A stirring device for mixing ammonium perchlorate reactants
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]目前高氯酸铵反应物混合用搅拌设备在使用的过程中,搅拌叶片在搅拌釜内固定高度搅动,搅动混合方向单一,反应物搅动上下混合不均匀,搅拌釜内壁的粘黏和出料的堵塞,造成搅拌出料慢,实用性差
[0013]1、本高氯酸铵反应物混合用搅拌设备,通过设置在搅拌釜内部的搅拌杆和搅拌叶片,与举升杆和搅拌电机配合,实现高氯酸铵反应物混合的搅拌操作,结合设置的举升机构,实现搅拌杆和搅拌叶片的举升搅拌,且搅拌叶片不规则多边形结构倾斜设置,可以促进反应物在搅拌釜内的上下翻动融合,从而搅拌混合更充分。
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Figure CN224628984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ammonium perchlorate mixing and stirring technology, specifically to a stirring device for mixing ammonium perchlorate reactants. Background Technology
[0002] Ammonium perchlorate is commonly used as a rocket propellant, explosive compounding agent, and can also be used as a pyrotechnic agent, artificial hail suppressant, and analytical reagent. In the preparation and application of ammonium perchlorate (such as solid rocket propellant), the mixing and stirring of reactants is a key process step.
[0003] Currently, in the process of using mixing equipment for ammonium perchlorate reactants, the stirring blades move at a fixed height in the mixing vessel, resulting in a one-way stirring and mixing direction. This leads to uneven mixing of the reactants from top to bottom, adhesion to the inner wall of the mixing vessel, and blockage of the discharge, resulting in slow mixing and poor practicality. Utility Model Content
[0004] The purpose of this invention is to provide a stirring device for mixing ammonium perchlorate reactants, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stirring device for mixing ammonium perchlorate reactants, comprising a stirring vessel, the stirring vessel being composed of a multi-layer structure, a lifting mechanism being provided at the upper end of one side of the stirring vessel, a lifting frame being provided on one side of the stirring vessel via the lifting mechanism, a mounting frame being provided on one side of the lifting frame, the mounting frame being positioned above the stirring vessel, a stirring motor being provided at the end of the mounting frame away from the lifting frame, the output end of the stirring motor being connected to a lifting rod via a coupling, a lifting hole being provided at the top of the stirring vessel, the lifting rod being positioned inside the stirring vessel through the lifting hole, stirring blades being provided at the bottom of the lifting rod, a feed inlet being provided at the top of the stirring vessel on the side away from the lifting mechanism, a discharge outlet being provided at the bottom of the stirring vessel, and a discharge valve being provided at the lower end of the discharge outlet.
[0006] Preferably, the lifting mechanism includes a lifting seat, a limiting groove, a lifting screw, a screw sleeve, and a servo motor. The upper end of the mixing vessel away from the feed inlet is provided with a lifting seat, and the lifting seat away from the mixing vessel is provided with a limiting groove. The limiting groove is provided with a lifting screw and a screw sleeve. The screw sleeve is connected to the lifting screw. The lower end of one side of the lifting frame is connected to the screw sleeve. The bottom of the lifting screw is connected to the output end of the servo motor at the bottom of the lifting seat through a coupling.
[0007] Preferably, the stirring blades are provided in a plurality of form, the stirring blades are arranged in an irregular polygonal structure, and the stirring blades are inclined on the stirring rod.
[0008] Preferably, a scraper is provided on one side of the stirring rod via a connecting rod.
[0009] Preferably, the bottom of the stirring rod is provided with a spiral rod, which is moved down and located inside the discharge port.
[0010] Preferably, the stirring vessel includes an outer shell, a heat insulation layer, an inner heat-conducting layer, a heating jacket, and an electric heating wire. The outer layer of the stirring vessel is the outer shell, the inner layer of the stirring vessel is the inner heat-conducting layer, the inner side of the outer shell is provided with a heat insulation layer, a heating jacket is formed between the heat insulation layer and the inner heat-conducting layer, and an electric heating wire is provided inside the heating jacket.
[0011] Preferably, the bottom of the mixing vessel is provided with a support, the lower end of the mixing vessel is arranged in a V-shape, the bottom of the mixing blade at the lower end of the mixing rod is inclined, and the mixing vessel below the feed inlet is inclined.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This mixing equipment for ammonium perchlorate reactants uses stirring rods and blades installed inside the mixing vessel, along with a lifting rod and a stirring motor, to achieve the mixing operation of ammonium perchlorate reactants. Combined with the lifting mechanism, the stirring rods and blades are lifted and stirred. The irregular polygonal structure of the stirring blades is tilted, which can promote the tumbling and fusion of the reactants in the mixing vessel, thus making the mixing more thorough.
[0014] 2. This ammonium perchlorate reactant mixing equipment uses an electric heating wire installed inside the mixing vessel to provide heating during mixing. The scraper and spiral rod on the mixing rod rotate and lift within the mixing vessel, achieving mixing and scraping of the material on the inner wall of the mixing vessel. The spiral rod is lifted and moved down to the discharge port, achieving spiral discharge from the discharge port. The discharge from the mixing vessel is smooth, fast, and thorough. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the stirring rod in this utility model;
[0017] Figure 3 This is a schematic diagram of the outer shell of this utility model.
[0018] In the diagram: 1. Mixing vessel; 2. Lifting mechanism; 21. Lifting seat; 22. Limiting groove; 23. Lifting screw; 24. Screw sleeve; 25. Servo motor; 3. Lifting frame; 4. Mounting frame; 5. Mixing motor; 6. Lifting rod; 7. Mixing rod; 71. Spiral rod; 8. Mixing blade; 9. Scraper; 10. Feed inlet; 11. Discharge outlet; 12. Outer shell; 13. Insulation layer; 14. Inner heat-conducting layer; 15. Heating jacket; 16. Electric heating wire. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] like Figures 1 to 3 As shown, the mixing equipment for ammonium perchlorate reactants in this embodiment includes a mixing vessel 1, which is composed of multiple layers. A lifting mechanism 2 is provided at the upper end of one side of the mixing vessel 1. A lifting frame 3 is provided on one side of the mixing vessel 1 via the lifting mechanism 2. A mounting frame 4 is provided on one side of the lifting frame 3. The mounting frame 4 is located above the mixing vessel 1. A stirring motor 5 is provided at the end of the mounting frame 4 away from the lifting frame 3. The output end of the stirring motor 5 is connected to a lifting rod 6 via a coupling. A lifting hole is provided at the top of the mixing vessel 1. The lifting rod 6 is located inside the mixing vessel 1 through the lifting hole. The diameter of the lifting hole is the same as that of the lifting rod 6. The diameter is set accordingly. The inside of the stirring vessel 1 at the lifting hole is equipped with a sealing seat. When the lifting rod 6 passes through the lifting hole, the adhesive on the surface of the lifting rod 6 is scraped off. The bottom of the lifting rod 6 is equipped with stirring blades 8. The top of the stirring vessel 1 away from the lifting mechanism 2 is equipped with a feed port 10. The bottom of the stirring vessel 1 is equipped with a discharge port 11. The lower end of the discharge port 11 is equipped with a discharge valve to realize the spiral discharge of the discharge port 11. The discharge of the stirring vessel 1 is smooth, fast and thorough, realizing the lifting and stirring of the stirring rod 7 and stirring blades 8, which can promote the up and down tumbling and fusion of the reactants in the stirring vessel 1, so as to make the mixing more thorough.
[0022] Specifically, the lifting mechanism 2 includes a lifting seat 21, a limiting groove 22, a lifting screw 23, a screw sleeve 24, and a servo motor 25. The upper end of the mixing vessel 1 away from the feed inlet 10 is provided with the lifting seat 21. The lifting seat 21 away from the mixing vessel 1 is provided with the limiting groove 22. The lifting screw 23 and the screw sleeve 24 are provided inside the limiting groove 22. The screw sleeve 24 is connected to the lifting screw 23. The lower end of one side of the lifting frame 3 is connected to the screw sleeve 24. The bottom of the lifting screw 23 is connected to the bottom of the lifting seat 21 through a coupling. The output end of the servo motor 25 is connected, and the servo motor 25 is programmed to rotate in both directions. The lifting height is set to correspond to the length of the lifting rod 6. During the stirring process, the servo motor 25 on the lifting seat 21 drives the lifting screw 23 in the limiting groove 22 to rotate. The screw sleeve 24 on the lifting screw 23 drives the lifting frame 3, the mounting frame 4 and the stirring motor 5 to move up and down above the mixing vessel 1. Thus, the lifting rod 6, the stirring rod 7 and the stirring blade 8 are lifted up and down inside the mixing vessel 1 through the lifting mechanism 2.
[0023] Furthermore, there are several stirring blades 8, which are arranged in an irregular polygonal structure and are inclined on the stirring rod 7. When the irregular polygonal structure of the inclined stirring blades 8 is lifted and rotated, it can move the reactants up and down and turn them over.
[0024] Furthermore, a scraper 9 is provided on one side of the stirring rod 7 via a connecting rod. The side of the scraper 9 away from the connecting rod is in contact with the inner wall of the mixing vessel 1. The scraper 9 is lifted and rotated inside the mixing vessel 1 along with the stirring rod 7, which facilitates scraping and stirring the material at the edge of the mixing vessel 1. When discharging, the scraper 9 moves downward from a high position. The scraper 9 rotates and moves downward inside the mixing vessel 1, scraping off the reactants adhering to the inner wall of the mixing vessel 1.
[0025] Furthermore, a spiral rod 71 is provided at the bottom of the stirring rod 7. The spiral rod 71 is moved down and located inside the discharge port 11. During the stirring process of the mixing vessel 1, the bolt rod 71 moves up and down with the stirring rod 7 inside the mixing vessel 1. When the spiral rod 71 is lifted down and moved into the discharge port 11, it will move up and not rotate continuously inside the discharge port 11. When the mixing vessel 1 discharges, the stirring rod 7 is moved down to a low position through the lifting mechanism 2, and the spiral rod 71 at the bottom of the stirring rod 7 moves down to the inside of the discharge port 11. During the discharge process, the spiral rod 71 rotates continuously inside the discharge port 11 to achieve spiral discharge from the discharge port 11.
[0026] Furthermore, the stirred tank 1 includes an outer shell 12, an insulation layer 13, an inner heat-conducting layer 14, a heating jacket 15, and an electric heating wire 16. The outer shell 12 is the outer layer of the stirred tank 1, which is made of stainless steel. The inner heat-conducting layer 14 is the inner layer of the stirred tank 1, which is made of silicon carbide ceramic. The insulation layer 13 is provided on the inner side of the outer shell 12, and it is made of rock wool. A heating jacket 15 is formed between the insulation layer 13 and the inner heat-conducting layer 14. An electric heating wire 16 is provided inside the heating jacket 15. The electric heating wire 16 is spirally wound on the inner heat-conducting layer 14. A temperature sensor is provided at the upper end of the interior of the stirred tank 1. The temperature sensor monitors the reaction mixing temperature inside the stirred tank 1. When the electric heating wire 16 is energized, it heats the reaction mixing inside the stirred tank 1 through the inner heat-conducting layer 14.
[0027] Furthermore, the bottom of the mixing vessel 1 is provided with a support, and the lower end of the mixing vessel 1 is set in a V-shaped structure. The bottom of the mixing blade 8 at the lower end of the mixing rod 7 is set at an inclination. When discharging, when the mixing rod 7 moves down to a low position, the bottom of the mixing blade 8 contacts the bottom of the mixing vessel 1. The mixing blade 8 plays the role of scraping the material at the bottom of the mixing vessel 1. The mixing vessel 1 below the feed inlet 10 is set at an inclination, and the feed slides along the inclination of the mixing vessel 1, making feeding convenient.
[0028] The usage method of this embodiment is as follows: The device is connected to a power source. The raw materials for mixing ammonium perchlorate reactants are fed into the stirred tank 1 through the feed inlet 10. When heating is required for the reaction mixing, the electric heating wire 16 in the heating jacket 15 is energized, heating the stirred tank 1 through the inner heat-conducting layer 14. The stirring mechanism has a heating function. The stirring motor 5 drives the lifting rod 6 and the stirring rod 7 to rotate, causing the stirring blades 8 to rotate inside the stirred tank 1. The stirring blades 8 stir and mix the reactants inside the stirred tank 1. During the stirring process, the servo motor 25 on the lifting seat 21 drives the lifting screw 23 in the limiting groove 22 to rotate. The screw sleeve 24 on the lifting screw 23 drives the lifting frame 3, the mounting frame 4, and the stirring motor 5 to move up and down above the stirred tank 1, thereby driving the lifting rod 6, the stirring rod 7, and the stirring mechanism 2 to move the stirring mechanism 2. The stirring blades 8 move up and down inside the stirred tank 1, rotating and stirring. The irregular polygonal structure of the stirring blades 8 is tilted to promote the tumbling and fusion of reactants inside the stirred tank 1, resulting in more thorough mixing. After mixing, the discharge valve on the discharge port 11 is opened, and the lifting mechanism 2 moves the stirring motor 5, lifting rod 6, stirring rod 7, stirring blades 8, and scraper 9 from a high position downwards. The scraper 9 rotates and moves downwards inside the stirred tank 1, scraping off the reactants adhering to the inner wall of the stirred tank 1. After the lifting mechanism 2 moves to a lower position, it stops lifting. The spiral rod 71 on the stirring rod 7 moves down to the inside of the discharge port 11 and rotates inside the discharge port 11, realizing spiral discharge from the discharge port 11. The discharge from the stirred tank 1 is smooth, fast, and thorough.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An agitating device for mixing ammonium perchlorate reactants, comprising an agitating vessel (1), characterized in that: The mixing vessel (1) is composed of a multi-layer structure. A lifting mechanism (2) is provided at the upper end of one side of the mixing vessel (1). A lifting frame (3) is provided on one side of the mixing vessel (1) through the lifting mechanism (2). A mounting frame (4) is provided on one side of the lifting frame (3). The mounting frame (4) is located above the mixing vessel (1). A stirring motor (5) is provided at the end of the mounting frame (4) away from the lifting frame (3). The output end of the stirring motor (5) is connected to the lifting rod (6) through a coupling. A lifting hole is provided at the top of the mixing vessel (1). The lifting rod (6) is located inside the mixing vessel (1) through the lifting hole. A stirring blade (8) is provided at the bottom of the lifting rod (6). A feed inlet (10) is provided at the top of the side of the mixing vessel (1) away from the lifting mechanism (2). A discharge port (11) is provided at the bottom of the mixing vessel (1). A discharge valve is provided at the lower end of the discharge port (11).
2. The ammonium perchlorate reactant mixing agitator apparatus of claim 1, wherein: The lifting mechanism (2) includes a lifting seat (21), a limiting groove (22), a lifting screw (23), a screw sleeve (24), and a servo motor (25). The upper end of the mixing vessel (1) away from the feed inlet (10) is provided with a lifting seat (21). The lifting seat (21) away from the mixing vessel (1) is provided with a limiting groove (22). The limiting groove (22) is provided with a lifting screw (23) and a screw sleeve (24). The screw sleeve (24) is connected to the lifting screw (23). The lower end of the lifting frame (3) is connected to the screw sleeve (24). The bottom of the lifting screw (23) is connected to the output end of the servo motor (25) at the bottom of the lifting seat (21) through a coupling.
3. The ammonium perchlorate reactant mixing agitator apparatus of claim 1, wherein: The stirring blades (8) are provided in a plurality of units, and the stirring blades (8) are arranged in a polygonal structure and are inclined on the stirring rod (7).
4. The ammonium perchlorate reactant mixing agitator apparatus of claim 3, wherein: A scraper (9) is provided on one side of the stirring rod (7) via a connecting rod.
5. The ammonium perchlorate reactant mixing agitator apparatus of claim 3, wherein: The bottom of the stirring rod (7) is provided with a spiral rod (71), which is moved down and located inside the discharge port (11).
6. The ammonium perchlorate reactant mixing agitator apparatus of claim 1, wherein: The stirring vessel (1) includes an outer shell (12), a heat insulation layer (13), an inner heat-conducting layer (14), a heating jacket (15), and an electric heating wire (16). The outer layer of the stirring vessel (1) is the outer shell (12), and the inner layer of the stirring vessel (1) is the inner heat-conducting layer (14). The inner side of the outer shell (12) is provided with a heat insulation layer (13), and a heating jacket (15) is formed between the heat insulation layer (13) and the inner heat-conducting layer (14). An electric heating wire (16) is provided inside the heating jacket (15).
7. The ammonium perchlorate reactant mixing agitator apparatus of claim 3, wherein: The bottom of the mixing vessel (1) is provided with a support, the lower end of the mixing vessel (1) is set in a V-shaped structure, the bottom of the mixing blade (8) at the lower end of the mixing rod (7) is set at an inclination, and the mixing vessel (1) below the feed inlet (10) is set at an inclination.