side, a discharge valve (17) is provided at the bottom of the tank (1), a top cover (3) is installed on the top of the tank (1), the top cover (3) has at least one inlet (15), and the top cover (3) is connected to a vacuum device, characterized in that, It also includes a heat preservation cabinet (10), which has a heating channel inside and a second heating element (24) on the heating channel. One end of the heating channel is connected to the top cover (3) through the third conduit (14), and the other end is connected to the air inlet of the condensing device (5) through the second conduit (22). The air outlet of the condensing device (5) is connected to the top cover (3) through the first conduit (6), and the liquid outlet of the condensing device (5) is connected to the liquid collection device.

2. The heparin calcium concentration apparatus as described in claim 1, characterized in that, The liquid collection device includes a collection tank (7), a drain valve (21) at the bottom of the collection tank (7), multiple second legs (8) at the bottom edge of the collection tank (7), and a fourth conduit (9) at the top of the collection tank (7), which is connected to the liquid outlet of the condensation device (5).

3. The heparin calcium concentration apparatus as described in claim 2, characterized in that, The vacuum device includes a vacuum pump (18), the air inlet of which is connected to the top cover (3) via a pipe, and an electrically controlled valve is provided on the pipe.

4. The heparin calcium concentration apparatus as described in claim 3, characterized in that, The bottom of the tank (1) is a spherical structure, and a first heating element (19) is provided outside the spherical structure. A sealing cover (16) is provided outside the first heating element (19).

5. The heparin calcium concentration apparatus as described in claim 4, characterized in that, The top cover (3) is provided with a drive motor (4) in the middle position. The drive motor (4) is coaxially provided with a stirring shaft. The stirring shaft is coaxially placed inside the tank (1). Multiple stirring blades (25) are provided on the stirring shaft. Arc-shaped stirring blades (26) are provided at the bottom of the stirring shaft. The arc-shaped stirring blades (26) are placed inside the spherical structure.

6. The heparin calcium concentrating device of claim 5, wherein, A sealing plate (20) is detachably provided on one side of the heat preservation cabinet (10), and brackets (13) are provided on both sides of the bottom of the heat preservation cabinet (10).

7. The heparin calcium concentrating device of claim 6, wherein, It also includes a control cabinet (11), which is equipped with a controller. The controller is electrically connected to the drive motor (4), the first heating element (19), the second heating element (24), the electric control valve, and the vacuum pump (18). Temperature sensors are provided on the surface of the heating tube (23) and the bottom surface of the tank (1); The top cover (3) is equipped with a pressure sensor that communicates with the inside of the tank (1). The pressure sensor and the temperature sensor are electrically connected to the controller, respectively.

8. The heparin calcium concentrating device of claim 1, wherein, At least one observation port (2) is provided on the upper side of the tank (1).

9. The heparin calcium concentrating device of claim 7, wherein, The heating channel includes multiple heating tubes (23) arranged at intervals. Two adjacent heating tubes (23) are connected by elbows (27), and a second heating element (24) is provided on each heating tube (23).