A slurry mixing device for carbon fiber sizing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]为此,本实用新型提供一种用于碳纤维上浆的浆水混合装置,以解决搅拌方式较为单一,通常仅依靠固定位置的搅拌叶进行搅拌,搅拌范围有限,难以使浆水在罐体内形成全面、均匀的混合,导致上浆剂与水混合不充分,混合效率低下,现有的给料方式多为定点给料,上浆剂在注入罐体后集中于某一区域,进一步加剧了混合不均匀的问题,使得部分区域上浆剂浓度过高,而部分区域浓度过低,无法满足碳纤维上浆对浆水均匀性的要求的问题
通过第一电机带动转动杆转动,使第一搅拌叶、第二搅拌叶和连接杆同步转动,实现对罐体内浆水的初步搅拌,同时,第二电机驱动螺纹杆转动,带动滑动块移动,进而使连接杆和第三搅拌叶在转动的同时进行水平移动,扩大了搅拌范围,形成了多维度的搅拌模式,能够更充分地混合浆水,大大提高了混合效率,有效解决了传统装置搅拌范围有限、混合不充分的问题;
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Figure CN224628811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon fiber production technology, specifically to a slurry mixing device for carbon fiber sizing. Background Technology
[0002] In the field of carbon fiber production technology, carbon fiber sizing is one of the key steps. The sizing process can significantly improve the surface properties of carbon fiber, enhance the interfacial bonding force between it and the resin matrix, and thus improve the overall mechanical properties of composite materials, such as tensile strength, flexural strength and interlaminar shear strength.
[0003] Existing mixing methods are relatively simple, usually relying solely on fixed-position stirring blades for mixing. This limits the mixing range and makes it difficult to achieve a comprehensive and uniform mixture of slurry within the tank. Consequently, the sizing agent and water are not fully mixed, resulting in low mixing efficiency. Existing feeding methods are mostly point-to-point feeding, causing the sizing agent to concentrate in a certain area after being injected into the tank, further exacerbating the problem of uneven mixing. This results in some areas having excessively high sizing agent concentrations while others have excessively low concentrations, failing to meet the uniformity requirements of carbon fiber sizing. Utility Model Content
[0004] To address this issue, this invention provides a slurry mixing device for carbon fiber sizing, which solves the problem of relatively simple stirring methods. Typically, stirring is carried out using only fixed-position stirring blades, resulting in a limited stirring range and difficulty in achieving a comprehensive and uniform mixture of slurry and water within the tank. This leads to insufficient mixing of the sizing agent and water, resulting in low mixing efficiency. Existing feeding methods are mostly fixed-point feeding, where the sizing agent is concentrated in a certain area after being injected into the tank, further exacerbating the problem of uneven mixing. This results in some areas having excessively high sizing agent concentrations while others have excessively low concentrations, failing to meet the uniformity requirements of carbon fiber sizing.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a slurry mixing device for carbon fiber sizing, comprising a tank, wherein a mixing mechanism is provided inside the tank; The mixing mechanism includes a first motor, which is fixedly mounted at the bottom of the tank. A rotating rod is fixedly connected to the output end of the first motor. The rotating rod extends into the tank and is connected to the tank via a bearing. Multiple second stirring blades are fixedly connected to the outside of the rotating rod. Multiple first stirring blades are also fixedly connected to the outside of the rotating rod. A connecting shell is fixedly connected to one end of the rotating rod. A round tube is fixedly mounted on the top of the connecting shell. The round tube passes through the top of the tank and is connected to the tank via a bearing. A threaded rod is connected to the inside of the connecting shell via a bearing. A second bevel gear is fixedly fitted on the outside of the threaded rod. The threads on both sides of the threaded rod have opposite directions. Sliding blocks are threaded on both sides of the threaded rod. A connecting rod is fixedly mounted at the bottom of the sliding blocks. Multiple third stirring blades are fixedly mounted on one side of the connecting rod.
[0006] Preferably, a circular plate is fixedly provided at the top of the circular tube, a second motor is fixedly connected to the output end of the circular plate, a transmission shaft is fixedly connected to the output end of the second motor, the transmission shaft passes through the connecting shell and is connected to the connecting shell through a bearing, a first bevel gear is fixedly connected to one end of the transmission shaft, and the first bevel gear meshes with the second bevel gear.
[0007] Preferably, the mixing mechanism includes a feeding assembly, which includes a material shell fixedly disposed inside the tank. A feeding pipe is connected to one side of the material shell, and a rotating plate is connected to the bottom of the material shell through a sealed bearing. Two conveying pipes are fixedly connected to one side of the rotating plate, and one end of each of the two conveying pipes is fixedly connected to a connecting rod. A material cavity is opened inside the connecting rod, and the conveying pipes communicate with the material cavity. A feeding head is fixedly connected to one side of the connecting rod.
[0008] Preferably, a plurality of fixing rods are fixed between the rotating plate and the connecting shell.
[0009] Preferably, a sliding rod is fixedly provided on both sides of the rotating rod, and a sliding sleeve is sleeved on the outside of the sliding rod. The sliding sleeve slides outside the sliding rod, and multiple pulleys are connected inside the sliding sleeve through bearings. The pulleys are in contact with the sliding rod, and the sliding sleeve is fixedly connected to the connecting rod.
[0010] Preferably, a heating sleeve is fixedly fitted on the outside of the tank.
[0011] Preferably, a feed pipe is fixedly provided on the top of the tank.
[0012] Preferably, a discharge pipe is fixedly provided at the bottom of the tank.
[0013] Preferably, the bottom of the tank is fixedly provided with multiple support columns.
[0014] The present invention has the following advantages: The first motor drives the rotating rod to rotate, causing the first stirring blade, the second stirring blade, and the connecting rod to rotate synchronously, thus achieving initial stirring of the slurry in the tank. At the same time, the second motor drives the threaded rod to rotate, causing the sliding block to move, which in turn causes the connecting rod and the third stirring blade to move horizontally while rotating, expanding the stirring range and forming a multi-dimensional stirring mode. This allows for more thorough mixing of the slurry, greatly improving the mixing efficiency and effectively solving the problems of limited stirring range and insufficient mixing in traditional devices. The design of the feeding assembly allows the sizing agent to enter the material shell through the feeding pipe, and then be fed through the conveying pipe, material chamber and feeding head. With the rotation of the connecting rod, the sizing agent is fed in a rotary manner. This feeding method allows the sizing agent to be injected into the tank at multiple points, avoiding the problem of excessively high local concentration caused by fixed-point feeding. It allows the sizing agent to be distributed more evenly in the water, further improving the mixing uniformity of the slurry and providing a stable slurry for carbon fiber sizing. Attached Figure Description
[0015] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0016] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0017] Figure 1 A schematic diagram of the overall structure of this utility model; Figure 2 A cross-sectional view of the overall structure provided for this utility model; Figure 3 A perspective view of the hybrid mechanism provided by this utility model; Figure 4 Provided by this utility model Figure 2 Enlarged view of the structure of section A in the middle; Figure 5 Provided by this utility model Figure 2 Enlarged view of the structure of section B in the middle; Figure 6 Provided by this utility model Figure 2 Enlarged view of the structure of section C.
[0018] In the diagram: 1. Tank body; 2. Heating jacket; 3. First motor; 4. Discharge pipe; 5. Support column; 6. Feed pipe; 7. Circular plate; 8. Second motor; 9. Feeding pipe; 10. Rotating rod; 11. First stirring blade; 12. Second stirring blade; 13. Connecting rod; 14. Third stirring blade; 15. Sliding rod; 16. Connecting shell; 17. Conveying pipe; 18. Feeding head; 19. Circular tube; 20. Material shell; 21. Sliding sleeve; 22. Drive shaft; 23. Rotating plate; 24. Threaded rod; 25. First bevel gear; 26. Second bevel gear; 27. Sliding block; 28. Material cavity; 29. Pulley; 30. Fixed rod. Detailed Implementation
[0019] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] See attached document Figure 1 -Appendix Figure 6 The present invention provides a slurry mixing device for carbon fiber sizing, comprising a tank 1, wherein a mixing mechanism is provided inside the tank 1; The mixing mechanism includes a first motor 3, which is fixedly mounted at the bottom of the tank 1. A rotating rod 10 is fixedly connected to the output end of the first motor 3. The rotating rod 10 extends into the tank 1 and is connected to the tank 1 via a bearing. Multiple second stirring blades 12 are fixedly connected to the outside of the rotating rod 10, and multiple first stirring blades 11 are also fixedly connected to the outside of the rotating rod 10. A connecting shell 16 is fixedly connected to one end of the rotating rod 10. A round tube 19 is fixedly mounted on the top of the connecting shell 16. The round tube 19 penetrates the top of the tank 1 and is connected to the tank 1 via a bearing. A threaded rod 24 is connected to the inside of the connecting shell 16 via a bearing. A second bevel gear 26 is fixedly sleeved. The threads on both sides of the threaded rod 24 have opposite directions. Sliding blocks 27 are threadedly sleeved on both sides of the threaded rod 24. A connecting rod 13 is fixedly mounted at the bottom of the sliding block 27. Multiple third stirring blades 14 are fixedly mounted on one side of the connecting rod 13. A circular plate 7 is fixedly mounted at the top of the circular tube 19. A second motor 8 is fixedly connected to the output end of the circular plate 7. A drive shaft 22 is fixedly connected to the output end of the second motor 8. The drive shaft 22 passes through the connecting shell 16 and is connected to the connecting shell 16 through a bearing. A first bevel gear 25 is fixedly connected to one end of the drive shaft 22. The first bevel gear 25 meshes with the second bevel gear 26. In this embodiment, the first motor 3 is started, and the first motor 3 controls the rotating rod 10 to rotate. The rotating rod 10 drives the first stirring blade 11, the second stirring blade 12 and the sliding rod 15 to rotate. The rotating rod 10 drives the connecting shell 16 to rotate. The connecting shell 16 drives the sliding block 27 to rotate. The sliding block 27 drives the connecting rod 13 to rotate. The connecting rod 13 drives the third stirring blade 14 to rotate. The first stirring blade 11, the second stirring blade 12, the connecting rod 13 and the third stirring blade 14 stir the slurry inside the tank 1. During the stirring process, the second motor 8 can be started. The second motor 8 controls the transmission shaft 22 to rotate. The transmission shaft 22 drives the first bevel gear 25 to rotate. The first bevel gear 25 drives the second bevel gear 26 to rotate. The second bevel gear 26 drives the threaded rod 24 to rotate. The threaded rod 24 drives the sliding block 27 to move. The sliding block 27 drives the connecting rod 13 to move. The connecting rod 13 drives the third stirring blade 14 to move, thereby controlling the stirring position of the third stirring blade 14 and improving the mixing efficiency. To achieve the feeding purpose, this device adopts the following technical solution: The mixing mechanism includes a feeding assembly, which includes a material shell 20. The material shell 20 is fixedly installed inside the tank body 1. A feeding pipe 9 is connected to one side of the material shell 20. A rotating plate 23 is connected to the bottom of the material shell 20 through a sealed bearing. Two conveying pipes 17 are fixedly connected to one side of the rotating plate 23. One end of the two conveying pipes 17 is fixedly connected to a connecting rod 13. A material cavity 28 is opened inside the connecting rod 13. The conveying pipes 17 are connected to the material cavity 28. A feeding head 18 is fixedly connected to one side of the connecting rod 13. Multiple fixing rods 30 are fixedly installed between the rotating plate 23 and the connecting shell 16. The feeding pipe 9 injects the sizing agent into the material shell 20. The sizing agent enters the material cavity 28 through the conveying pipe 17 and is fed through the feeding head 18. While the feeding head 18 rotates, it continuously feeds the sizing agent. The sizing agent falls at different points, thereby improving the mixing efficiency of the sizing agent and water. To achieve the supporting purpose, the device adopts the following technical solution: sliding rods 15 are fixedly provided on both sides of the rotating rod 10, and sliding sleeves 21 are sleeved on the outside of the sliding rods 15. The sliding sleeves 21 slide outside the sliding rods 15. Multiple pulleys 29 are connected inside the sliding sleeves 21 through bearings. The pulleys 29 are in contact with the sliding rods 15. The sliding sleeves 21 are fixedly connected to the connecting rod 13. By sliding the sliding sleeves 21 outside the sliding rods 15 and the pulleys 29 inside the sliding sleeves 21 rolling on the sliding rods 15, the connecting rod 13 is supported. In order to achieve the purpose of heating, the device adopts the following technical solution: a heating sleeve 2 is fixedly sleeved on the outside of the tank body 1, and the heating sleeve 2 can heat the slurry. In order to achieve the purpose of feeding and discharging materials, the device adopts the following technical solution: the top of the tank 1 is fixedly provided with a feed pipe 6, the bottom of the tank 1 is fixedly provided with a discharge pipe 4, and valves are installed on the discharge pipe 4 and the feed pipe 6 for control. Water is injected through the feed pipe 6 and the slurry is discharged through the discharge pipe 4 for carbon fiber sizing. To achieve the purpose of support, the device adopts the following technical solution: multiple support columns 5 are fixedly provided at the bottom of the tank 1, and the support columns 5 provide stable support for the tank 1.
[0021] The usage process of this utility model is as follows: When using this utility model, water is injected through the feed pipe 6, and sizing agent is conveyed through the feed pipe 9. The first motor 3 is started, and the first motor 3 controls the rotating rod 10 to rotate. The rotating rod 10 drives the first stirring blade 11, the second stirring blade 12, and the sliding rod 15 to rotate. The rotating rod 10 drives the connecting shell 16 to rotate, the connecting shell 16 drives the sliding block 27 to rotate, the sliding block 27 drives the connecting rod 13 to rotate, and the connecting rod 13 drives the third stirring blade 14 to rotate. The first stirring blade 11, the second stirring blade 12, the connecting rod 13, and the third stirring blade 14 agitate the slurry inside the tank 1, improving the mixing efficiency. During the agitation process, the feed pipe 9 injects the sizing agent. Shell 20, the sizing agent enters the material chamber 28 through the conveying pipe 17 and is fed through the feeding head 18. While the feeding head 18 rotates, the sizing agent is continuously fed. The sizing agent falls at different points, thereby improving the mixing efficiency of the sizing agent and water. During the stirring process, the second motor 8 can be started. The second motor 8 controls the rotation of the transmission shaft 22. The transmission shaft 22 drives the first bevel gear 25 to rotate. The first bevel gear 25 drives the second bevel gear 26 to rotate. The second bevel gear 26 drives the threaded rod 24 to rotate. The threaded rod 24 drives the sliding block 27 to move. The sliding block 27 drives the connecting rod 13 to move. The connecting rod 13 drives the third stirring blade 14 to move, thereby controlling the stirring position of the third stirring blade 14 and improving the mixing efficiency.
[0022] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.
Claims
1. A sizing water mixing device for carbon fiber sizing, comprising a tank body (1), characterized in that: The tank (1) is equipped with a mixing mechanism inside; The mixing mechanism includes a first motor (3), which is fixedly mounted at the bottom of the tank (1). A rotating rod (10) is fixedly connected to the output end of the first motor (3). The rotating rod (10) extends into the tank (1) and is connected to the tank (1) via a bearing. Multiple second stirring blades (12) are fixedly connected to the outside of the rotating rod (10). Multiple first stirring blades (11) are fixedly connected to the outside of the rotating rod (10). A connecting shell (16) is fixedly connected to one end of the rotating rod (10). The top of the connecting shell (16) is fixedly equipped with... There is a round tube (19), which passes through the top of the tank (1) and is connected to the tank (1) by a bearing. A threaded rod (24) is connected inside the connecting shell (16) by a bearing. A second bevel gear (26) is fixedly sleeved on the outside of the threaded rod (24). The threads on both sides of the threaded rod (24) have opposite directions. Sliding blocks (27) are sleeved on both sides of the threaded rod (24) by threads. A connecting rod (13) is fixedly installed at the bottom of the sliding block (27). Multiple third stirring blades (14) are fixedly installed on one side of the connecting rod (13).
2. The slurry mixing device for carbon fiber sizing according to claim 1, characterized in that: A circular plate (7) is fixedly provided on the top of the circular tube (19). A second motor (8) is fixedly connected to the output end of the circular plate (7). A transmission shaft (22) is fixedly connected to the output end of the second motor (8). The transmission shaft (22) passes through the connecting shell (16) and is connected to the connecting shell (16) by a bearing. A first bevel gear (25) is fixedly connected to one end of the transmission shaft (22). The first bevel gear (25) meshes with the second bevel gear (26).
3. A sizing water mixing device for sizing carbon fibers according to claim 1, characterized in that: The mixing mechanism includes a feeding assembly, which includes a shell (20) fixedly disposed inside the tank (1). A feeding pipe (9) is connected to one side of the shell (20). A rotating plate (23) is connected to the bottom of the shell (20) through a sealed bearing. Two conveying pipes (17) are fixedly connected to one side of the rotating plate (23). One end of the two conveying pipes (17) is fixedly connected to a connecting rod (13). A material cavity (28) is opened inside the connecting rod (13). The conveying pipes (17) are connected to the material cavity (28). A feeding head (18) is fixedly connected to one side of the connecting rod (13).
4. A sizing water mixing device for sizing carbon fibers according to claim 3, characterized in that: Multiple fixing rods (30) are fixed between the rotating plate (23) and the connecting shell (16).
5. A sizing water mixing device for sizing carbon fibers according to claim 1, characterized in that: Both sides of the rotating rod (10) are fixedly provided with sliding rods (15). A sliding sleeve (21) is sleeved on the outside of the sliding rod (15). The sliding sleeve (21) slides outside the sliding rod (15). Multiple pulleys (29) are connected inside the sliding sleeve (21) through bearings. The pulleys (29) are in contact with the sliding rod (15). The sliding sleeve (21) is fixedly connected to the connecting rod (13).
6. A sizing water mixing device for sizing carbon fibers according to claim 1, characterized in that: The tank body (1) is fixedly fitted with a heating sleeve (2).
7. The slurry mixing device for carbon fiber sizing according to claim 1, characterized in that: The top of the tank (1) is fixedly equipped with a feed pipe (6).
8. The sizing water mixing device for sizing carbon fibers according to claim 1, wherein: The bottom of the tank (1) is fixedly provided with a discharge pipe (4).
9. The sizing water mixing device for sizing carbon fibers according to claim 1, characterized in that: The bottom of the tank body (1) is fixedly provided with a plurality of supporting columns (5).