A stirring paddle for a reactor with a circular hole

CN224628991UActive Publication Date: 2026-08-14GUANGDONG SHENGYE CHEM TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]传统的搅拌叶片大多为实心结构,当搅拌高粘度物料时,由于物料的流动性差,搅拌叶片在旋转过程中需要克服较大的阻力,使得搅拌所需的功率较大,能源消耗高;同时,实心搅拌叶片与物料的流体交互有限,在搅拌过程中难以对物料进行充分的作用,导致物料混合不均匀,反应不充分,进而影响产品的质量和生产效率,为此,提出一种带圆孔的反应釜搅拌桨

Benefits of technology

[0018]一、通过加料孔能便捷地将原料加入到釜体内侧,电机启动后,其输出轴通过联轴器带动搅拌轴在釜盖中心处转动,搅拌轴底部的搅拌叶片随之旋转,可对釜体内的物料进行有效搅拌,搅拌叶片表面开设若干个圆孔,在高粘度物料中,能使搅拌功率降低10%左右,有效节约能源,圆孔增加了搅拌叶片与物料的流体交互,提高了搅拌力,进而使物料混合更均匀,反应更加充分,提升生产质量。

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Abstract

This utility model relates to the field of reactor stirring technology and discloses a reactor stirring paddle with round holes. It includes a reactor body, a reactor lid connected to the top of the reactor body, and a stirring shaft rotatably connected to the center of the reactor lid. The bottom of the stirring shaft has several stirring blades, each with several round holes on its surface. A connecting assembly is provided at the bottom of the stirring shaft for disassembling and installing the stirring blades. The connecting assembly includes several fixing brackets, allowing for convenient addition of raw materials into the reactor body through feeding holes. After the motor starts, its output shaft drives the stirring shaft to rotate at the center of the reactor lid via a coupling. The stirring blades at the bottom of the stirring shaft rotate accordingly, effectively stirring the materials inside the reactor. The round holes on the surface of the stirring blades effectively save energy in high-viscosity materials. The round holes increase the fluid interaction between the stirring blades and the materials, improving the stirring force, resulting in more uniform mixing, more complete reaction, and improved production quality.
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Description

Technical Field

[0001] This utility model relates to the field of reactor stirring technology, specifically a reactor stirring paddle with a circular hole. Background Technology

[0002] In many fields such as chemical engineering, pharmaceuticals, and food processing, reaction vessels are commonly used equipment for various chemical reactions. As a key component of the reaction vessel, the performance of the stirring blades directly affects the reaction's effect and efficiency.

[0003] Traditional stirring blades are mostly solid structures. When stirring high-viscosity materials, due to the poor fluidity of the materials, the stirring blades need to overcome a large resistance during rotation, resulting in high power requirements and high energy consumption. At the same time, the fluid interaction between solid stirring blades and materials is limited, making it difficult to fully act on the materials during stirring, leading to uneven mixing and incomplete reaction, which in turn affects product quality and production efficiency. To address this, a stirring impeller with a circular hole for a reactor is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a stirring paddle for a reactor with a circular hole to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a stirring paddle for a reaction vessel with round holes, comprising a vessel body, a vessel cover connected to the top of the vessel body, a stirring shaft rotatably connected to the center of the vessel cover, a plurality of stirring blades provided at the bottom of the stirring shaft, and a plurality of round holes opened on the surface of the stirring blades;

[0006] The bottom of the stirring shaft is provided with a connecting component, which is used for disassembling and installing the stirring blades;

[0007] The connecting assembly includes several fixing frames, the inner wall of which is provided with a sliding groove, and the inner wall of the sliding groove is provided with several limiting grooves;

[0008] A slide rod is slidably connected to the inner side of the slide groove, a slide plate is fixed to one side of the slide rod, and a locking rod is fixed to one side of the bottom of the slide plate;

[0009] Several connecting rods are fixed to the top of the stirring blade, and a locking groove is provided on one side of each connecting rod.

[0010] Preferably, the locking rod is cylindrical in shape. When the locking rod is inserted into the locking groove, the stirring blade is in the installed state, and when the locking rod leaves the locking groove, the stirring blade is in the disassembled state.

[0011] Preferably, in the above-mentioned case, a spring is connected between one of the slide plates and the inner wall of the slide groove, and a cover plate covering the spring is bolted to one side of the fixing frame.

[0012] Preferably, as described above, a through hole is provided on one side of the slide rod, the through hole is used for inserting a tool to push the slide rod, and a first sealing ring is fixed on one side of the cover plate and fits against one side of the fixing frame.

[0013] Preferably, the outer side of the connecting rod is adapted to the inner side of the limiting groove.

[0014] Preferably, the inner walls of the locking groove and the sliding groove are both fixed with a second sealing ring, and the inner side of the second sealing ring is respectively attached to the outer side of the connecting rod and the sliding rod.

[0015] Preferably, the fixing frame is fixed to the bottom of the stirring shaft, the top of the kettle cover is provided with a feeding hole, the bottom of the kettle body is provided with a discharge pipe, and a valve is installed on the discharge pipe.

[0016] Preferably, as described above, a connecting frame is fixed to the top of the vessel lid, a motor is fixed to the top of the connecting frame, and the output shaft of the motor is connected to the top of the stirring shaft via a coupling.

[0017] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0018] 1. Raw materials can be conveniently added to the inside of the reactor through the feeding hole. After the motor starts, its output shaft drives the stirring shaft to rotate at the center of the reactor lid through the coupling. The stirring blades at the bottom of the stirring shaft rotate accordingly, which can effectively stir the materials in the reactor. Several round holes are opened on the surface of the stirring blades. In high-viscosity materials, the stirring power can be reduced by about 10%, which can effectively save energy. The round holes increase the fluid interaction between the stirring blades and the materials, improve the stirring force, and thus make the materials more uniformly mixed, the reaction more complete, and improve the production quality.

[0019] 2. When the mixing blades need to be disassembled for maintenance, simply insert a tool into the through hole on one side of the slide rod, push the slide rod, and through a series of linkages, the locking rod will move away from the inside of the locking groove, making it easy to remove the mixing blades from the fixing frame. The operation is simple and quick. When installing the mixing blades, align the connecting rod at the top of the mixing blade with the limiting groove on the inner wall of the fixing frame, and then push the slide rod to insert the locking rod into the locking groove on one side of the connecting rod to complete the installation. The whole process is simple and smooth, and can quickly complete the installation of the mixing blades, improving the equipment assembly efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a first-view structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the second-view structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of the stirring shaft of this utility model;

[0024] Figure 4 This is a schematic diagram of the main cross-sectional structure of the fixing frame of this utility model;

[0025] Figure 5 This is a schematic diagram of the locking rod structure of this utility model.

[0026] Explanation of reference numerals in the attached drawings: 1. Kettle body; 2. Kettle lid; 3. Connecting frame; 4. Motor; 5. Feeding hole; 6. Connecting assembly; 61. Fixing frame; 62. Connecting rod; 63. Spring; 64. Locking rod; 65. Through hole; 66. Slide plate; 67. Locking groove; 68. Sliding groove; 69. Sliding rod; 610. Limiting groove; 7. Discharge pipe; 8. Stirring shaft; 9. Cover plate; 10. Stirring blade; 11. Round hole. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0029] Example

[0030] Please see Figure 1-5 This utility model provides a technical solution: a reaction vessel stirring paddle with round holes, including a vessel body 1, a vessel cover 2 connected to the top of the vessel body 1, a stirring shaft 8 rotatably connected to the center of the vessel cover 2, a plurality of stirring blades 10 provided at the bottom of the stirring shaft 8, and a plurality of round holes 11 opened on the surface of the stirring blades 10, the spacing of the round holes 11 being 10mm-50mm, forming local turbulence during the stirring process. The presence of the round holes 11 increases the fluid interaction between the stirring blades 10 and the material. The structure of the round holes 11 enables high-viscosity materials to generate radial and axial composite flow, reducing stirring resistance. In high-viscosity materials, the stirring blades 10 with round holes 11 reduce the stirring power by about 10%, increase the stirring force, and make the material mix more uniform and the reaction more complete.

[0031] The following is a comparison of mixing data between the stirring blade 10 with and without the round hole 11 in this embodiment:

[0032] Stirring time / minute 60 50 Energy consumption / kWh 100 90 Mixing uniformity / % 85% 90%

[0033] The data above shows that, in actual use, the stirring blade 10 with the round hole 11 reduces the stirring power by about 10% and shortens the mixing time by about 15%-30%, giving the stirring blade 10 with the round hole 11 an advantage in practical applications.

[0034] A connecting assembly 6 is provided at the bottom of the stirring shaft 8. The connecting assembly 6 is used for disassembling and installing the stirring blade 10. The connecting assembly 6 includes several fixing brackets 61. The inner wall of the fixing bracket 61 is provided with a sliding groove 68. The inner wall of the sliding groove 68 is provided with several limiting grooves 610. A sliding rod 69 is slidably connected to the inner side of the sliding groove 68. A sliding plate 66 is fixed to one side of the sliding rod 69. A locking rod 64 is fixed to one side of the bottom of the sliding plate 66. Several connecting rods 62 are fixed to the top of the stirring blade 10. A locking groove 67 is provided on one side of the connecting rod 62. When the connecting rod 62 at the top of the stirring blade 10 is inserted into the sliding groove 68 of the fixing bracket 61, the outer side of the connecting rod 62 is locked into the limiting groove 610. Pushing the sliding rod 69 compresses the spring 63, so that the locking rod 64 is aligned with the locking groove 67 of the connecting rod 62. When the sliding rod 69 is released, the spring 63 returns to its original position and pushes the sliding plate 66. The locking rod 64 is inserted into the locking groove 67 to complete the locking.

[0035] The locking rod 64 is cylindrical. When the locking rod 64 is inserted into the inner side of the locking groove 67, the stirring blade 10 is in the installed state. When the locking rod 64 leaves the inner side of the locking groove 67, the stirring blade 10 is in the disassembled state. A spring 63 is connected between one of the sliding plates 66 and the inner wall of the sliding groove 68. A cover plate 9 covering the spring 63 is bolted to one side of the fixing frame 61. The first sealing ring prevents material from seeping into and contacting the spring 63.

[0036] A through hole 65 is provided on one side of the slide rod 69. The through hole 65 is used for inserting a tool to push the slide rod 69. A first sealing ring is fixed on one side of the cover plate 9 and fits against one side of the fixing frame 61. The outer side of the connecting rod 62 is adapted to the inner side of the limiting groove 610.

[0037] The inner walls of the locking groove 67 and the sliding groove 68 are both fixed with second sealing rings. The inner side of the second sealing ring is respectively attached to the outer side of the connecting rod 62 and the sliding rod 69, which prevents materials from entering the interior of the relevant components and ensures the normal operation and service life of the equipment.

[0038] The fixing frame 61 is fixed to the bottom of the stirring shaft 8. The top of the lid 2 is provided with a feeding hole 5. The bottom of the body 1 is provided with a discharge pipe 7. A valve is installed on the discharge pipe 7. The discharge pipe 7 at the bottom of the body 1 is used to discharge the material after reaction. The valve installed on the discharge pipe 7 can control the discharge of material. The top of the lid 2 is fixed with a connecting frame 3. The top of the connecting frame 3 is fixed with a motor 4. The output shaft of the motor 4 is connected to the top of the stirring shaft 8 through a coupling. The connecting frame 3 fixed on the top of the lid 2 is used to support the motor 4 and ensure the stable operation of the motor 4.

[0039] Working principle: When materials need to be mixed, the raw materials are added into the inside of the vessel 1 through the feeding hole 5. The motor 4 is started, and its output shaft drives the stirring shaft 8 to rotate at the center of the vessel cover 2 through the coupling. The stirring blades 10 at the bottom of the stirring shaft 8 rotate accordingly, stirring the materials in the vessel 1. Since the surface of the stirring blades 10 has several round holes 11, the presence of the round holes 11 increases the fluid interaction between the stirring blades 10 and the materials. In high-viscosity materials, the stirring power is reduced by about 10%, while the stirring force is increased, making the materials more uniformly mixed and the reaction more complete.

[0040] When the stirring blade 10 needs to be disassembled for maintenance, remove the lid 2 and the stirring shaft 8, use a tool to insert into the through hole 65 on one side of the slide rod 69, push the slide rod 69, the slide rod 69 drives the slide plate 66 to move, thereby causing the locking rod 64 to leave the inside of the locking groove 67. At this time, the stirring blade 10 is in a detachable state, and the stirring blade 10 can be removed from the fixing frame 61.

[0041] When the stirring blade 10 needs to be installed, align the connecting rod 62 at the top of the stirring blade 10 with the limiting groove 610 on the inner wall of the fixing frame 61, insert the connecting rod 62 into the limiting groove 610, push the slide rod 69, and slide the slide rod 69 in the slide groove 68. At the same time, it drives the slide plate 66 to move, and the locking rod 64 at the bottom of the slide plate 66 moves accordingly. When the locking rod 64 is inserted into the locking groove 67 on one side of the connecting rod 62, the stirring blade 10 is in the installation state. At this time, the spring 63 between one of the slide plates 66 and the inner wall of the slide groove 68 is in a compressed state, providing a certain locking force for the locking rod 64 to ensure that the stirring blade 10 is installed firmly.

[0042] A first sealing ring is fixed on one side of the cover plate 9 and fits against the side of the fixed frame 61. This can prevent materials from entering the slide 68 and affecting the movement of components such as the slide rod 69. The spring 63 can be replaced by removing the cover plate 9.

[0043] In summary, raw materials can be conveniently added to the inside of the vessel body 1 through the feeding hole 5. After the motor 4 is started, its output shaft drives the stirring shaft 8 to rotate at the center of the vessel cover 2 through the coupling. The stirring blades 10 at the bottom of the stirring shaft 8 rotate accordingly, which can effectively stir the materials in the vessel body 1. Several round holes 11 are opened on the surface of the stirring blades 10. In high viscosity materials, the stirring power can be reduced by about 10%, which can effectively save energy. The round holes 11 increase the fluid interaction between the stirring blades 10 and the materials, improve the stirring force, and thus make the materials more uniformly mixed, the reaction more complete, and improve the production quality.

[0044] When the stirring blade 10 needs to be disassembled for maintenance, simply insert a tool into the through hole 65 on one side of the slide rod 69, push the slide rod 69, and through a series of linkages, make the locking rod 64 leave the inside of the locking groove 67, so that the stirring blade 10 can be easily removed from the fixing frame 61. The operation is simple and quick. When installing the stirring blade 10, align the connecting rod 62 at the top of the stirring blade 10 with the limiting groove 610 on the inner wall of the fixing frame 61, and then push the slide rod 69 so that the locking rod 64 is inserted into the inside of the locking groove 67 on one side of the connecting rod 62 to complete the installation. The whole process is simple and smooth, and the installation of the stirring blade 10 can be completed quickly, improving the equipment assembly efficiency.

[0045] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A reaction vessel stirring paddle with a circular hole, comprising a vessel body (1), characterized in that, The top of the vessel body (1) is connected to a vessel lid (2), and a stirring shaft (8) is rotatably connected to the center of the vessel lid (2). The bottom of the stirring shaft (8) is provided with several stirring blades (10), and several round holes (11) are opened on the surface of the stirring blades (10). The bottom of the stirring shaft (8) is provided with a connecting component (6), which is used for disassembling and installing the stirring blades (10); The connecting component (6) includes several fixing frames (61), the inner wall of the fixing frame (61) is provided with a sliding groove (68), and the inner wall of the sliding groove (68) is provided with several limiting grooves (610); A slide rod (69) is slidably connected to the inner side of the slide groove (68), a slide plate (66) is fixed to one side of the slide rod (69), and a locking rod (64) is fixed to one side of the bottom of the slide plate (66); The top of the stirring blade (10) is fixed with several connecting rods (62), and a locking groove (67) is provided on one side of the connecting rod (62).

2. The reaction vessel impeller with a circular hole according to claim 1, characterized in that, The locking rod (64) is cylindrical. When the locking rod (64) is inserted into the locking groove (67), the stirring blade (10) is in the installed state. When the locking rod (64) leaves the locking groove (67), the stirring blade (10) is in the disassembled state.

3. The reaction vessel impeller with a circular hole according to claim 1, characterized in that, One of the slide plates (66) is connected to the inner wall of the slide groove (68) by a spring (63), and a cover plate (9) covering the spring (63) is bolted to one side of the fixing frame (61).

4. The reaction vessel impeller with a circular hole according to claim 3, characterized in that, A through hole (65) is provided on one side of the slide rod (69), and the through hole (65) is used for inserting a tool to push the slide rod (69). A first sealing ring is fixed on one side of the cover plate (9) and fits against one side of the fixing frame (61).

5. A reaction vessel impeller with a circular hole according to claim 4, characterized in that, The outer side of the connecting rod (62) is adapted to the inner side of the limiting groove (610).

6. A reaction vessel impeller with a circular hole according to claim 5, characterized in that, The inner walls of the locking groove (67) and the sliding groove (68) are both fixed with a second sealing ring, and the inner side of the second sealing ring is respectively attached to the outer side of the connecting rod (62) and the sliding rod (69).

7. The reaction vessel impeller with a hole according to claim 1, characterized in that, The fixing frame (61) is fixed to the bottom of the stirring shaft (8), the top of the lid (2) is provided with a feeding hole (5), the bottom of the body (1) is provided with a discharge pipe (7), and a valve is installed on the discharge pipe (7).

8. The reaction vessel impeller with a hole according to claim 1, characterized in that, The top of the lid (2) is fixed with a connecting frame (3), and the top of the connecting frame (3) is fixed with a motor (4). The output shaft of the motor (4) is connected to the top of the stirring shaft (8) through a coupling.