Konjac gel mixing device

Abstract

A konjac gel mixing device includes a mixing structure and a supporting structure that works in conjunction with it. The mixing structure includes a mixing tank with a feed inlet at the top, covered by an opening and closing cap. A discharge port at the bottom of the mixing tank is equipped with a control valve. Symmetrically arranged spiral mixing shafts are positioned inside the mixing tank. The bottom of each spiral mixing shaft is connected to the inner wall of the bottom of the mixing tank via a fixed arm, and the top of each spiral mixing shaft is connected to the output end of a second drive motor. The second drive motor is connected to the top of the mixing tank via a second fixed base. This structure, with two spiral mixing shafts symmetrically positioned, allows for material circulation during mixing through their opposite spiral directions, resulting in more thorough and comprehensive mixing. Furthermore, by controlling the forward and reverse rotation of the motors driving the spiral mixing shafts, multiple mixing and material circulation methods can be implemented throughout the mixing process, significantly improving mixing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of konjac product manufacturing and processing technology, and in particular to a konjac gel stirring device. Background Technology

[0002] Konjac products mostly refer to konjac gel products. Konjac gel is a new type of food additive. It is made from konjac powder through a series of processing steps and is mainly used to adjust the texture and taste of food, and increase its viscosity, elasticity and other properties.

[0003] In konjac food processing, the mixing of konjac gel is a crucial step in the production process. Traditional konjac gel mixing devices often suffer from uneven mixing and low efficiency. Some mixing devices use only a single mixing shaft, making it difficult to achieve comprehensive and thorough mixing of the konjac gel, resulting in inconsistent gel texture and quality. Traditional mixing devices are also inconvenient to unload, easily causing material residue and increasing cleaning costs and time. Therefore, developing a highly efficient, stable, and easy-to-unload konjac gel mixing device is of significant practical importance. Summary of the Invention The technical problem to be solved by this utility model is to provide a konjac gel stirring device, which has two spiral stirring shafts built in symmetrical positions. Through their opposite spiral directions, the material can be circulated during the stirring process, making the stirring more thorough and comprehensive. Furthermore, by controlling the forward and reverse rotation of the motor driving the spiral stirring shafts, synchronous stirring and material lifting from bottom to top or synchronous stirring and material discharging from top to bottom can be achieved, so that there are multiple ways to stir and move materials during the entire stirring process, which significantly improves the stirring efficiency. The fixed stirring and cooperation structure, together with the overall rotation of the stirring structure, allows for multi-angle and multi-directional stirring, further improving the stirring effect.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a konjac gel stirring device, including a stirring structure and a supporting structure that cooperates with it. The stirring structure includes a stirring tank, with a feed inlet at the top of the stirring tank and an opening and closing cover on the feed inlet. A discharge port is provided at the bottom of the stirring tank and a control valve is provided on the discharge port. Spiral stirring shafts are symmetrically arranged inside the stirring tank. The bottom of the spiral stirring shafts is connected to the inner wall of the bottom of the stirring tank through a fixed arm. The top of the spiral stirring shafts is connected to the output end of a second drive motor. The second drive motor is connected to the top of the stirring tank through a second fixed seat.

[0005] In a preferred embodiment, the spiral blades of the symmetrically arranged spiral stirring shaft rotate in opposite directions.

[0006] In a preferred embodiment, the support structure includes a base, on which a lifting groove is provided to cooperate with the mixing tank. The lifting groove is provided with a mating port and multiple sets of ball bearing structures that cooperate with the support of the mixing tank. The mixing tank is provided with multiple sets of grooves, which are driven by multiple sets of transmission belts and multi-groove rollers. The multi-groove rollers are connected to the output end of a first drive motor, and the first drive motor is connected to the lifting groove through a first fixed seat.

[0007] In a preferred embodiment, the first fixed base is provided with a protective cover that cooperates with the multi-groove wheel and multiple sets of transmission belts.

[0008] In a preferred embodiment, the lifting groove is provided with a support frame, and a fixing rod with one end protruding into the mixing tank is fixed on the support frame, and a stirring blade is provided on the fixing rod. In a preferred embodiment, the fixing rod is connected to the mixing tank via a bearing structure.

[0009] In a preferred embodiment, the stirring blades are located between symmetrically arranged spiral stirring shafts, and the distance between the outer edge of the stirring blade and the outer edge of the spiral stirring shaft is not less than 15 centimeters.

[0010] The konjac gel stirring device provided by this utility model, by adopting the above-described structure, has the following beneficial effects: (1) Two spiral stirring shafts are built in symmetrical positions. Through their opposite spiral directions, the material can be circulated during the stirring process, making the stirring more thorough and comprehensive; (2) Further, by controlling the forward and reverse rotation of the motor driving the spiral stirring shaft, synchronous stirring and material lifting from bottom to top or synchronous stirring and material feeding from top to bottom can be achieved, so that there are multiple ways to stir and operate materials in the entire stirring process, which significantly improves the stirring efficiency. (3) A fixed mixing structure, combined with the overall rotation of the mixing structure, allows for multi-angle and multi-directional mixing, further enhancing the mixing effect. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 3 This is a schematic diagram of the stirring structure of this utility model.

[0014] Figure 4 This is a schematic diagram of the symmetrically arranged spiral stirring shaft structure of this utility model.

[0015] Figure 5This is a schematic diagram of the support structure of this utility model.

[0016] In the diagram: 1. Stirring structure; 2. Support structure; 3. Stirring tank; 4. Feed inlet; 5. Opening and closing cover; 6. Discharge port; 7. Control valve; 8. Bearing structure; 9. Groove; 10. Transmission belt; 11. Multi-groove impeller; 12. First drive motor; 13. First fixed seat; 14. Protective cover; 15. Spiral stirring shaft; 16. Fixed arm; 17. Second drive motor; 18. Second fixed seat; 19. Base; 20. Lifting groove; 21. Mating port; 22. Ball bearing structure; 23. Support frame; 24. Fixed rod; 25. Stirring blade. Detailed Implementation

[0017] Example 1: like Figure 1-5 The konjac gel mixing device includes a mixing structure 1 and a supporting structure 2 that cooperates with it. The mixing structure 1 includes a mixing tank 3. The top of the mixing tank 3 is provided with a feed inlet 4 and an opening and closing cover 5. The bottom of the mixing tank 3 is provided with a discharge port 6 and a control valve 7. Spiral mixing shafts 15 are symmetrically arranged inside the mixing tank 3. The bottom of the spiral mixing shafts 15 is connected to the bottom inner wall of the mixing tank 3 through a fixed arm 16. The top of the spiral mixing shafts 15 is connected to the output end of a second drive motor 17. The second drive motor 17 is connected to the top of the mixing tank 3 through a second fixed seat 18.

[0018] In a preferred embodiment, the spiral blades of the symmetrically arranged spiral stirring shaft 15 rotate in opposite directions.

[0019] In a preferred embodiment, the support structure 2 includes a base 19, on which a lifting groove 20 is provided to cooperate with the mixing tank 3. The lifting groove 20 is provided with a mating port 21 and multiple sets of ball bearing structures 22 that support and cooperate with the mixing tank 3. The mixing tank 3 is provided with multiple sets of grooves 9. The multiple sets of grooves 9 are driven by multiple sets of transmission belts 10 and multi-groove rollers 11. The multi-groove rollers 11 are connected to the output end of the first drive motor 12. The first drive motor 12 is connected to the lifting groove 20 through the first fixed seat 13.

[0020] In a preferred embodiment, the first fixed base 13 is provided with a protective cover 14 that cooperates with the multi-groove wheel 11 and multiple sets of transmission belts 10.

[0021] In a preferred embodiment, the lifting groove 20 is provided with a support frame 23, and a fixing rod 24 with one end protruding into the mixing tank 3 is fixedly provided on the support frame 23. The fixing rod 24 is provided with a stirring blade 25. In a preferred embodiment, the fixing rod 24 is connected to the mixing tank 3 via a bearing structure 8.

[0022] In a preferred embodiment, the stirring blades 25 are located between symmetrically arranged spiral stirring shafts 15, and the distance between the outer edge of the stirring blades 25 and the outer edge of the spiral stirring shafts 15 is not less than 15 centimeters.

[0023] Example 2: like Figure 1-5 In the process, the main stirring mode is as follows: the second drive motor 17 is started, and the second drive motor 17 drives the spiral stirring shaft 15 to rotate. Since the spiral blades of the two spiral stirring shafts 15 rotate in opposite directions, strong convection will be formed in the stirring tank 3, so that the konjac gel is fully mixed in the stirring tank 3.

[0024] The auxiliary stirring mode is as follows: the first motor 12 is started, and the first motor 12 drives the multi-groove wheel 11 to rotate. The multi-groove wheel 11 cooperates with the grooved 9 on the mixing tank 3 through the transmission belt 10, driving the mixing tank 3 to rotate in the lifting groove 20. During the rotation of the mixing tank 3, the stirring blades 25 on the fixed rod 24 will also stir the konjac gel, further enhancing the stirring effect and ensuring that the konjac gel is stirred evenly.

[0025] Example 3: like Figure 1-5 In this invention, the working principle is as follows: konjac flour, water, and other auxiliary materials are fed into the mixing tank 3 through the feed inlet 4. During the feeding process, the two second drive motors 17 rotate in one forward and one in reverse to ensure that the mixing state of the two spiral mixing shafts 15 is upward lifting and mixing. After the materials are fed in, the two second drive motors 17 rotate forward at the same time. At this time, it is in the normal stirring state. Since the spiral blades of the two spiral stirring shafts 15 rotate in opposite directions, the material on one side is lifted and stirred upward, and the material on the other side is pressed and stirred downward. A whole material circulation is formed in the mixing tank 3. Then the first drive motor 12 works, driving the mixing tank 3 to rotate on the support structure 2 through the belt transmission structure. At the same time, the fixed stirring blades 25 on the support structure 2 that are inserted into the mixing tank 3 play an intermediate stirring role as the mixing tank 3 rotates. Finally, after mixing is complete, the two second drive motors 17 reverse simultaneously, which is the unloading state. The two spiral mixing shafts 15 will press down and mix the material at the same time, open the control valve 7, and use the downward pressure to squeeze the material out of the mixing tank 3 to achieve the effect of rapid unloading.

[0026] The beneficial effects of this utility model are as follows: Two spiral stirring shafts are built in symmetrical positions, and the opposite spiral directions allow the material to circulate during the stirring process, making the stirring more thorough and comprehensive; furthermore, by controlling the forward and reverse rotation of the motor driving the spiral stirring shafts, synchronous stirring and material lifting from bottom to top or synchronous stirring and material discharging from top to bottom can be achieved, so that there are multiple ways to stir and move materials during the entire stirring process, which significantly improves the stirring efficiency; the fixed stirring and matching structure, together with the overall rotation of the stirring structure, allows for multi-angle and multi-directional stirring, further improving the stirring effect.

Claims

1. A konjac gel stirring device, comprising a stirring structure (1) and a supporting structure (2) therewith, characterized in that: The stirring structure (1) includes a stirring tank (3), a feed inlet (4) is provided at the top of the stirring tank (3), an opening and closing cover (5) is provided on the feed inlet (4), a discharge port (6) is provided at the bottom of the stirring tank (3), a control valve (7) is provided on the discharge port (6), a spiral stirring shaft (15) is symmetrically arranged inside the stirring tank (3), the bottom of the spiral stirring shaft (15) is connected to the bottom inner wall of the stirring tank (3) through a fixed arm (16), the top of the spiral stirring shaft (15) is connected to the output end of the second drive motor (17), and the second drive motor (17) is connected to the top of the stirring tank (3) through a second fixed seat (18); The support structure (2) includes a base (19), on which a lifting groove (20) is provided to cooperate with the mixing tank (3). The lifting groove (20) is provided with a fitting port (21) and multiple sets of ball bearing structures (22) that cooperate with the mixing tank (3). The mixing tank (3) is provided with multiple sets of grooves (9). The multiple sets of grooves (9) are driven by multiple sets of transmission belts (10) and multiple grooved wheels (11). The multiple grooved wheels (11) are connected to the output end of the first drive motor (12). The first drive motor (12) is connected to the lifting groove (20) through the first fixed seat (13). The first fixed seat (13) is provided with a protective cover (14) that cooperates with the multi-groove wheel (11) and multiple sets of transmission belts (10).

2. The konjac gel stirring device according to claim 1, characterized in that: The spiral blades of the symmetrically arranged spiral stirring shaft (15) rotate in opposite directions.

3. The konjac gel stirring device according to claim 1, characterized in that: The support frame (23) is provided on the lifting groove (20), and a fixed rod (24) with one end protruding into the mixing tank (3) is fixed on the support frame (23). A stirring blade (25) is provided on the fixed rod (24).

4. The konjac gel stirring device according to claim 3, characterized in that: The fixing rod (24) is connected to the mixing tank (3) through a bearing structure (8).

5. The konjac gel stirring device according to claim 3, characterized in that: The stirring blades (25) are located between symmetrically arranged spiral stirring shafts (15), and the distance between the outer edge of the stirring blades (25) and the outer edge of the spiral stirring shafts (15) is not less than 15 cm.

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