An internal coil reactor with good stirring effect
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]现有的内盘管式反应釜其盘管支架一般外侧与釜体内壁相连,底部与釜体内部的底端相连,而搅拌将则在盘管支架的内部转动,导致盘管支架外围并与釜体内壁之间无法进行搅拌,只能通过物料搅拌时自流动实现搅动,因此,亟待一种改进的技术来解决现有技术中所存在的这一问题
[0015]内盘管与立杆相连,立杆与上层环板及下层环板内沿相连,而上层环板和下层环板通过加强板相连并均与釜体的内壁相连,主轴底部设置有U型搅拌桨,U型搅拌桨两端向上弯折并转动设置于立杆和釜体内壁之间,同时还位于下层环板的下方,通过U型搅拌桨可对釜体内部外围的区域进行搅拌,大大提高釜体内部物料的搅拌效果。
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Figure CN224629004U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to an internal coil type reaction vessel with good stirring effect. Background Technology
[0002] In a broad sense, a reaction vessel is a container where physical or chemical reactions occur. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. An internal coil reaction vessel, on the other hand, has an internal coil inside. The heat exchange medium enters the internal coil to exchange heat with the materials inside the vessel.
[0003] In existing internal coil reactors, the outer side of the coil support is generally connected to the inner wall of the reactor, and the bottom is connected to the bottom of the reactor. The agitator rotates inside the coil support, which means that the outer side of the coil support cannot be stirred with respect to the inner wall of the reactor. Stirring can only be achieved by the self-flow of the material during stirring. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content
[0004] The purpose of this invention is to provide an internal coil reactor with good stirring effect to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an internal coil reactor with good stirring effect, comprising a reactor body, a coil support, an internal coil, and a stirrer;
[0006] The top of the vessel body is provided with a vessel cover, and a motor is provided at the center of the upper surface of the vessel cover via a motor mount. The bottom of the vessel body is provided with a discharge port, and a shaft seat is provided at the bottom of the vessel body above the discharge port via several inclined rods. The upper surface of the vessel cover is also provided with two flange joints.
[0007] The coil support includes an upper ring plate, a lower ring plate, a reinforcing plate, and uprights. The lower ring plate is provided on the lower surface of the upper ring plate through a number of radially distributed reinforcing plates. The outer ends of the upper ring plate, the lower ring plate, and the reinforcing plates are all connected to the inner wall of the vessel. A number of uprights are vertically connected to the inner sides of the upper ring plate and the lower ring plate. The upper ring plate is connected to the top of the uprights.
[0008] The outer edge of the inner coil is connected to each inner upright, and the two ends of the inner coil are respectively provided with extension sections and are connected to two flange joints respectively through the two extension sections.
[0009] The agitator includes a main shaft, rod-type agitators and U-shaped agitators. The top end of the main shaft is connected to the output shaft of the motor via a coupling, and the bottom end of the main shaft is rotatably connected to a shaft seat. The main shaft is equipped with several rod-type agitators, and the lower part of the main shaft is connected to a U-shaped agitator. The two ends of the U-shaped agitator are bent upward and rotatably disposed between the upright and the inner wall of the vessel.
[0010] Preferably, the present invention provides an internal coil reactor with good stirring effect, wherein both the upper ring plate and the lower ring plate are provided with several through slots.
[0011] Preferably, the present invention provides an internal coil reactor with good stirring effect, wherein the middle positions of the rod-type stirring paddle and the U-shaped stirring paddle are both fastened to the main shaft by sleeves and bolts.
[0012] Preferably, the present invention provides an internal coil reactor with good stirring effect, wherein the upper surface of the reactor cover is further provided with a thermometer port, a pressure gauge port, a manhole and several feed inlets.
[0013] Preferably, the present invention provides an internal coil reactor with good stirring effect, wherein the bottom of the reactor body is provided with several supporting feet.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] The inner coil is connected to the upright, which is connected to the inner edge of the upper and lower ring plates. The upper and lower ring plates are connected by reinforcing plates and are both connected to the inner wall of the vessel. A U-shaped stirring paddle is installed at the bottom of the main shaft. The two ends of the U-shaped stirring paddle are bent upward and rotated between the upright and the inner wall of the vessel, and are also located below the lower ring plate. The U-shaped stirring paddle can stir the area inside and outside the vessel, greatly improving the stirring effect of the material inside the vessel. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a top view of the coil support structure.
[0018] In the diagram: 1. Vessel body; 2. Inner coil; 3. Vessel cover; 4. Motor; 5. Discharge port; 6. Inclined rod; 7. Shaft seat; 8. Upper ring plate; 9. Lower ring plate; 10. Reinforcing plate; 11. Vertical rod; 12. Extension section; 13. Flange joint; 14. Main shaft; 15. Rod-type agitator; 16. U-shaped agitator; 17. Through groove; 18. Sleeve; 19. Thermometer port; 20. Pressure gauge port; 21. Manhole; 22. Feed inlet; 23. Support leg. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Please see Figure 1-2 This utility model provides a technical solution: an internal coil reactor with good stirring effect, including a reactor body 1, a coil support, an internal coil 2 and a stirrer;
[0022] The top of the vessel body 1 is provided with a vessel cover 3. A motor 4 is installed at the center of the upper surface of the vessel cover 3 via a motor mount. The bottom of the vessel body 1 is provided with a discharge port 5. The bottom of the vessel body 1 and above the discharge port 5 are provided with a bearing seat 7 via several inclined rods 6. The upper surface of the vessel cover 3 is also provided with two flange joints 13. The upper surface of the vessel cover 3 is also provided with a thermometer port 19, a pressure gauge port 20, a manhole 21 and several feed ports 22. The thermometer port 19 and the pressure gauge port 20 are used to install thermometers and pressure gauges respectively, so as to realize the monitoring of the internal temperature and pressure of the vessel body 1. The manhole 21 facilitates the entry and exit of operators during the assembly of the reactor. The feed ports 22 are used for adding materials. The bottom of the vessel body 1 is provided with several support feet 23 to achieve overall lifting and support.
[0023] The coil support includes an upper ring plate 8, a lower ring plate 9, a reinforcing plate 10, and uprights 11. The lower ring plate 9 is provided on the lower surface of the upper ring plate 8 through several radially distributed reinforcing plates 10. The outer ends of the upper ring plate 8, the lower ring plate 9, and the reinforcing plates 10 are all connected to the inner wall of the vessel body 1. Several uprights 11 are vertically connected to the inner sides of the upper ring plate 8 and the lower ring plate 9. The upper ring plate 8 is connected to the top of the uprights 11. Several through grooves 17 are provided on both the upper ring plate 8 and the lower ring plate 9 to prevent material from accumulating on the upper ring plate 8 or the lower ring plate 9.
[0024] The outer edge of the inner coil 2 is connected to the inner side of each upright 11. The inner coil 2 is provided with extension sections 12 at both ends and is connected to two flange joints 13 through the two extension sections 12 respectively.
[0025] The agitator includes a main shaft 14, rod-type agitators 15, and U-shaped agitators 16. The top end of the main shaft 14 is connected to the output shaft of the motor 4 via a coupling, and the bottom end of the main shaft 14 is rotatably connected to the bearing seat 7. The main shaft 14 is equipped with several rod-type agitators 15, and the lower part of the main shaft 14 is connected to the U-shaped agitators 16. The middle positions of the rod-type agitators 15 and the U-shaped agitators 16 are fastened to the main shaft 14 via sleeves 18 and bolts to realize the connection and disassembly of the rod-type agitators 15 and the U-shaped agitators 16 from the main shaft 14. The two ends of the U-shaped agitators 16 are bent upward and rotatably disposed between the upright rod 11 and the inner wall of the vessel body 1.
[0026] Installation method and operating principle: First, assemble the coil support. Weld the upper ring plate 8 and the lower ring plate 9 together with several reinforcing plates 10. Weld multiple uprights 11 vertically to the inner sides of the upper ring plate 8 and the lower ring plate 9 respectively. Then, weld the outer edge of the inner coil 2 to each upright 11, and extend both ends of the inner coil 2 upwards. Secure the rod-type agitator 15 to the main shaft 14 with sleeves 18 and bolts. Connect the top of the main shaft 14 to the output shaft of the motor 4 mounted on the vessel cover 3 through a coupling. Next, place the upper ring plate 8, the lower ring plate 9, and the inner coil 2 around the main shaft 14. Finally, secure the U-shaped agitator 16 to the bottom of the main shaft 14 with sleeves 18 and bolts. The vessel lid 3 is hoisted using a steel wire rope, and another set of steel wire ropes passes through the manhole 21 to suspend the coil support. The agitator is then placed inside the vessel body 1, and the coil support is simultaneously placed inside the vessel body 1, allowing the bottom of the main shaft 14 to connect with the shaft seat 7. The inner upper ring plate 8, lower ring plate 9, and reinforcing plate 10 are manually welded to the inner wall of the vessel body 1, requiring continuous suspension of the coil support using hoisting equipment. After welding, the operator climbs out through the manhole 21, completing the installation. During operation, heat exchange media such as hot gas, hot oil, and cold water enter the inner coil 2 through one flange joint 13 and exit through the other flange joint 13, thus achieving heat exchange with the material. The motor 4 drives the main shaft 14 to rotate, thereby driving the rod-type agitator 15 and the U-shaped agitator 16 to rotate to agitate the material. The bent portions at both ends of the U-shaped agitator 16 rotate between the upright 11 and the inner wall of the vessel body 1. This utility model has a reasonable structure. The inner coil 2 is connected to the upright rod 11, and the upright rod 11 is connected to the inner edge of the upper ring plate 8 and the lower ring plate 9. The upper ring plate 8 and the lower ring plate 9 are connected by the reinforcing plate 10 and are both connected to the inner wall of the vessel body 1. A U-shaped stirring paddle 16 is provided at the bottom of the main shaft 14. The two ends of the U-shaped stirring paddle 16 are bent upward and rotated between the upright rod 11 and the inner wall of the vessel body 1. It is also located below the lower ring plate 9. The U-shaped stirring paddle 16 can stir the area inside and outside the vessel body 1, which greatly improves the stirring effect of the material inside the vessel body 1. The upper ring plate 8 and the lower ring plate 9 are used.
[0027] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
[0028] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An inner coil type reaction vessel with good stirring effect, characterized by: Includes a vessel body (1), a coil support, an inner coil (2), and a stirrer; The top of the vessel body (1) is provided with a vessel cover (3), and a motor (4) is provided at the center of the upper surface of the vessel cover (3) via a motor seat. The bottom of the vessel body (1) is provided with a discharge port (5). The bottom of the vessel body (1) and above the discharge port (5) are provided with a bearing seat (7) via several inclined rods (6). The upper surface of the vessel cover (3) is also provided with two flange joints (13). The coil support includes an upper ring plate (8), a lower ring plate (9), a reinforcing plate (10), and uprights (11). The lower ring plate (9) is provided on the lower surface of the upper ring plate (8) through a number of radially distributed reinforcing plates (10). The outer ends of the upper ring plate (8), the lower ring plate (9), and the reinforcing plates (10) are all connected to the inner wall of the vessel body (1). A number of uprights (11) are vertically connected to the inner sides of the upper ring plate (8) and the lower ring plate (9). The top of the upper ring plate (8) is connected to the top of the uprights (11). The outer edge of the inner coil (2) is connected to the inner side of each upright (11). The two ends of the inner coil (2) are provided with extension sections (12) and are connected to two flange joints (13) respectively through the two extension sections (12). The agitator includes a main shaft (14), a rod-type agitator (15), and a U-shaped agitator (16). The top end of the main shaft (14) is connected to the output shaft of the motor (4) via a coupling. The bottom end of the main shaft (14) is rotatably connected to the bearing seat (7). The main shaft (14) is provided with several rod-type agitators (15). The lower part of the main shaft (14) is connected to a U-shaped agitator (16). The two ends of the U-shaped agitator (16) are bent upward and rotatably disposed between the upright (11) and the inner wall of the vessel body (1).
2. The reaction vessel with an inner coil and good stirring effect according to claim 1, characterized in that: Both the upper ring plate (8) and the lower ring plate (9) are provided with several through slots (17).
3. The reaction vessel with an inner coil and good stirring effect according to claim 1, characterized in that: The middle positions of the rod-type agitator (15) and the U-shaped agitator (16) are both fastened to the main shaft (14) by sleeves (18) and bolts.
4. The reaction vessel with an inner coil and good stirring effect according to claim 1, characterized in that: The upper surface of the vessel lid (3) is also provided with a thermometer port (19), a pressure gauge port (20), a manhole (21), and several feed inlets (22).
5. The improved internal coil type reactor as claimed in claim 1, wherein: The bottom of the vessel body (1) is provided with several support feet (23).