A raw material premixing device for a slag remover used in steel casting
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]现有的对于除渣剂原料的混合通常将粉状原料和液体原料同时投放至混合腔室中进行混合,这种方式缺乏对原料特性的充分考虑,粉状原料往往易于团聚,而液体原料则具有流动性,两者直接混合容易导致混合不均匀,部分粉状原料可能无法充分与液体原料接触,从而影响除渣剂的性能,在混合过程中,筛网用于过滤粉状原料中的杂质和团聚物,但混合结束后,筛网上往往会残留部分原料,这些残留物不仅会造成原料的浪费,还可能影响后续批次混合的均匀性和一致性,在搅拌过程中,若只是进行单纯的搅拌,效率往往较低,粉状与液态原料达到充分混合所需的时间较长,这严重降低了生产效率
[0017]通过筛网的设置,能够有效分散抱团聚拢的粉状原料,确保原料的均匀性和一致性,提高后续混合效果,通过驱动齿板和转动齿轮的设置,驱动筛网旋转,使得残留在筛网上的粉状物料能够下落至处理仓内腔下部,避免了原料的浪费,提高了原料的利用率,通过往复丝杆、连接圆柱、搅拌圆环和搅拌拨片的设置,使得原料在搅拌筒内受到多重搅拌作用力,提高了混合效率和均匀性,除渣剂的粉状与液态原料能够充分混合均匀,提高了除渣剂的质量稳定性和一致性,加速了混合时间,提高了生产效率。
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Figure CN224628791U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing device technology, specifically a raw material premixing device for a slag remover used in steel casting. Background Technology
[0002] In the pre-mixing process of slag remover for steel casting, the mixing device refers to the equipment used to uniformly mix the various raw materials required for the slag remover according to a certain proportion and process requirements. The mixing device can uniformly mix the various raw materials of the slag remover together, ensuring that each raw material can give full play to its role and improve the overall performance of the slag remover. The mixing device plays a crucial role in the pre-mixing process of slag remover for steel casting. By reasonably selecting and designing the mixing device, the uniform mixing of raw materials and the production efficiency and product quality of the slag remover can be ensured.
[0003] Existing methods for mixing raw materials for slag removers typically involve simultaneously adding powdered and liquid raw materials to a mixing chamber. This approach lacks sufficient consideration of the characteristics of the raw materials. Powdered raw materials tend to agglomerate, while liquid raw materials are fluid. Direct mixing of the two can easily lead to uneven mixing, and some powdered raw materials may not be able to fully contact the liquid raw materials, thus affecting the performance of the slag remover. During the mixing process, a screen is used to filter impurities and agglomerates from the powdered raw materials, but after mixing, some raw materials often remain on the screen. These residues not only waste raw materials but may also affect the uniformity and consistency of subsequent batches. If only simple stirring is performed during the agitation process, the efficiency is often low, and the time required for the powdered and liquid raw materials to be fully mixed is long, which seriously reduces production efficiency.
[0004] Therefore, this utility model provides a raw material premixing device for slag removal agent used in steel casting to solve the above problems. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] This invention provides a raw material premixing device for slag removal agent used in steel casting, aiming to solve the problems mentioned in the background art.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a raw material premixing device for a slag remover used in steel casting, comprising a processing chamber, a feed inlet fixedly connected to the top of the processing chamber, a screen provided in the inner cavity of the processing chamber, a limiting frame fixedly connected to one side of the processing chamber, a driving toothed plate provided above the limiting frame, two long plates fixedly connected to the bottom of the driving toothed plate, two sliders fixedly connected to the bottom of the long plates, a sliding groove adapted to the sliders being provided in the inner cavity of the limiting frame, a rotating gear provided on one side of the processing chamber, a round rod fixedly connected to one side of the rotating gear, and one end of the round rod passing through one side of an adjacent processing chamber and fixedly connected to one side of the screen;
[0009] A stirring drum is located below the processing chamber. The inner cavity of the stirring drum is equipped with several reciprocating screws, which are fixedly connected by connecting cylinders. The outer ring of each reciprocating screw is threaded with a stirring ring. The inner cavity of the stirring ring is fixedly connected with several stirring blades in a ring shape. The processing chamber and the stirring drum are connected by several connecting pipes. A discharge pipe is fixedly connected to the bottom of the stirring drum.
[0010] As a preferred technical solution of this application, a T-shaped connecting block is fixedly connected to one side of the drive tooth plate, a fixing frame is fixedly connected to the bottom of the limiting frame, an electric telescopic rod is fixedly installed on the inner wall of one side of the fixing frame, and the output end of the electric telescopic rod is fixedly connected to one side of the adjacent T-shaped connecting block.
[0011] As a preferred technical solution of this application, the rotating gear and the drive gear plate mesh with each other through a locking tooth, and one side of the screen is rotatably connected to the inner wall of the adjacent processing chamber through a rotating shaft.
[0012] As a preferred technical solution of this application, a motor is fixedly installed on the top of the stirring drum, and the output shaft of the motor passes through the top of the stirring drum and is fixedly connected to one end of an adjacent reciprocating lead screw.
[0013] As a preferred technical solution of this application, several protrusions are fixedly connected to both sides of the stirring blade, and the outer surface of the stirring ring is in contact with the inner wall of the stirring cylinder.
[0014] As a preferred technical solution of this application, a feed pipe is fixedly connected to one side of the processing chamber, and a valve is fixedly installed on the outer ring of the discharge pipe.
[0015] As a preferred technical solution of this application, the processing chamber is fixedly connected to both sides of the support frame, and the bottom of the stirring cylinder is fixedly connected to several support legs.
[0016] (III) Beneficial Effects
[0017] The screen effectively disperses clumps of powdery raw materials, ensuring uniformity and consistency, and improving subsequent mixing. The drive plate and rotating gears rotate the screen, allowing residual powder to fall to the lower part of the processing chamber, preventing waste and increasing utilization. The reciprocating screw, connecting cylinder, stirring ring, and stirring blades provide multiple stirring forces within the mixing drum, enhancing mixing efficiency and uniformity. This ensures thorough and uniform mixing of the powdered and liquid raw materials of the slag remover, improving its quality stability and consistency, accelerating mixing time, and increasing production efficiency.
[0018] The design of the long plate, chute, and slider makes the displacement of the drive tooth plate more stable. The stirring blades further mix the liquid and powder materials inside the mixing drum. The stirring ring fits against the inner wall of the mixing drum, ensuring thorough mixing of the raw materials adhering to the inner wall and the materials inside the drum during displacement. The protrusions on the stirring blades increase the friction between the blades and the raw materials, reducing adhesion and thus minimizing mixing efficiency. The valve facilitates control over the outflow of the mixed materials. Attached Figure Description
[0019] Figure 1 A schematic diagram of the overall structure of a raw material premixing device for a slag remover used in steel casting;
[0020] Figure 2 This is a schematic diagram of the structure of the stirring drum in a raw material premixing device for a slag remover used in steel casting;
[0021] Figure 3 This is a schematic diagram of the structure of the drive toothed plate in a raw material premixing device for a slag remover used in steel casting.
[0022] Figure 4 This is a schematic diagram of the stirring ring in a raw material premixing device for a slag remover used in steel casting.
[0023] In the picture:
[0024] 1. Processing chamber; 2. Mixing drum; 3. Feed inlet; 4. Support frame; 5. Limiting frame; 6. Connecting pipe; 7. Rotating gear; 8. Drive gear plate; 9. Slide groove; 10. Fixing frame; 11. Telescopic rod; 12. T-shaped connecting block; 13. Long plate; 14. Sliding block; 15. Screen; 16. Reciprocating screw; 17. Connecting cylinder; 18. Mixing blade; 19. Protrusion; 20. Mixing ring; 21. Feed pipe; 22. Discharge pipe; 23. Motor; 24. Valve. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides a raw material premixing device for slag removal agents used in steel casting, such as... Figures 1-4 As shown, the technical solution includes a processing chamber 1, a feed inlet 3 fixedly connected to the top of the processing chamber 1, a screen 15 provided in the inner cavity of the processing chamber 1, a limiting frame 5 fixedly connected to one side of the processing chamber 1, a drive toothed plate 8 provided above the limiting frame 5, two long plates 13 fixedly connected to the bottom of the drive toothed plate 8, two sliders 14 fixedly connected to the bottom of the long plates 13, a groove 9 adapted to the sliders 14 provided in the inner cavity of the limiting frame 5, a rotating gear 7 provided on one side of the processing chamber 1, a round rod fixedly connected to one side of the rotating gear 7, and one end of the round rod passing through one side of the adjacent processing chamber 1 and fixedly connected to one side of the screen 15.
[0027] A mixing drum 2 is installed below the processing chamber 1. The inner cavity of the mixing drum 2 is provided with several reciprocating screws 16. The reciprocating screws 16 are fixedly connected to each other by connecting cylinders 17. The outer ring of the reciprocating screws 16 is threaded with a mixing ring 20. The inner cavity of the mixing ring 20 is fixedly connected with several mixing blades 18 in a ring shape. The processing chamber 1 and the mixing drum 2 are connected by several connecting pipes 6. The bottom of the mixing drum 2 is fixedly connected with a discharge pipe 22.
[0028] A T-shaped connecting block 12 is fixedly connected to one side of the drive tooth plate 8, and a fixing frame 10 is fixedly connected to the bottom of the limiting frame 5. An electric telescopic rod 11 is fixedly installed on the inner wall of one side of the fixing frame 10, and the output end of the electric telescopic rod 11 is fixedly connected to one side of the adjacent T-shaped connecting block 12.
[0029] The rotating gear 7 and the drive gear plate 8 mesh with each other through a locking tooth, and one side of the screen 15 is rotatably connected to the inner wall of the adjacent processing chamber 1 through a rotating shaft.
[0030] A motor 23 is fixedly installed on the top of the mixing drum 2. The output shaft of the motor 23 passes through the top of the mixing drum 2 and is fixedly connected to one end of the adjacent reciprocating screw 16.
[0031] Several protrusions 19 are fixedly connected to both sides of the stirring blade 18, and the outer surface of the stirring ring 20 is in contact with the inner wall of the stirring cylinder 2.
[0032] A feed pipe 21 is fixedly connected to one side of the processing chamber 1, and a valve 24 is fixedly installed on the outer ring of the discharge pipe 22.
[0033] Both sides of the processing chamber 1 are fixedly connected to support frames 4, and the bottom of the mixing drum 2 is fixedly connected to several support legs.
[0034] Specifically: Personnel feed the powdered raw material of the slag remover into the processing chamber 1 through the feed inlet 3. The powdered raw material is filtered through the screen 15 to filter and disperse the agglomerated powdered raw material, which falls into the processing chamber 1 through the screen 15. Personnel add the liquid raw material into the processing chamber 1 through the feed pipe 21. The liquid raw material is transported to the mixing drum 2 through the connecting pipe 6. The electric telescopic rod 11 drives the T-shaped connecting block 12 to move, thereby driving the drive tooth plate 8 to move, driving the rotating gear 7 to rotate, and then driving the screen 15 to flip, so that the powdered material remaining on the screen 15 falls into the lower part of the inner cavity of the processing chamber 1, and the raw material remaining on the upper part of the screen 15 falls and enters the mixing drum 2 through the connecting pipe 6. Personnel start the motor 23. The rotation of the motor 23 drives the reciprocating screw 16 to rotate, driving the stirring ring 20 to move up and down and rotate. The stirring blade 18 moves accordingly, fully mixing the powdered and liquid raw materials. The mixed raw material can then be discharged through the discharge pipe 22.
[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A raw material premixing device for a slagging agent for steel casting, comprising a treatment bin (1), characterized in that: The top of the processing chamber (1) is fixedly connected to the feed inlet (3), the inner cavity of the processing chamber (1) is provided with a screen (15), a limiting frame (5) is fixedly connected to one side of the processing chamber (1), a driving tooth plate (8) is provided above the limiting frame (5), two long plates (13) are fixedly connected to the bottom of the driving tooth plate (8), two sliders (14) are fixedly connected to the bottom of the long plates (13), the inner cavity of the limiting frame (5) is provided with a sliding groove (9) that matches the sliders (14), a rotating gear (7) is provided on one side of the processing chamber (1), a round rod is fixedly connected to one side of the rotating gear (7), and one end of the round rod passes through one side of the adjacent processing chamber (1) and is fixedly connected to one side of the screen (15). A stirring cylinder (2) is provided below the processing chamber (1). The inner cavity of the stirring cylinder (2) is provided with a plurality of reciprocating screws (16). The plurality of reciprocating screws (16) are fixedly connected to each other by connecting cylinders (17). The outer ring of the reciprocating screws (16) is threaded with a stirring ring (20). The inner cavity of the stirring ring (20) is fixedly connected with a plurality of stirring blades (18) in a ring shape. The processing chamber (1) and the stirring cylinder (2) are connected by a plurality of connecting pipes (6). The bottom of the stirring cylinder (2) is fixedly connected with a discharge pipe (22).
2. A raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: A T-shaped connecting block (12) is fixedly connected to one side of the drive tooth plate (8), and a fixing frame (10) is fixedly connected to the bottom of the limiting frame (5). An electric telescopic rod (11) is fixedly installed on the inner wall of one side of the fixing frame (10), and the output end of the electric telescopic rod (11) is fixedly connected to one side of the adjacent T-shaped connecting block (12).
3. A raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: The rotating gear (7) and the drive gear plate (8) mesh with each other through a locking tooth, and one side of the screen (15) is rotatably connected to the inner wall of the adjacent processing chamber (1) through a rotating shaft.
4. The raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: A motor (23) is fixedly installed on the top of the stirring drum (2), and the output shaft of the motor (23) passes through the top of the stirring drum (2) and is fixedly connected to one end of the adjacent reciprocating screw (16).
5. The raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: Several protrusions (19) are fixedly connected to both sides of the stirring blade (18), and the outer surface of the stirring ring (20) is in contact with the inner wall of the stirring cylinder (2).
6. A raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: A feed pipe (21) is fixedly connected to one side of the processing chamber (1), and a valve (24) is fixedly installed on the outer ring of the discharge pipe (22).
7. A raw material pre-mixing device for a slagging agent for steel casting according to claim 1, characterized in that: The processing chamber (1) is fixedly connected to both sides of a support frame (4), and the bottom of the stirring drum (2) is fixedly connected to several support legs.