A homogenization device for bio-water-soluble fertilizer rich in humic acid

Abstract

This application relates to the technical field of supporting equipment for biological water-soluble fertilizers, specifically a homogenizing device for biological water-soluble fertilizers rich in humic acid, comprising: a carrying tank, a connecting horizontal pipe, an end cap, a drive motor, a connecting block, a rotating shaft, a spiral vane, a conical hopper, a liquid guide pipe A, an upper cover, a drive shaft, a stirring frame, a driven disc, a stirring motor, a drive disc, a transmission belt, a liquid guide pipe B, and a solenoid valve. The connecting horizontal pipe is fixedly connected to one side of the middle position of the carrying tank, and the connecting horizontal pipe is tangent to the edge of the carrying tank. One end of the connecting horizontal pipe is connected to the interior of the carrying tank, and the other end of the connecting horizontal pipe is fitted with an end cap. The drive motor is fixedly connected to the outer surface of the end cap, and the connecting block is fixedly connected to the inner wall of the carrying tank. This application has the advantages of high solution mixing uniformity, fast mixing speed, and the ability to achieve rapid dissolution in large-scale applications.

Description

Technical Field

[0001] This application relates to the technical field of supporting production equipment for biological water-soluble fertilizers, and in particular to a homogenization device for biological water-soluble fertilizers rich in humic acid. Background Technology

[0002] Water-soluble fertilizers are a type of fertilizer that can dissolve fully in water, allowing their fertility to reach the roots of plants through existing irrigation methods. Existing humic acid-containing bio-water-soluble fertilizers also have the effects of regulating plant growth characteristics, enhancing leaf disease resistance, strengthening photosynthesis, and improving soil structure, thus gaining increasing acceptance among users. In the production and use of humic acid water-soluble fertilizers, concentrated fertilizer granules need to be dissolved to ensure uniform dispersion in the diluted solution. Current preparation and dissolution processes often involve directly placing humic acid raw materials or fertilizer granules into a container or a mixing tank with only stirring function, using manual or mechanical agitation to dissolve them. However, in large-scale applications, the existing dissolution methods result in rushed stirring times and insufficient waiting time, leading to slow overall dissolution speed, poor homogenization, and a higher fertilizer accumulation at the bottom of the container compared to the lower fertilizer content in the upper liquid layer. This results in varying fertility levels received by crops after irrigation, thus affecting the normal effectiveness of humic acid fertilizers in actual use. To address these issues, the technical solution proposed in this application is presented. Summary of the Invention

[0003] To address the shortcomings of existing technologies, the purpose of this application is to provide a homogenization device for humic acid-rich biological water-soluble fertilizers that offers high solution mixing uniformity, fast mixing speed, and the ability to achieve rapid dissolution in large-scale applications.

[0004] The above-mentioned objective of this application is achieved through the following technical solution: A homogenizing device for a humic acid-rich bio-water-soluble fertilizer includes: a carrying tank, a connecting horizontal pipe, an end cap, a drive motor, a connecting block, a rotating shaft, a spiral vane, a conical hopper, a liquid guide pipe A, a top cover, a drive shaft, a stirring frame, a driven disc, a stirring motor, a drive disc, a transmission belt, a liquid guide pipe B, and a solenoid valve. The connecting horizontal pipe is fixedly connected to one side of the carrying tank at its center, tangent to the edge of the carrying tank. One end of the connecting horizontal pipe is connected to the interior of the carrying tank, and the other end is fitted with an end cap. The drive motor is fixedly connected to the outer surface of the end cap. The connecting block is fixedly connected to the inner wall of the carrying tank. One end of the rotating shaft is rotatably connected to the connecting block, and the other end of the rotating shaft is fixedly connected to the end of the drive motor's output shaft. The spiral vane is fixedly connected to a component located inside the connecting horizontal pipe. On the rotating shaft surface, the conical hopper is fixedly connected to the middle position of the lower end of the carrying tank. The inlet end of the liquid guide pipe A is connected through to the lower end of the conical hopper. The outlet end of the liquid guide pipe A is connected through to the end of the connecting horizontal pipe near the drive motor. The upper cover is fitted and connected to the upper end of the carrying tank. The drive shaft is vertically rotatably connected to the middle position of the upper cover and extends into the inside of the carrying tank. The stirring rack is fixedly connected to the drive shaft located inside the carrying tank. The driven disc is fixedly connected to the upper end of the drive shaft. The stirring motor is fixedly connected to one side of the upper cover. The drive disc is fixedly connected to the end of the output shaft of the stirring motor. The two ends of the transmission belt are respectively connected to the driven disc and the drive disc. One end of the liquid guide pipe B is connected through to the inlet end of the liquid guide pipe A. The solenoid valve is connected to the end of the liquid guide pipe B near the liquid guide pipe A.

[0005] Optionally, it also includes a level tube and a connecting seat. The level tube is L-shaped. The lower end of the level tube is connected to the side of the support tank near the lower end. The upper end of the level tube is higher than the upper end of the support tank. The connecting seat is fixedly connected to one side surface of the upper end of the support tank. The end of the connecting seat is fixedly connected to the level tube.

[0006] Optionally, it also includes a support base and support legs, wherein the support base is connected to the lower end of the bearing bucket, and the support legs are fixedly connected to the lower surface of the support base in a ring array.

[0007] Optionally, it also includes a feed hopper, which is fixedly connected to the upper surface of one side of the cover.

[0008] Optionally, it also includes an exhaust pipe, which is connected through to the surface of one side of the top cover.

[0009] Optionally, it also includes a liquid filling tube, the output end of which is connected through to one side of the top cover.

[0010] Optionally, it also includes scale lines, which are equidistantly arranged on the surface of the liquid level tube.

[0011] Optionally, a control switch is also included. The control switch is fixedly connected to the surface of one side of the carrying tank. The input terminal of the control switch is electrically connected to the output terminal of an external power supply, and the output terminal of the control switch is electrically connected to the input terminals of the drive motor, the stirring motor, and the solenoid valve, respectively.

[0012] This humic acid-rich bio-water-soluble fertilizer homogenization device, through its modular structure, can achieve thorough mixing of the solution inside the carrying tank. During use, it can lift the liquid at the bottom and then inject it into the middle of the carrying tank through a connecting horizontal pipe, thereby lifting the sediment. Combined with the stirring frame, it can achieve rapid mixing of the internal liquid. This humic acid-rich bio-water-soluble fertilizer homogenization device can maintain the uniformity of the liquid in the holding tank regardless of whether it is dissolved or not, effectively avoiding uneven fertilizer concentration between the upper and lower layers when taking the liquid due to uneven mixing, and better exerting the effect of humic acid fertilizers. This bio-water-soluble fertilizer homogenizing device, rich in humic acid, is relatively simple to operate and can meet the fertilization needs at a fast pace. It avoids fertilizer accumulation at the bottom of the container, has a good homogenization effect, and has good application prospects. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a partial cross-sectional structure provided in an embodiment of this application; Figure 2 This is a schematic diagram of the overall structure provided in the embodiments of this application; Figure 3 This is a schematic diagram of the cross-sectional structure of some components provided in the embodiments of this application.

[0014] Reference numerals in the attached diagram: 1. Carrying tank; 2. Connecting horizontal pipe; 3. End cap; 4. Drive motor; 5. Connecting block; 6. Rotating shaft; 7. Spiral blade; 8. Conical hopper; 9. Liquid guide pipe A; 10. Top cover; 11. Drive shaft; 12. Stirring frame; 13. Driven disc; 14. Stirring motor; 15. Drive disc; 16. Transmission belt; 17. Liquid guide pipe B; 18. Solenoid valve; 19. Liquid level pipe; 20. Connecting seat; 21. Support base; 22. Support leg; 23. Feed hopper; 24. Exhaust pipe; 25. Liquid addition pipe; 26. Scale line; 27. Control switch. Detailed Implementation

[0015] The present application will be further described in detail below with reference to the accompanying drawings.

[0016] To better understand the technical solutions presented in the embodiments of this application, the working principle of the existing humic acid-rich bio-water-soluble fertilizer homogenization device will first be introduced.

[0017] Existing humic acid-rich bio-water-soluble fertilizers are simply mixed with the liquid in a specific ratio and then stirred during the homogenization process. While it's assumed that water-soluble fertilizers dissolve completely in water and can be used with minimal stirring, the addition of humic acid slows down the dissolution rate. Furthermore, even after dissolution, the density at the bottom of the container is higher than at the top. Simple, brief stirring cannot ensure thorough mixing of fertilizer molecules, leading to uneven application, especially noticeable in large-scale applications. Therefore, the existing simple stirring method needs improvement to enhance fertilizer homogenization.

[0018] Please see Figures 1 to 3 This application discloses a homogenizing device for a humic acid-rich bio-water-soluble fertilizer, comprising: a carrying tank 1, a connecting horizontal pipe 2, an end cap 3, a drive motor 4, a connecting block 5, a rotating shaft 6, a spiral blade 7, a conical hopper 8, a liquid guide pipe A9, an upper cover 10, a drive shaft 11, a stirring frame 12, a driven disc 13, a stirring motor 14, a drive disc 15, a transmission belt 16, a liquid guide pipe B17, and a solenoid valve 18. The connecting horizontal pipe 2 is fixedly connected to one side of the middle position of the carrying tank 1, and is tangent to the edge of the carrying tank 1. One end of the connecting horizontal pipe 2 is connected to the interior of the carrying tank 1, and the other end of the connecting horizontal pipe 2 is fitted with the end cap 3. The drive motor 4 is fixedly connected to the outer surface of the end cap 3. The connecting block 5 is fixedly connected to the inner wall of the carrying tank 1. One end of the rotating shaft 6 is rotatably connected to the connecting block 5, and the other end of the rotating shaft 6 is fixedly connected to the end of the output shaft of the drive motor 4. The spiral blade 7 is fixedly connected to the connecting horizontal pipe 6. On the surface of the rotating shaft 6 inside the horizontal tube 2, the conical bucket 8 is fixedly connected to the middle position of the lower end of the bearing tank 1. The inlet end of the liquid guide tube A9 is connected to the lower end of the conical bucket 8, and the outlet end of the liquid guide tube A9 is connected to the end of the connecting horizontal tube 2 near the drive motor 4. The upper cover 10 is fitted and connected to the upper end of the bearing tank 1. The drive shaft 11 is vertically rotatably connected to the middle position of the upper cover 10 and extends into the inside of the bearing tank 1. The stirring rack 12 is fixedly connected to the drive shaft 11 located inside the bearing tank 1. The driven disc 13 is fixedly connected to the upper end of the drive shaft 11. The stirring motor 14 is fixedly connected to one side of the upper cover 10. The drive disc 15 is fixedly connected to the end of the output shaft of the stirring motor 14. The two ends of the transmission belt 16 are respectively connected to the driven disc 13 and the drive disc 15. One end of the liquid guide tube B17 is connected to the inlet end of the liquid guide tube A9. The solenoid valve 18 is connected to the end of the liquid guide tube B17 near the liquid guide tube A9.

[0019] Specifically, the supporting tank 1 provides a certain volume of space for holding fertilizer and liquid, and also serves for the installation and connection of components. The connecting horizontal pipe 2 provides a flow direction tangential to the supporting tank 1, facilitating the subsequent introduction of liquid from the middle, causing the liquid to rotate within the container, which aids in subsequent mixing. The end cap 3 connects to the drive motor 4, which in turn drives the rotating shaft 6 to rotate via the output shaft. The connecting block 5 connects to the end of the rotating shaft 6, ensuring its stability. When the rotating shaft 6 rotates, it drives the spiral vane 7 to rotate, generating thrust that draws out the liquid or the mixture of liquid and fertilizer particles at the bottom of the supporting tank 1, allowing it to be rapidly sprayed into the middle of the supporting tank 1. At this time, the internal components of the supporting tank 1 will also rotate under the push. The conical hopper 8 guides particles or high-concentration liquids that tend to sink during rotation, directing them through the liquid guide pipe A9. The upper cover 10 is installed in the connecting horizontal pipe 2 to seal the upper end of the carrying tank 1. When the drive shaft 11 rotates, it can drive the stirring frame 12 at the lower end to stir the solution. When the stirring frame 12 rotates in the forward or reverse direction, it can be in the same or opposite direction as the liquid sprayed from the connecting horizontal pipe 2, which greatly improves the internal turbulence and realizes the function of accelerating particle sedimentation and rapid dissolution. Compared with the existing rotary stirring equipment, the liquid in the upper and lower layers of the carrying tank 1 is uniform regardless of whether the dissolution is complete, ensuring that the fertility of the liquid is the same. The stirring motor 14 can convert electrical energy into mechanical energy, which drives the transmission belt 16 through the drive disc 15, which in turn drives the driven disc 13 to rotate, which in turn drives the drive shaft 11 to rotate in the forward or reverse direction. The liquid guide pipe B17 can discharge the liquid after mixing. The solenoid valve 18 can realize automatic opening and closing, which facilitates the liquid collection operation.

[0020] Please see Figure 2 As another specific embodiment provided in the application, it also includes a liquid level tube 19 and a connecting seat 20. The liquid level tube 19 is L-shaped in appearance. The lower end of the liquid level tube 19 is connected to the side of the support tank 1 near the lower end. The upper end of the liquid level tube 19 is higher than the upper end of the support tank 1. The connecting seat 20 is fixedly connected to one side surface of the upper end of the support tank 1. The end of the connecting seat 20 is fixedly connected to the liquid level tube 19.

[0021] Specifically, the liquid level tube 19 allows people to observe the liquid level inside the carrying tank 1 more intuitively, improving convenience. The connecting seat 20 supports the liquid level tube 19, thereby ensuring its stability.

[0022] Please see Figure 1 As another specific embodiment provided in the application, it also includes a support base 21 and support legs 22. The support base 21 is connected to the lower end of the bearing bucket 1, and the support legs 22 are fixedly connected to the lower surface of the support base 21 in a ring array.

[0023] Specifically, the support base 21 can connect to the lower end of the carrying bucket 1, and then the support leg 22 can stably connect it at a certain height, which is convenient for operation.

[0024] Please see Figure 2 As another specific embodiment provided in the application, it also includes a feed hopper 23, which is fixedly connected to the upper surface of one side of the upper cover 10.

[0025] Specifically, the feed hopper 23 facilitates the rapid introduction of solid or liquid raw materials, increases the discharge speed, and helps to improve the homogenization speed.

[0026] Please see Figure 1 As another specific embodiment provided in the application, it also includes an exhaust pipe 24, which is connected through to the surface of one side of the upper cover 10.

[0027] Specifically, the exhaust pipe 24 can quickly expel the gas inside the bearing tank 1 during feeding, preventing the internal pressure from rising and ensuring smooth feeding.

[0028] Please see Figure 2 As another specific embodiment provided in the application, it also includes a liquid filling pipe 25, the output end of which is connected through to one side of the upper cover 10.

[0029] Specifically, the liquid filling tube 25 can be connected to a water source to enable timely liquid replenishment and other operations, which meets the actual needs of real-world scenarios.

[0030] Please see Figure 2 As another specific embodiment provided in the application, it also includes scale lines 26, which are equidistantly arranged on the surface of the liquid level tube 19.

[0031] Specifically, the setting of scale line 26 enables the liquid level height of liquid level tube 19 to be obtained quickly, improving convenience.

[0032] Please see Figure 1 As another specific embodiment provided in the application, it also includes a control switch 27, which is fixedly connected to the surface of one side of the carrying tank 1. The input terminal of the control switch 27 is electrically connected to the output terminal of an external power supply, and the output terminal of the control switch 27 is electrically connected to the input terminals of the drive motor 4, the stirring motor 14 and the solenoid valve 18 respectively.

[0033] Specifically, the setting of control switch 27 enables the automatic control of the stirring and homogenization process, reduces manual labor, controls the drainage process, and can also be replaced by a microcontroller to achieve a higher degree of automation.

[0034] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A humic acid-rich bio-water-soluble fertilizer homogenizing device, characterized by, include: The container consists of a carrying tank (1), a connecting horizontal pipe (2), an end cap (3), a drive motor (4), a connecting block (5), a rotating shaft (6), a spiral blade (7), a conical hopper (8), a liquid guide pipe A (9), an upper cover (10), a drive shaft (11), a stirring rack (12), a driven disc (13), a stirring motor (14), a drive disc (15), a transmission belt (16), a liquid guide pipe B (17), and a solenoid valve (18). The connecting horizontal pipe (2) is fixedly connected to one side of the carrying tank (1) at the middle position. The connecting horizontal pipe (2) is positioned relative to the edge of the carrying tank (1). The connecting horizontal tube (2) is connected to the inside of the bearing bucket (1) at one end, and the other end of the connecting horizontal tube (2) is connected to an end cap (3). The drive motor (4) is fixedly connected to the surface outside the end cap (3). The connecting block (5) is fixedly connected to the inner wall of the bearing bucket (1). One end of the rotating shaft (6) is rotatably connected to the connecting block (5). The other end of the rotating shaft (6) is fixedly connected to the end of the output shaft of the drive motor (4). The spiral pawl (7) is fixedly connected to the surface of the rotating shaft (6) located inside the connecting horizontal tube (2). The conical hopper (8) is fixedly connected to the middle position of the lower end of the support tank (1). The inlet end of the liquid guide pipe A (9) is connected to the lower end of the conical hopper (8). The outlet end of the liquid guide pipe A (9) is connected to the end of the connecting horizontal pipe (2) near the drive motor (4). The upper cover (10) is fitted and connected to the upper end of the support tank (1). The drive shaft (11) is vertically rotatably connected to the middle position of the upper cover (10). The drive shaft (11) extends into the inside of the support tank (1). The stirring rack (12) is fixedly connected to the inside of the support tank (1). On the drive shaft (11), the driven disk (13) is fixedly connected to the upper end of the drive shaft (11), the stirring motor (14) is fixedly connected to one side of the upper cover (10), the driving disk (15) is fixedly connected to the end of the output shaft of the stirring motor (14), the two ends of the transmission belt (16) are respectively connected to the driven disk (13) and the driving disk (15), one end of the liquid guide pipe B (17) is connected to the inlet end of the liquid guide pipe A (9), and the solenoid valve (18) is connected to the end of the liquid guide pipe B (17) near the liquid guide pipe A (9).

2. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 1, characterized in that: It also includes a liquid level tube (19) and a connecting seat (20). The liquid level tube (19) is L-shaped. The lower end of the liquid level tube (19) is connected to the side of the support tank (1) near the lower end. The upper end of the liquid level tube (19) is higher than the upper end of the support tank (1). The connecting seat (20) is fixedly connected to one side surface of the upper end of the support tank (1). The end of the connecting seat (20) is fixedly connected to the liquid level tube (19).

3. The homogenizing device for a humic acid-rich bio-water-soluble fertilizer according to claim 1, characterized in that: It also includes a support base (21) and support legs (22). The support base (21) is connected to the lower end of the bearing bucket (1), and the support legs (22) are fixedly connected to the lower surface of the support base (21) in a ring array.

4. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 1, characterized in that: It also includes a feed hopper (23), which is fixedly connected to the upper surface of one side of the cover (10).

5. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 1, characterized in that: It also includes an exhaust pipe (24), which is connected through to the surface of one side of the cover (10).

6. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 1, characterized in that: It also includes a liquid filling tube (25), the output end of which is connected through to one side of the upper cover (10).

7. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 2, characterized in that: It also includes scale lines (26), which are equidistantly arranged on the surface of the level tube (19).

8. The humic acid-rich bio-water-soluble fertilizer homogenizing device according to claim 1, characterized in that: It also includes a control switch (27), which is fixedly connected to the surface of one side of the carrying tank (1). The input end of the control switch (27) is electrically connected to the output end of an external power supply, and the output end of the control switch (27) is electrically connected to the input ends of the drive motor (4), the stirring motor (14), and the solenoid valve (18).

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