A thermostatic catalytic synthesis apparatus for antibacterial hydrogels

CN224628951UActive Publication Date: 2026-08-14WUHAN WORLDNER UNITED PHARMA
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]经检索,专利公开号为CN113578177B公开了名称为一种水凝胶敷料制备用设备的专利,其要解决的技术问题是由于两者均带有一定的液体粘度,导致在混合时需要较长时间进行混合才能达到生产要求的均匀度,通过第一进料管将配合剂注入至进料仓内部,同时将原料由第二进料管注入至进料仓内部,通过设置汇流预混件,对配合剂和原料在进入混合箱之间进行初步预混,防止分批次注入容易造成原料和配合剂分层,不便于后续混合的情况发生,通过上述设置,有利于对原料和配合剂在注入时进行初步混合,有利于后续混合均匀,提升敷料功能均匀性;但仍存在以下弊端需要解决:抗菌水凝胶制备过程中需要保持恒温催化其合成,但其恒温的均匀分布有待提升

Benefits of technology

[0013]1.本实用新型提出的一种抗菌水凝胶的恒温催化合成设备,通过恒温通道从外而内依次设有电热条、多个扩散件以及匀温罩,且每个扩散件均对应匀温罩的每个空格,控制器开启电热条工作后,可快速使恒温通道内部升温且热量分布均匀,进而使得罐体圆周内壁温度均匀,使抗菌水凝胶在恒温环境下催化合成,且扩散件包括传热柱、多个散热翅、多个扩温片,使得传热柱将热量传递至多个散热翅以及多个扩温片,同时多个散热翅的热量也往多个扩温片传递,使得匀温罩不仅快速均匀恒温通道内部的温度,其匀温速度也得到提升。

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Abstract

This utility model discloses a isothermal catalytic synthesis device for antibacterial hydrogels, belonging to the field of antibacterial hydrogel synthesis technology. It includes a tank, with a discharge pipe fixedly installed at the bottom and a top cover fixedly installed at the top via bolts. A constant temperature channel is provided between the inner and outer circumferential walls of the tank, with a heating strip fixedly installed on the outer side of the channel. A temperature uniform cover is fitted inside the constant temperature channel, with the heating strip connected to the cover. Each space in the temperature uniform cover contains a diffuser. In this utility model, the heating strip, multiple diffusers, and the temperature uniform cover are arranged sequentially from the outside to the inside of the constant temperature channel, with each diffuser corresponding to a space in the temperature uniform cover. After the controller activates the heating strip, the temperature inside the constant temperature channel is rapidly raised and the heat is evenly distributed, resulting in a uniform temperature on the inner circumferential wall of the tank, allowing the antibacterial hydrogel to be catalytically synthesized under constant temperature conditions.
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Description

Technical Field

[0001] This utility model relates to the field of antibacterial hydrogel synthesis technology, and in particular to a isothermal catalytic synthesis device for antibacterial hydrogels. Background Technology

[0002] Antibacterial hydrogels are functional materials that combine polymers with antibacterial active substances, possessing both physical barrier properties and chemical bactericidal capabilities. They are widely used in medical, bioengineering, and other fields. Their core function is to inhibit or kill pathogenic microorganisms through the sustained release of antibacterial components, while simultaneously promoting tissue repair. The isothermal catalytic synthesis of antibacterial hydrogels typically involves activating a catalytic system through a chemical reaction at a specific temperature, promoting cross-linking of polymer chains or doping with functional molecules to form a gel network structure with antibacterial properties.

[0003] A search revealed a patent with publication number CN113578177B entitled "A Device for Preparing Hydrogel Dressings." The technical problem it addresses is that both the additives and raw materials have a certain liquid viscosity, requiring a prolonged mixing time to achieve the required uniformity for production. The device injects the compounding agent into the feeding chamber through a first feed pipe, while simultaneously injecting the raw materials through a second feed pipe. A premixing unit is incorporated to premix the compounding agent and raw materials before they enter the mixing chamber, preventing stratification caused by batch injection and hindering subsequent mixing. This setup facilitates preliminary mixing of the raw materials and compounding agent during injection, promoting uniform mixing and improving the uniformity of the dressing's function. However, the following drawbacks remain: the synthesis of antibacterial hydrogels requires constant temperature catalysis, but the uniformity of this temperature distribution needs improvement. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a constant-temperature catalytic synthesis device for antibacterial hydrogels.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A isothermal catalytic synthesis device for antibacterial hydrogels includes a tank, a discharge pipe fixedly installed at the bottom of the tank, a top cover fixedly installed at the top of the tank by bolts, an isothermal channel provided between the inner and outer circumferential walls of the tank, an electric heating strip fixedly installed on the outer side of the isothermal channel, a temperature uniform cover sleeved on the inner side of the isothermal channel, the electric heating strip sleeved on the temperature uniform cover, and a diffuser provided in each space of the temperature uniform cover.

[0007] Preferably, a fixed bracket is fixedly installed at the lower circumference of the tank body, and the fixed bracket includes multiple support rods, with a pressure-distributing block fixedly installed at the bottom of each support rod.

[0008] Preferably, a feeding cylinder is fixedly installed at one end of the top of the top cover, and a dust cover is snapped onto the top of the feeding cylinder. A drive motor is fixedly installed in the middle of the top of the top cover, and a mixing and stirring assembly is fixedly installed at the output end of the drive motor. The mixing and stirring assembly is located inside the tank.

[0009] Preferably, a controller is fixedly installed at the middle of the outer circumference of the tank.

[0010] Preferably, the heating strip is spiral-shaped, and the bottom end of the heating strip is attached to the bottom end of the tank.

[0011] Preferably, the diffuser includes a heat transfer column, and multiple heat dissipation fins at equal angles are fixedly connected around the circumference of the heat transfer column. Multiple temperature expansion plates at equal angles are fixedly installed at the outer end of the circumference of the heat transfer column, and the outer side of the heat transfer column is fixedly installed with the outer side of the constant temperature channel.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model proposes a constant-temperature catalytic synthesis device for antibacterial hydrogels. The device comprises a constant-temperature channel with heating elements, multiple diffusers, and a temperature uniform cover arranged sequentially from the outside to the inside. Each diffuser corresponds to a single space in the temperature uniform cover. When the controller activates the heating elements, the temperature inside the constant-temperature channel is rapidly increased and the heat distribution is uniform, resulting in a uniform temperature on the inner circumference of the tank. This allows the antibacterial hydrogel to be catalytically synthesized under constant-temperature conditions. The diffusers include heat transfer columns, multiple heat dissipation fins, and multiple temperature expansion plates. The heat transfer columns transfer heat to the heat dissipation fins and temperature expansion plates, while the heat from the heat dissipation fins is also transferred to the temperature expansion plates. This not only rapidly and uniformly equalizes the temperature inside the constant-temperature channel, but also improves the temperature uniformity rate.

[0014] 2. The present invention proposes a constant temperature catalytic synthesis device for antibacterial hydrogels. The heating strips are spiral-shaped and the bottom of the heating strips are attached to the bottom of the tank. This allows the heating strips to be arranged in an orderly and equidistant manner inside the constant temperature channel, which helps to accelerate the uniform temperature distribution inside the constant temperature channel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the isothermal catalytic synthesis device for antibacterial hydrogel proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the isothermal channel of an isothermal catalytic synthesis device for antibacterial hydrogels proposed in this utility model.

[0017] Figure 3 This is a schematic diagram of the structure of a constant-temperature catalytic synthesis device for antibacterial hydrogel proposed in this utility model, showing the connection between the heating strip and the temperature uniform cover.

[0018] Figure 4This is a schematic diagram of the diffusion element of a isothermal catalytic synthesis device for an antibacterial hydrogel proposed in this utility model.

[0019] In the diagram: 1. Tank body, 2. Discharge pipe, 3. Top cover, 4. Drive motor, 5. Feeding cylinder, 6. Controller, 7. Fixed bracket, 8. Pressure dividing block, 9. Constant temperature channel, 10. Electric heating strip, 11. Temperature uniform cover, 12. Diffusion component, 13. Heat transfer column, 14. Heat dissipation fins, 15. Temperature expansion plate. Detailed Implementation

[0020] Reference Figure 1-4 A constant-temperature catalytic synthesis device for antibacterial hydrogel includes a tank 1, a discharge pipe 2 fixedly installed at the bottom of the tank 1, a top cover 3 fixedly installed at the top of the tank 1 by bolts, a constant-temperature channel 9 provided between the inner and outer circumferential walls of the tank 1, an electric heating strip 10 fixedly installed on the outer side of the constant-temperature channel 9, a temperature uniform cover 11 sleeved on the inner side of the constant-temperature channel 9, the electric heating strip 10 sleeved with the temperature uniform cover 11, and a diffuser 12 provided in each space of the temperature uniform cover 11.

[0021] In this utility model, a fixed bracket 7 is fixedly installed at the lower circumference of the tank body 1, and the fixed bracket 7 includes multiple support rods, with a pressure-distributing block 8 fixedly installed at the bottom of each support rod, which helps the tank body 1 to be placed stably and to work.

[0022] A feeding cylinder 5 is fixedly installed at one end of the top of the top cover 3, and a dust cover is snapped onto the top of the feeding cylinder 5 to prevent dust, water vapor and other substances from entering the tank 1 from the feeding cylinder 5. It also helps to keep the tank 1 warm and reduce heat loss. A drive motor 4 is fixedly installed in the middle of the top of the top of the top cover 3, and a mixing and stirring component is fixedly installed at the output end of the drive motor 4. The mixing and stirring component is located inside the tank 1. The mixing and stirring component helps to accelerate the catalytic synthesis of antibacterial hydrogel.

[0023] A controller 6 is fixedly installed at the middle of the outer circumference of the tank body 1. The controller 6 can control the operation of the heating strip 10 and the temperature inside the constant temperature channel 9.

[0024] The heating strip 10 is spiral-shaped, and the bottom end of the heating strip 10 is attached to the bottom end of the tank body 1, so that the heating strip 10 is arranged in an orderly and equidistant manner inside the constant temperature channel 9, which helps to accelerate the uniform temperature distribution inside the constant temperature channel 9.

[0025] The diffuser 12 includes a heat transfer column 13, and multiple equal-angle heat dissipation fins 14 are fixedly connected to the circumference of the heat transfer column 13. Multiple equal-angle temperature expansion plates 15 are fixedly installed at the outer end of the circumference of the heat transfer column 13. The outer side of the heat transfer column 13 is fixedly installed to the outer side of the constant temperature channel 9, so that the heat transfer column 13 transfers heat to the multiple heat dissipation fins 14 and the multiple temperature expansion plates 15. At the same time, the heat from the multiple heat dissipation fins 14 is also transferred to the multiple temperature expansion plates 15, so that the temperature uniform cover 11 not only quickly and evenly distributes the temperature inside the constant temperature channel 9, but also improves its temperature uniformity speed.

[0026] Working principle: The constant temperature channel 9 is provided with heating strips 10, multiple diffusers 12 and temperature uniform cover 11 arranged sequentially from the outside to the inside. Each diffuser 12 corresponds to each space of the temperature uniform cover 11. After the controller 6 turns on the heating strips 10, the temperature inside the constant temperature channel 9 can be raised quickly and the heat distribution is uniform, thereby making the temperature of the inner wall of the tank 1 uniform. This allows the antibacterial hydrogel to be catalyzed and synthesized in a constant temperature environment. The diffuser 12 includes heat transfer columns 13, multiple heat dissipation fins 14 and multiple temperature expansion plates 15. The heat transfer columns 13 transfer heat to the multiple heat dissipation fins 14 and multiple temperature expansion plates 15. At the same time, the heat from the multiple heat dissipation fins 14 is also transferred to the multiple temperature expansion plates 15. This makes the temperature uniform cover 11 not only quickly and uniformly uniform the temperature inside the constant temperature channel 9, but also improves its temperature uniformity speed.

[0027] The heating strip 10 is spiral-shaped, and its bottom end is attached to the bottom end of the tank body 1, so that the heating strip 10 is arranged in an orderly and equidistant manner inside the constant temperature channel 9, which helps to accelerate the uniform temperature distribution inside the constant temperature channel 9.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A isothermal catalytic synthesis apparatus for antibacterial hydrogels, comprising a tank (1), wherein a discharge pipe (2) is fixedly installed at the bottom of the tank (1), and a top cover (3) is fixedly installed at the top of the tank (1) by bolts, characterized in that, A constant temperature channel (9) is provided between the inner and outer circumferential walls of the tank (1), and an electric heating strip (10) is fixedly installed on the outside of the constant temperature channel (9). A temperature uniform cover (11) is sleeved on the inside of the constant temperature channel (9). The electric heating strip (10) is sleeved with the temperature uniform cover (11), and a diffuser (12) is provided in each space of the temperature uniform cover (11).

2. The equipment for the thermostatic catalytic synthesis of an antibacterial hydrogel according to claim 1, characterized by the fact that, A fixed bracket (7) is fixedly installed at the lower circumference of the tank body (1), and the fixed bracket (7) includes multiple support rods, with a pressure-distributing block (8) fixedly installed at the bottom of each support rod.

3. The equipment for the thermocatalytic synthesis of an antibacterial hydrogel according to claim 1, characterized in that, A feeding cylinder (5) is fixedly installed at one end of the top of the top cover (3), and a dust cover is snapped onto the top of the feeding cylinder (5). A drive motor (4) is fixedly installed in the middle of the top of the top of the top cover (3), and a mixing and stirring assembly is fixedly installed at the output end of the drive motor (4). The mixing and stirring assembly is located inside the tank body (1).

4. The equipment for the thermocatalytic synthesis of an antibacterial hydrogel according to claim 1, characterized in that, A controller (6) is fixedly installed at the middle of the outer circumference of the tank (1).

5. The equipment for the thermocatalytic synthesis of an antibacterial hydrogel according to claim 1, characterized in that, The heating strip (10) is spiral-shaped, and the bottom end of the heating strip (10) is attached to the bottom end of the tank body (1).

6. The equipment for the thermocatalytic synthesis of an antimicrobial hydrogel according to claim 1, characterized in that, The diffuser (12) includes a heat transfer column (13), and multiple equal-angle heat dissipation fins (14) are fixedly connected around the circumference of the heat transfer column (13). Multiple equal-angle heat expansion plates (15) are fixedly installed at the end of the circumference of the heat transfer column (13). The outer side of the heat transfer column (13) is fixedly installed with the outer side of the constant temperature channel (9).

Citation Information

Patent Citations

  • An apparatus for preparing hydrogel dressings

    CN113578177B