An organic fertilizer processing mixing device

CN224628853UActive Publication Date: 2026-08-14JIANGXI HAOLANG IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]在有机肥生产过程中,物料的均匀混合是影响肥料品质的关键环节,传统混料装置多采用固定式搅拌结构,存在混合死角,物料易结块,且搅拌部件拆卸清洗困难,残留物料易造成交叉污染,部分设备尝试通过整体旋转容器改善混合效果,但往往缺乏有效的相对运动机制,混合效率仍不理想,同时现有设备在长期运行中容易出现密封不严导致的物料泄漏,不仅浪费原料,还污染工作环境,此外传统装置的角度调节功能较为简陋,缺乏稳定支撑结构,影响安全生产

Benefits of technology

本实用新型通过齿轮与皮带轮组合传动驱动混料腔体旋转,迫使搅拌架产生相对运动,形成高效剪切混合作用,显著提升物料均匀度,液压缸与接触杆配合提供稳定可调的角度支撑,增强设备运行安全性,搅拌架采用滑动式可拆卸设计,配合紧固件实现快速拆装,大幅提高设备清洁和维护效率。

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Abstract

This utility model relates to the field of fertilizer processing and production, and more particularly to an organic fertilizer processing mixing device. It includes a base, a rotating seat rotatably connected to the upper right side of the base, a supporting rotating rod rotatably connected to the upper front side of the rotating seat, a drive assembly on the upper front side of the rotating seat, the output shaft of the drive assembly facing left, a pulley assembly connecting the output shaft of the drive assembly and the supporting rotating rod, and a mixing chamber rotatably connected to the upper rear side of the rotating seat. A stirring frame is slidably connected to the mixing chamber. This utility model drives the mixing chamber to rotate through a combination of gears and pulleys, forcing the stirring frame to generate relative motion, forming a highly efficient shearing and mixing action, significantly improving the uniformity of the material. A hydraulic cylinder and a contact rod cooperate to provide stable and adjustable angle support, enhancing the safety of equipment operation. The stirring frame adopts a sliding and detachable design, and with fasteners, it can be quickly disassembled and assembled, greatly improving the efficiency of equipment cleaning and maintenance.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer processing and production, and in particular to an organic fertilizer processing mixing device. Background Technology

[0002] In the organic fertilizer production process, uniform mixing of materials is a key factor affecting fertilizer quality. Traditional mixing devices mostly use fixed stirring structures, which have mixing dead zones, making materials prone to clumping. Furthermore, the stirring components are difficult to disassemble and clean, and residual materials can easily cause cross-contamination. Some equipment attempts to improve the mixing effect by rotating the entire container, but often lacks an effective relative motion mechanism, and the mixing efficiency is still not ideal. At the same time, existing equipment is prone to material leakage due to poor sealing during long-term operation, which not only wastes raw materials but also pollutes the working environment. In addition, the angle adjustment function of traditional devices is relatively simple and lacks a stable support structure, which affects safe production.

[0003] Therefore, in order to address the above problems, an organic fertilizer processing and mixing device is now being developed. Utility Model Content

[0004] In order to overcome the shortcomings of existing devices during use, this utility model provides an organic fertilizer processing and mixing device.

[0005] The technical implementation scheme of this utility model is as follows: an organic fertilizer processing mixing device, including a base, a rotating seat rotatably connected to the upper right side of the base, a supporting rotating rod rotatably connected to the upper front side of the rotating seat, a driving assembly provided on the upper front side of the rotating seat, the output shaft of the driving assembly facing left, a pulley assembly connected between the output shaft of the driving assembly and the supporting rotating rod, a mixing chamber rotatably connected to the upper rear side of the rotating seat, a stirring frame slidably connected to the mixing chamber, the stirring frame and the mixing chamber having a detachable connection structure, pulling the stirring frame to the left can detach it completely, a gear is provided on the left side of the mixing chamber, and a gear is also installed on the rear side of the pulley assembly, the two gears meshing with each other.

[0006] Optionally, it also includes hydraulic cylinders, which are installed on the upper left side of the base. There are two hydraulic cylinders symmetrically distributed, and the extension and retraction ends of the hydraulic cylinders are oriented upwards. Each extension and retraction end of the hydraulic cylinder is equipped with a contact rod.

[0007] Optionally, it also includes a limiting frame, which is provided on the upper left side of the rotating seat. A collection frame is slidably connected between the limiting frames, and the collection frame is used to collect the material flowing out of the gap between the stirring rack and the mixing chamber.

[0008] Optionally, a support frame is provided on the upper left side of the base, the support frame being used to support the rotating seat.

[0009] Optionally, the pulley assembly consists of a pulley and a drive belt.

[0010] Optionally, the stirring rack and the mixing chamber are connected by fasteners via a threaded connection.

[0011] By adopting the above technical solution, the beneficial effects of this utility model are as follows: This invention uses a combination of gears and pulleys to drive the mixing chamber to rotate, forcing the mixing frame to move relative to itself, thus creating a highly efficient shearing and mixing effect that significantly improves the uniformity of the material. The hydraulic cylinder and contact rod work together to provide stable and adjustable angle support, enhancing the safety of equipment operation. The mixing frame adopts a sliding and detachable design, which, together with fasteners, enables quick assembly and disassembly, greatly improving the efficiency of equipment cleaning and maintenance. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the present invention.

[0014] Figure 3 This is a three-dimensional structural diagram of the first part of this utility model.

[0015] Figure 4 This is a three-dimensional structural diagram of the second part of this utility model.

[0016] The meanings of the reference numerals in the figure are as follows: 1_base, 2_rotating seat, 3_supporting rotating rod, 4_pulley assembly, 5_drive assembly, 6_mixing chamber, 7_gear, 8_mixing rack, 9_fastener, 10_hydraulic cylinder, 11_contact rod, 12_limiting frame, 13_collecting frame. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0018] An organic fertilizer processing mixing device, such as Figures 1-4As shown, the device includes a base 1, a rotating seat 2 rotatably connected to the upper right side of the base 1, a support frame on the upper left side of the base 1 for supporting the rotating seat 2, a support rod 3 rotatably connected to the upper front side of the rotating seat 2, a drive assembly 5 on the upper front side of the rotating seat 2 with its output shaft facing left, a pulley assembly 4 connected between the output shaft of the drive assembly 5 and the support rod 3, the pulley assembly 4 consisting of a pulley and a drive belt, a mixing chamber 6 rotatably connected to the upper rear side of the rotating seat 2, and a stirring frame 8 slidably connected to the mixing chamber 6, with a detachable connection between the stirring frame 8 and the mixing chamber 6. Pulling the mixing frame 8 to the left will disengage it. A gear 7 is provided on the left side of the mixing chamber 6, and a gear 7 is also installed on the rear side of the pulley assembly 4. The two gears 7 mesh with each other. A fastener 9 is threadedly connected between the mixing frame 8 and the mixing chamber 6. Two hydraulic cylinders 10 are installed on the upper left side of the base 1, and they are symmetrically distributed. The extension end of the hydraulic cylinder 10 is facing upward. A contact rod 11 is installed on the extension end of each hydraulic cylinder 10. A limit frame 12 is provided on the upper left side of the rotating seat 2. A collection frame 13 is slidably connected between the limit frames 12. The collection frame 13 is used to collect the material flowing out of the gap between the mixing frame 8 and the mixing chamber 6.

[0019] It should be noted that after the drive assembly 5 is started, its left output shaft drives the support rod 3 to rotate through the pulley assembly 4. Since a gear 7 is installed on the rear side of the pulley assembly 4, the gear 7 rotates synchronously with the support rod 3 and meshes with the gear 7 set on the left side of the mixing chamber 6, thereby driving the mixing chamber 6 to rotate around its hinge point with the rotating seat 2. At this time, the mixing chamber 6 generates a rotational motion around the axis under the transmission of the gear 7. The stirring rack 8 installed in the mixing chamber 6, due to the sliding and detachable connection structure between it and the mixing chamber 6, generates relative rotation during the rotation of the mixing chamber 6, thereby forming a forced scraping and tumbling action of the stirring blades on the material. This relative motion makes the material in the mixing chamber 6 subject to both axial pushing and radial shearing, achieving efficient mixing. At the same time, the rotating seat 2 can be tilted as a whole under the support of the hinge point on the right side of the base 1, thereby adjusting the working angle of the mixing chamber 6. However, its stability can be controlled by two hydraulic cylinders 10 symmetrically set on the upper left side of the base 1. When the extension end of the pressure cylinder 10 is lifted upward, the contact rod 11 contacts the bottom of the rotating seat 2, which can limit the tilt of the rotating seat 2 and provide auxiliary support to ensure a smooth mixing process. During the mixing process, some fine particles may leak from the assembly gap between the mixing frame 8 and the mixing chamber 6. At this time, the collection frame 13 installed in the limiting frame 12 on the upper left side of the rotating seat 2 can slide along the limiting frame 12 and be pushed directly below the gap to collect the leaked material, avoid contaminating the equipment foundation and facilitate centralized cleaning. When it is necessary to replace or clean the mixing frame 8, the fastener 9 can be loosened to pull the mixing frame 8 to the left so that it slides out of the mixing chamber 6, completing the quick disassembly. The entire device is converted into the rotational motion of the mixing chamber 6 through the power input of the drive component 5 and the two-stage transmission of the belt pulley and gear 7. Combined with the relative sliding of the mixing frame 8 and the mixing chamber 6, efficient mixing is achieved. At the same time, relying on the angle stabilization control of the hydraulic cylinder 10 and the leakage collection function of the collection frame 13, a complete, efficient and easy-to-maintain organic fertilizer mixing system is formed.

[0020] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. An organic fertilizer processing and mixing device, characterized in that: The device includes a base (1), a rotating seat (2) rotatably connected to the upper right side of the base (1), a supporting rotating rod (3) rotatably connected to the upper front side of the rotating seat (2), a driving assembly (5) is provided on the upper front side of the rotating seat (2), the output shaft of the driving assembly (5) faces left, a pulley assembly (4) is connected between the output shaft of the driving assembly (5) and the supporting rotating rod (3), a mixing chamber (6) rotatably connected to the upper rear side of the rotating seat (2), a stirring rack (8) is slidably connected to the mixing chamber (6), the stirring rack (8) and the mixing chamber (6) are detachable, and pulling the stirring rack (8) to the left can make it detach. A gear (7) is provided on the left side of the mixing chamber (6), and a gear (7) is also installed on the rear side of the pulley assembly (4), and the two gears (7) mesh with each other.

2. The organic fertilizer processing mixing device according to claim 1, characterized in that: It also includes a hydraulic cylinder (10), which is installed on the upper left side of the base (1). There are two in total, which are symmetrically distributed. The extension end of the hydraulic cylinder (10) is set upward. A contact rod (11) is installed on the extension end of the hydraulic cylinder (10).

3. The organic fertilizer processing mixing device according to claim 2, characterized in that: It also includes a limiting frame (12), which is provided on the upper left side of the rotating seat (2). A collection frame (13) is slidably connected between the limiting frames (12). The collection frame (13) is used to collect the material flowing out of the gap between the stirring rack (8) and the mixing chamber (6).

4. The organic fertilizer processing mixing device according to claim 1, characterized in that: A support frame is provided on the upper left side of the base (1), and the support frame is used to support the rotating seat (2).

5. The organic fertilizer processing mixing device according to claim 1, characterized in that: The pulley assembly (4) consists of a pulley and a drive belt.

6. The organic fertilizer processing mixing device according to claim 1, characterized in that: The mixing rack (8) and the mixing chamber (6) are connected by fasteners (9) by a thread.