A dispersion device for surfactant production

Abstract

This utility model discloses a dispersion device for surfactant production, relating to the field of surfactant production technology. The utility model includes a worktable, and further includes: a fixing part disposed on the worktable; a lifting part disposed on the top of the worktable; the fixing part includes a fixing component disposed on the top of the worktable; and a driving component mounted on the fixing component; the fixing component includes a rectangular plate fixedly connected to the top of the worktable, and a rotating shaft rotatably connected to the front of the rectangular plate. This utility model, by setting up a fixing part, solves the problem that the method of fixing surfactants is too simplistic, relying solely on spring force for fixation. This design leads to the surfactant easily shaking due to a lack of stable support during dispersion, thus affecting the dispersion effect and the accuracy of subsequent operations.

Description

Technical Field

[0001] This utility model belongs to the field of surfactant production technology, and in particular relates to a dispersion device for surfactant production. Background Technology

[0002] Dispersion equipment for surfactant production is a specialized device used in the synthesis, compounding, or post-processing of surfactants to efficiently mix, disperse, emulsify, or homogenize raw materials such as oil phase, aqueous phase, active ingredients, and additives. Its core function is to break up agglomerated particles in the raw materials and reduce the particle size of droplets or solid particles through mechanical actions such as stirring, shearing, grinding, and high-speed impact, thereby promoting full contact and mixing between materials of different phases and improving the key properties of surfactant products such as uniformity, stability, and solubility. Common types include high-speed dispersers, emulsifiers, sand mills, colloid mills, and homogenizers. The specific equipment selection needs to be determined according to the type of surfactant, such as anionic or nonionic, the production process, such as batch or continuous, and the product quality requirements.

[0003] However, the existing devices rely on a single method to fix the surfactant, depending solely on the spring force. This design causes the surfactant to shake during dispersion due to the lack of stable support, which in turn affects the dispersion effect and the accuracy of subsequent operations. Utility Model Content

[0004] The purpose of this invention is to provide a dispersion device for surfactant production. By setting a fixing part, it solves the problem that the fixing method of surfactant is too simple, relying only on spring force to achieve fixation. This design will cause the surfactant to shake due to the lack of stable fixing support during the dispersion process, which will affect the dispersion effect and the accuracy of subsequent operations.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a dispersion device for surfactant production, comprising a workbench and further comprising: a fixing part disposed on the workbench; a lifting part disposed on the top of the workbench; the fixing part comprising a fixing component disposed on the top of the workbench and a driving component mounted on the fixing component; the fixing component comprising a rectangular plate fixedly connected to the top of the workbench, a rotating shaft rotatably connected to the front of the rectangular plate, a connecting plate 1 sleeved on the outer wall of the rotating shaft 1, and connecting plates 2 hinged to the opposite ends of the connecting plates 1; a slide rail fixedly connected to the front of the rectangular plate, two sliders slidably connected to the outer surface of the slide rail, clamps fixedly connected to the front of the two sliders, and connecting parts provided on the two sliders; the rear end of the rotating shaft 1 extends outside the rectangular plate and is rotatably connected to the rectangular plate.

[0007] Furthermore, the lifting unit includes a lifting assembly mounted on the top of the worktable; and a dispersing assembly mounted on the lifting assembly.

[0008] Furthermore, the drive assembly includes a motor sleeve fixedly connected to the back of the rectangular plate. A motor is mounted on the motor sleeve, and the output shaft of the motor is fixedly connected to a rotating shaft via a coupling. The motor sleeve on the back of the rectangular plate provides a stable mounting support for the motor, preventing the motor from shaking or shifting during operation and ensuring stable power output. The fixed connection between the output shaft of the motor and the rotating shaft via the coupling enables efficient power transmission, ensuring stable operation of the rotating shaft and providing reliable power for the operation of subsequent related components, thereby improving the stability and efficiency of the overall assembly operation.

[0009] Furthermore, the lifting assembly includes a hydraulic push rod fixedly connected to the top of the worktable. A lifting plate is fixedly connected to the output end of the hydraulic push rod. Two sleeves are fixedly connected to the top of the worktable, and gears are slidably connected to both sleeves. The top ends of both gears are fixedly connected to the lifting plate. A synchronizing element is provided on the top of the worktable. Notches are provided on the outer back walls of both sleeves. The hydraulic push rod on the top of the worktable can drive the lifting plate to rise and fall. The two sleeves provide sliding support for the gears. The connection between the gears and the lifting plate enhances lifting stability. The notches on the back of the sleeves facilitate the synchronization of the two gears, ensuring smooth lifting of the lifting plate. The overall structure makes the lifting action stable and controllable, allowing for precise adjustment of the lifting plate height, providing a suitable working position for subsequent operations, and improving the stability and reliability of the equipment operation.

[0010] Furthermore, the dispersing assembly includes a second motor fixedly connected to the top of the lifting plate. The output shaft of the second motor is fixedly connected to a second rotating shaft via a coupling. Dispersing blades are sleeved on the outer wall of the second rotating shaft. The second rotating shaft passes through the lifting plate and is rotatably connected to it. The second motor at the top of the lifting plate provides power to the second rotating shaft, and the coupling enables efficient power transmission, allowing the second rotating shaft to stably drive the dispersing blades on the outer wall to rotate. The second rotating shaft passes through the lifting plate and is rotatably connected to it, ensuring the stability of the rotation. The overall structure allows the dispersing blades to efficiently complete the material dispersing operation, and the height can be adjusted with the lifting plate to adapt to different working conditions, improving the flexibility and efficiency of the dispersing operation.

[0011] Furthermore, the connecting component includes connecting plates three that are fixedly connected to the top of the two sliders. The ends of the two connecting plates two away from the connecting plate one are hinged to the two connecting plates three. The connecting plates three at the top of the two sliders are hinged to the ends of the two connecting plates two away from the connecting plate one. This enables flexible connection and force transmission between the connecting plates two and the sliders, allowing related components to coordinate their movements through the hinge structure, ensuring smooth linkage of each component, enhancing the coordination and motion stability of the overall structure, and providing reliable connection support for the normal operation of the device.

[0012] Furthermore, the synchronizing element includes two fixed rods fixedly connected to the top of the worktable, with a rotating rod rotatably connected to each fixed rod. Two gears are fitted onto the outer wall of the rotating rod, and both gears mesh with two racks. Both ends of the rotating rod extend beyond the two fixed rods. The two fixed rods at the top of the worktable provide stable rotational support for the rotating rod. The meshing of the two gears on the outer wall of the rotating rod with the two racks allows the two racks to rotate synchronously with the rotating rod, achieving synchronized lifting and lowering. The extension of both ends of the rotating rod beyond the fixed rods facilitates rotational operation or power input. The overall structure ensures balanced force on both sides of the lifting plate and smooth lifting, avoiding tilting problems caused by asynchronous lifting on both sides, and improving the stability and accuracy of the lifting assembly.

[0013] This utility model has the following beneficial effects:

[0014] 1. By setting a fixing part, when in use, the active agent to be dispersed is placed between two clamps, and the motor is started. The motor drives the connecting plate to rotate clockwise through the rotating shaft. The connecting plate is driven by the two hinged connecting plates, which causes the two sliders on the slide rail to move the clamps closer to each other and slide, thus achieving stable positioning and clamping of the active agent. This setting ensures that the active agent does not shake when it is dispersed, and improves the reliability and flexibility of fixing.

[0015] 2. By setting up a lifting unit, after the activator is fixed, the hydraulic push rod is started to drive the lifting plate and the dispersing component to move down into the interior of the activator. Then, the second motor is started to drive the dispersing blade through the second rotating shaft for dispersion treatment. At the same time, when the lifting plate is raised and lowered, the two toothed rods at its bottom slide in the sleeve and mesh with the gear of the rotating rod on the fixed rod. This setting uses the meshing transmission of the toothed rod and the gear to ensure the stability of the lifting plate, avoid the shaking of the dispersing component and affect the effect, and improve the operation accuracy.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial cross-sectional view of the fixing part of this utility model;

[0020] Figure 3 This is a partial cross-sectional view of the lifting part of this utility model;

[0021] Figure 4 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0022] Figure 5 This utility model Figure 3 A magnified structural diagram of B in the diagram.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Workbench; 2. Fixing part; 21. Fixing assembly; 211. Rectangular plate; 212. Rotating shaft one; 213. Connecting plate one; 214. Connecting plate two; 215. Slide rail; 216. Slider; 217. Fixture; 218. Connecting plate three; 22. Drive assembly; 221. Motor sleeve; 222. Motor one; 3. Lifting part; 31. Lifting assembly; 311. Hydraulic push rod; 312. Lifting plate; 313. Sleeve; 314. Gear rack; 315. Fixing rod; 316. Rotating rod; 317. Gear; 32. Dispersion assembly; 321. Motor two; 322. Rotating shaft two; 323. Dispersion blade. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 As shown, this utility model is a dispersion device for surfactant production, including a workbench 1, and further including: a fixing part 2, which is disposed on the workbench 1; and a lifting part 3, which is disposed on the top of the workbench 1.

[0027] The fixing part 2 includes a fixing component 21, which is disposed on the top of the workbench 1; and a driving component 22, which is mounted on the fixing component 21. The fixing component 21 includes a rectangular plate 211 fixedly connected to the top of the workbench 1. A rotating shaft 212 is rotatably connected to the front of the rectangular plate 211. A connecting plate 213 is sleeved on the outer wall of the rotating shaft 212. A connecting plate 214 is hinged to each of the opposite ends of the connecting plates 213. A slide rail 215 is fixedly connected to the front of the rectangular plate 211. Two sliders 216 are slidably connected to the outer surface of the 15. Clamps 217 are fixedly connected to the front of each slider 216. Connecting parts are provided on the two sliders 216. The rear end of the rotating shaft 212 extends to the outside of the rectangular plate 211 and is rotatably connected to the rectangular plate 211. The drive assembly 22 includes a motor sleeve 221 fixedly connected to the back of the rectangular plate 211. A motor 222 is fitted onto the motor sleeve 221. The output shaft of the motor 222 is fixedly connected to the rotating shaft 212 via a coupling. The connecting parts are all fixedly connected to the... The top of the two sliders 216 is connected to the connecting plate 3 218, and the ends of the two connecting plates 214 away from the connecting plate 1 213 are hinged to the two connecting plates 3 218. By setting the fixing part 2, when using it, the active agent to be dispersed must first be placed between the two clamps 217. After placement, the motor 1 222 is started. The motor 1 222 will drive the connecting plate 1 213 to rotate clockwise through the rotating shaft 1 212. Since the connecting plate 1 213 is hinged to two connecting plates 214, and the other ends of the two connecting plates 214 are respectively Hinged to the connecting plate 218 that slides on the slide rail 215, the motor 222 drives the connecting plate 213 to rotate through the shaft 212. With the help of the transmission action of the two connecting plates 214, the two sliders 216 that are hinged to them can synchronously drive the clamps 217 on them to slide closer to each other on the slide rail 215, thereby achieving stable positioning and clamping of the internal surfactant. This setting can ensure that the surfactant will not shake during the dispersion process, effectively improving the reliability and flexibility of the fixation.

[0028] The lifting unit 3 includes a lifting assembly 31, which is mounted on the top of the workbench 1, and a dispersing assembly 32, which is mounted on the lifting assembly 31. The lifting assembly 31 includes a hydraulic push rod 311 fixedly connected to the top of the workbench 1, and a lifting plate 312 fixedly connected to the output end of the hydraulic push rod 311. Two sleeves 313 are fixedly connected to the top of the workbench 1, and a toothed rod 314 is slidably connected to each of the two sleeves 313. The top ends of the two toothed rods 314 are fixedly connected to the lifting plate 312. The top of the workbench 1 is provided with... The assembly includes a synchronizing element, and notches are provided on the outer back walls of both sleeves 313. The dispersing component 32 includes a second motor 321 fixedly connected to the top of the lifting plate 312. The output shaft of the second motor 321 is fixedly connected to a second rotating shaft 322 via a coupling. The outer wall of the second rotating shaft 322 is fitted with dispersing blades 323. The second rotating shaft 322 passes through the lifting plate 312 and is rotatably connected to the lifting plate 312. The synchronizing element includes two fixed rods 315 fixedly connected to the top of the worktable 1. Rotating rods 316 are rotatably connected to the two fixed rods 315. Two gears 317 are fitted on the outer wall of the 16, and both gears 317 mesh with two racks 314. Both ends of the rotating rod 316 extend beyond the two fixed rods 315. By providing the lifting part 3, once the surfactant is fixed, the hydraulic push rod 311 can be activated. The hydraulic push rod 311 will drive the lifting plate 312 and its dispersion components downwards and into the surfactant. Then, the second motor 321 will be activated, and the second motor 321 will drive the dispersion blades 323 through the rotating shaft 322 to disperse the surfactant. Simultaneously... During the process of the hydraulic push rod 311 driving the lifting plate 312 to rise and fall, the two toothed rods 314 at the bottom of the lifting plate 312 will also slide synchronously in the two sleeves 313. During the sliding process, the two toothed rods 314 will mesh with the two gears 317 assembled on the rotating rod 316 which is rotatably connected to the two fixed rods 315. Through this setting, the meshing transmission characteristics of the toothed rods and gears can be used to ensure the stability of the lifting plate 312 during the lifting process, avoid the dispersion component from being affected by shaking, and further improve the operation accuracy.

[0029] A specific application of this embodiment is as follows: In use, the active agent to be dispersed must first be placed between two clamps 217. After placement, motor 222 is started. Motor 222 will drive connecting plate 213 to rotate clockwise via shaft 212. Since two connecting plates 214 are hinged to connecting plate 213, and the other ends of the two connecting plates 214 are respectively hinged to connecting plate 218 sliding on slide rail 215, during the rotation of connecting plate 213 by motor 222 via shaft 212, the transmission action of the two connecting plates 214 allows the two sliders 216 hinged to them to synchronously drive the clamps 217 on them to slide closer to each other on slide rail 215, thereby achieving stable positioning and clamping of the active agent inside. This setting ensures that the active agent will not shake during dispersion, effectively improving the reliability of fixation. With flexibility; once the activator is fixed, the hydraulic push rod 311 can be activated. The hydraulic push rod 311 will drive the lifting plate 312 and its dispersion components to move downwards and penetrate into the activator. Then, the second motor 321 will be activated. The second motor 321 will drive the dispersion blade 323 to disperse the activator through the second rotating shaft 322. At the same time, during the process of the hydraulic push rod 311 driving the lifting plate 312 to rise and fall, the two toothed rods 314 at the bottom of the lifting plate 312 will also slide synchronously in the two sleeves 313. During the sliding process, the two toothed rods 314 will mesh with the two gears 317 assembled on the rotating rod 316 rotatably connected to the two fixed rods 315. Through this setting, the meshing transmission characteristics of the toothed rods and gears can be used to ensure the stability of the lifting plate 312 during the lifting process, avoid the dispersion components from shaking and affecting the dispersion effect, and further improve the working accuracy.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A dispersing apparatus for surfactant production comprising a work table (1), characterized in that, Also includes: Fixing part (2), the fixing part (2) is provided on the workbench (1); Lifting part (3), the lifting part (3) is set on the top of the workbench (1); The fixing part (2) includes a fixing component (21), which is disposed on the top of the workbench (1); as well as A drive assembly (22) is mounted on a fixed assembly (21); The fixing component (21) includes a rectangular plate (211) fixedly connected to the top of the workbench (1). A rotating shaft (212) is rotatably connected to the front of the rectangular plate (211). A connecting plate (213) is sleeved on the outer wall of the rotating shaft (212). A connecting plate (214) is hinged to the opposite ends of the connecting plates (213). A slide rail (215) is fixedly connected to the front of the rectangular plate (211). Two sliders (216) are slidably connected to the outer surface of the slide rail (215). A clamp (217) is fixedly connected to the front of each of the two sliders (216). Connecting parts are provided on the two sliders (216). The rear end of the rotating shaft (212) extends to the outside of the rectangular plate (211) and is rotatably connected to the rectangular plate (211).

2. The dispersing apparatus for surfactant production according to claim 1, wherein The lifting unit (3) includes a lifting assembly (31), which is mounted on the top of the workbench (1); and Dispersion component (32) is mounted on lifting component (31).

3. The dispersing apparatus for surfactant production according to claim 2, wherein The drive assembly (22) includes a motor sleeve (221) fixedly connected to the back of the rectangular plate (211), and a motor (222) is sleeved on the motor sleeve (221); Among them, the output shaft of motor one (222) is fixedly connected to shaft one (212) through a coupling.

4. The dispersing apparatus for surfactant production according to claim 3, wherein The lifting assembly (31) includes a hydraulic push rod (311) fixedly connected to the top of the workbench (1). The output end of the hydraulic push rod (311) is fixedly connected to a lifting plate (312). The top of the workbench (1) is fixedly connected to two sleeves (313). A toothed rod (314) is slidably connected to each of the two sleeves (313). The top ends of the two toothed rods (314) are fixedly connected to the lifting plate (312). A synchronizing element is provided on the top of the workbench (1). Both sleeves (313) have notches on their back outer walls.

5. A dispersion device for surfactant production according to claim 4, characterized in that, The dispersing component (32) includes a second motor (321) fixedly connected to the top of the lifting plate (312). The output shaft of the second motor (321) is fixedly connected to a second rotating shaft (322) via a coupling. The outer wall of the second rotating shaft (322) is fitted with dispersing blades (323). Among them, the second rotating shaft (322) passes through the lifting plate (312) and is rotatably connected to the lifting plate (312).

6. The dispersing apparatus for surfactant production according to claim 5, wherein The connector includes a connecting plate three (218) that is fixedly connected to the top of the two sliders (216), and the ends of the two connecting plates two (214) away from the connecting plate one (213) are hinged to the two connecting plates three (218).

7. The dispersing apparatus for surfactant production according to claim 6, wherein The synchronizer comprises two fixed rods (315) fixedly connected to the top of the workbench (1), two rotating rods (316) rotatably connected to the two fixed rods (315), and two gears (317) sleeved with the outer wall of the rotating rods (316), wherein the two gears (317) are engaged with two toothed rods (314). Both ends of the rotating rod (316) extend to the outside of the two fixed rods (315).

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