A dust control device for an activated carbon dissolving tank

CN224628794UActive Publication Date: 2026-08-14SHANGHAI PINE ENVIRONMENTAL ENG EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]针对现有技术存在的不足,本实用新型的目的是提供一种活性炭溶解池防尘装置,其解决了活性炭加料过程中的粉尘逸散问题,保障仪表精度及作业环境安全

Benefits of technology

本实用新型公开一种活性炭溶解池防尘装置,其通过旋流斗和双进水口设计,使活性炭在旋流水中初步混合后注入溶解池,从源头抑制粉尘逸散。溢流通道防止溶液反涌,保障液位检测精度及作业环境安全。

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to a dust prevention device for an activated carbon dissolving tank, including an activated carbon silo, a screw conveyor, a pneumatic butterfly valve, a clamp, a flexible connecting pipe, a dissolving tank, a stirrer, and an ultrasonic level gauge. The activated carbon silo is installed on the screw conveyor, the pneumatic butterfly valve is installed on the discharge pipe of the screw conveyor, the top end of the flexible connecting pipe is connected to the discharge pipe via a clamp, the stirrer and the ultrasonic level gauge are installed on the dissolving tank, and a dust prevention device is also included. The discharge port of the flexible connecting pipe is connected to the dust prevention device, which is installed on the dissolving tank. The dust prevention device includes an outer shell and a vortex bucket. The outer shell has a vertically penetrating cavity, and the vortex bucket is installed in the cavity. The top inlet of the outer shell is connected to the discharge port of the flexible connecting pipe, and the bottom outlet of the outer shell is detachably fixed to the dissolving tank and communicates with the interior of the dissolving tank. A main water inlet pipe communicating with the cavity is connected to the side wall of the outer shell, and a vortex bucket inlet pipe communicating with the interior of the vortex bucket is connected to the side wall of the vortex bucket.
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Description

Technical Field

[0001] This utility model relates to the field of water treatment equipment technology, and in particular to a dust prevention device for an activated carbon dissolution tank. Background Technology

[0002] Existing drug dissolving equipment, referring to Figure 1 Its structure mainly consists of an activated carbon silo 1, a screw conveyor 2, a pneumatic butterfly valve 3, a reducing joint 10, a clamp 4, a flexible connecting pipe 5, a dissolving tank 6, a stirrer 7, and an ultrasonic level gauge 8. The stirrer 7 and the ultrasonic level gauge 8 are installed on the dissolving tank. The activated carbon silo 1 is installed at one end of the screw conveyor 2. The discharge port of the screw conveyor 2 is installed above the dissolving tank 6 through the pneumatic butterfly valve 3, the reducing joint 10, the clamp 4, and the flexible connecting pipe 5.

[0003] After the activated carbon is delivered to the dissolving tank 6, a large amount of dust will be stirred up. The activated carbon powder floats above the entire dissolving tank 6, causing the radar level gauge to malfunction and fail to accurately detect the liquid level in the dissolving tank 6. At the same time, the activated carbon powder escapes into the air through the pipe opening of the dissolving tank 6, causing environmental pollution. Operators who are exposed to the polluted environment for a long time may suffer from occupational diseases and affect their physical and mental health. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dust prevention device for activated carbon dissolution tank, which solves the problem of dust emission during the activated carbon feeding process and ensures the accuracy of instruments and the safety of the working environment.

[0005] The above-mentioned utility model objective is achieved through the following technical solution: A dust prevention device for an activated carbon dissolving tank includes an activated carbon silo, a screw conveyor, a pneumatic butterfly valve, a clamp, a flexible connecting pipe, a dissolving tank, a stirrer, and an ultrasonic level gauge. The activated carbon silo is installed on the screw conveyor, the pneumatic butterfly valve is installed on the discharge pipe of the screw conveyor, the top end of the flexible connecting pipe is connected to the discharge pipe via the clamp, the stirrer and the ultrasonic level gauge are installed on the dissolving tank, and a dust prevention device is also included. The discharge port of the flexible connecting pipe is connected to the dust prevention device, which is installed on the dissolving tank.

[0006] As a further technical solution of this utility model: the dustproof device includes a shell and a vortex bucket, the shell has a cavity that runs vertically through it, and the vortex bucket is installed in the cavity; The top inlet of the outer shell is connected to the outlet of the flexible connecting tube, and the bottom outlet of the outer shell is detachably fixed to the dissolving tank and communicates with the inside of the dissolving tank. The outer shell has a main water inlet pipe connected to the cavity on its side wall, and the vortex bucket has a vortex bucket water inlet pipe connected to its interior on its side wall.

[0007] As a further technical solution of this utility model: the vortex bucket inlet pipe includes a main pipe and a secondary pipe. The outlet end of the main pipe passes through the outer shell and extends into the interior of the vortex bucket. One end of the secondary pipe is connected to the main pipe, and the outlet end of the other end passes through the outer shell and extends into the interior of the vortex bucket. The outlet ends of the main pipe and the secondary pipe are symmetrically arranged about the central axis of the vortex bucket.

[0008] As a further technical solution of this utility model: the water outlet end of the main pipe and the water outlet end of the secondary pipe are respectively tangent to the inner wall of the vortex bucket.

[0009] As a further technical solution of this utility model: the vortex bucket has a conical structure with a cone angle ranging from 50° to 70°.

[0010] As a further technical solution of this utility model: an overflow channel is formed between the top of the vortex bucket and the inner wall of the outer shell, and the gap of the overflow channel is ≥50mm.

[0011] As a further technical solution of this utility model: mounting flanges are fixedly connected to the bottom of the outer shell, and the outer shell can be detachably fixed to the dissolving tank through the mounting flanges.

[0012] As a further technical solution of this utility model: the top of the vortex bucket is provided with a powder inlet, which is connected to the outlet of the flexible connecting pipe.

[0013] In summary, this utility model has at least one of the following beneficial technical effects: This utility model discloses a dust prevention device for an activated carbon dissolving tank. Through a swirling bucket and dual inlet design, the activated carbon is initially mixed in the swirling water before being injected into the dissolving tank, thus suppressing dust dispersion at the source. An overflow channel prevents solution backflow, ensuring accurate liquid level detection and a safe working environment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the prior art drug dissolving equipment in the background art of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the overall structure of the dustproof device of this utility model.

[0017] Figure 4This is a side view of the dustproof device of this utility model.

[0018] Figure 5 This is a top view of the dustproof device of this utility model.

[0019] Attached reference numerals: 1. Activated carbon silo; 2. Screw conveyor; 3. Pneumatic butterfly valve; 4. Clamp; 5. Flexible connecting pipe; 6. Dissolving tank; 7. Agitator; 8. Ultrasonic level gauge; 9. Dustproof device; 10. Reducing joint; 91. Outer shell; 92. Swirl bucket; 921. Powder inlet; 93. Main water inlet pipe; 94. Swirl bucket water inlet pipe; 941. Main pipe; 942. Secondary pipe; 95. Overflow channel; 96. Mounting flange. Detailed Implementation

[0020] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0021] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0023] Example 1: Reference Figure 2This utility model discloses a dust prevention device for an activated carbon dissolving tank, comprising an activated carbon silo 1, a screw conveyor 2, a pneumatic butterfly valve 3, a clamp 4, a flexible connecting pipe 5, a dissolving tank 6, a stirrer 7, and an ultrasonic level gauge 8. The activated carbon silo 1 is installed on the screw conveyor 2, the pneumatic butterfly valve 3 is installed on the discharge pipe of the screw conveyor 2, the top end of the flexible connecting pipe 5 is connected to the discharge pipe through the clamp 4, the stirrer 7 and the ultrasonic level gauge 8 are installed on the dissolving tank 6, and also includes a dust prevention device 9, the discharge port of the flexible connecting pipe 5 is connected to the dust prevention device 9, and the dust prevention device 9 is installed on the dissolving tank 6.

[0024] Reference Figure 3 The dustproof device 9 includes a housing 91 and a vortex bucket 92. The housing 91 has a cavity that runs vertically through it, and the vortex bucket 92 is installed in the cavity. The top inlet of the housing 91 is connected to the outlet of the flexible connecting pipe 5, and the bottom outlet of the housing 91 is detachably fixed to the dissolving tank 6 and communicates with the inside of the dissolving tank 6. The side wall of the housing 91 is connected to a main water inlet pipe 93 that communicates with the cavity, and the side wall of the vortex bucket 92 is connected to a vortex bucket inlet pipe 94 that communicates with its interior.

[0025] Reference Figure 5 The vortex bucket inlet pipe 94 includes a main pipe 941 and a secondary pipe 942. The outlet end of the main pipe 941 extends through the outer shell 91 and the vortex bucket 92 into the interior of the vortex bucket 92. One end of the secondary pipe 942 is connected to the main pipe 941, and the outlet end of the other end extends through the outer shell 91 and the vortex bucket 92 into the interior of the vortex bucket 92. The outlet ends of the main pipe 941 and the secondary pipe 942 are symmetrically arranged about the central axis of the vortex bucket 92. The outlet ends of the main pipe 941 and the secondary pipe 942 are tangent to the inner wall of the vortex bucket 92.

[0026] Reference Figure 4 The cyclone bucket 92 has a conical structure with a cone angle ranging from 50° to 70°. An overflow channel 95 is formed between the top of the cyclone bucket 92 and the inner wall of the outer shell 91, with a gap ≥ 50mm. Mounting flanges 96 are fixedly connected to the bottom of the outer shell 91 around its perimeter, allowing the outer shell 91 to be detachably fixed to the dissolving tank 6 via these flanges. A powder inlet 921 is located at the top of the cyclone bucket 92, and this inlet 921 is connected to the outlet of the flexible connecting pipe 5.

[0027] The source water is injected into the dissolving tank through the main inlet pipe 93 and the vortex bucket inlet pipe 94. The source water enters the vortex bucket 92 through the outlet of the main pipe 941 and the outlet of the secondary pipe 942, where it rotates and flows. At the same time, activated carbon powder falls in through the powder inlet 921 and undergoes preliminary mixing in the vortex bucket 92. Then, it is injected into the dissolving tank through the outlet at the mounting flange 96. During this process, if the water volume is too large or the activated carbon powder is excessive, the mixture can overflow into the dissolving tank through the overflow channel 95 above the vortex bucket 92, preventing the solution from escaping from the powder inlet 921.

[0028] The implementation principle of this utility model is as follows: This utility model discloses a dust prevention device for an activated carbon dissolving tank. Through a swirling bucket 92 and a dual-inlet design, the activated carbon is initially mixed in the swirling water before being injected into the dissolving tank, thus suppressing dust dispersion at the source. An overflow channel 95 prevents solution backflow, ensuring accurate liquid level detection and a safe working environment.

[0029] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A dust prevention device for an activated carbon dissolving tank, comprising an activated carbon silo (1), a screw conveyor (2), a pneumatic butterfly valve (3), a clamp (4), a flexible connecting pipe (5), a dissolving tank (6), a stirrer (7), and an ultrasonic level gauge (8), wherein the activated carbon silo (1) is installed on the screw conveyor (2), the pneumatic butterfly valve (3) is installed on the discharge pipe of the screw conveyor (2), the top end of the flexible connecting pipe (5) is connected to the discharge pipe through the clamp (4), and the stirrer (7) and the ultrasonic level gauge (8) are installed on the dissolving tank (6), characterized in that, It also includes a dustproof device (9), the outlet of the flexible connecting pipe (5) is connected to the dustproof device (9), and the dustproof device (9) is installed on the dissolving tank (6).

2. The dust prevention device for activated carbon dissolving tank according to claim 1, characterized in that, The dustproof device (9) includes a housing (91) and a vortex bucket (92). The housing (91) has a cavity that runs vertically through it, and the vortex bucket (92) is installed in the cavity. The top inlet of the outer shell (91) is connected to the outlet of the flexible connecting pipe (5), and the bottom outlet of the outer shell (91) is detachably fixed on the dissolving tank (6) and communicates with the inside of the dissolving tank (6). The outer shell (91) has a main water inlet pipe (93) connected to the cavity on its side wall, and the vortex bucket (92) has a vortex bucket water inlet pipe (94) connected to its interior on its side wall.

3. The dust prevention device for an activated carbon dissolving tank according to claim 2, wherein The vortex bucket inlet pipe (94) includes a main pipe (941) and a secondary pipe (942). The outlet end of the main pipe (941) extends through the outer shell (91) and the vortex bucket (92) into the interior of the vortex bucket (92). One end of the secondary pipe (942) is connected to the main pipe (941), and the outlet end of the other end extends through the outer shell (91) and the vortex bucket (92) into the interior of the vortex bucket (92). The outlet ends of the main pipe (941) and the secondary pipe (942) are symmetrically arranged about the central axis of the vortex bucket (92).

4. The dust prevention device for an activated carbon dissolving tank according to claim 3, wherein The outlet of the main pipe (941) and the outlet of the secondary pipe (942) are respectively tangent to the inner wall of the vortex bucket (92).

5. The dust prevention device for an activated carbon dissolving tank according to claim 2, wherein The vortex bucket (92) has a conical structure with a cone angle ranging from 50° to 70°.

6. The dust prevention device for activated carbon dissolving tank according to claim 2, characterized in that, An overflow channel (95) is formed between the top of the vortex bucket (92) and the inner wall of the outer shell (91), and the gap of the overflow channel (95) is ≥50mm.

7. The dust prevention device for an activated carbon dissolving tank according to claim 2, characterized in that, The bottom of the outer shell (91) is fixedly connected with mounting flanges (96), and the outer shell (91) can be detachably fixed to the dissolving tank (6) through the mounting flanges (96).

8. The dust prevention device for activated carbon dissolving tank according to claim 2, characterized in that, The top of the vortex bucket (92) is provided with a powder inlet (921), which is connected to the outlet of the flexible connecting pipe (5).