A device for processing lime blocks

Abstract

This utility model relates to the field of lime block processing technology, specifically a lime block processing device, including a frame with three layers from top to bottom. The first layer of the frame is equipped with a main conveyor and a material distribution component. A feed hopper and a distributing component connected to the material distribution component are fixed to the top of the main conveyor. The second layer of the frame is equipped with a crushing component, whose feed inlet is fixed with a forked hopper that connects to the material distribution component and the main conveyor. The third layer of the frame is equipped with a support assembly, on which a receiving cylinder connected to the discharge outlet of the crushing component is placed. This lime block processing device, by setting the frame to a three-layer structure, achieves an integrated layout of components such as the main conveyor, material distribution component, crushing component, and support assembly, greatly shortening the connection distance between the various devices, effectively reducing the footprint of the device, and alleviating the problem of limited production space.

Description

Technical Field

[0001] This utility model relates to the field of lime block processing technology, specifically a lime block processing device. Background Technology

[0002] In the field of industrial production, lime is an important basic raw material and is widely used in many industries such as construction, chemical industry, and metallurgy. Before lime blocks are put into actual use, they often need to be crushed to meet the requirements of different lime particle size in different scenarios. Therefore, the crushing process of lime blocks occupies a key position in the entire production process.

[0003] In the traditional lime block crushing process, lime blocks are usually continuously fed into the feed inlet of the crushing equipment using a conveyor belt. However, due to the different sizes and irregular shapes of the lime blocks, they are prone to squeezing and getting stuck at the feed inlet during continuous conveying, which can cause blockage. Once a blockage occurs, not only will the crushing operation be forced to stop, affecting production efficiency, but manual cleaning will also be required, increasing labor costs.

[0004] Meanwhile, traditional lime block processing equipment is relatively dispersed in its overall layout. Crushing equipment, conveyor belts, screening equipment and other auxiliary equipment are often set up independently, and the equipment needs to be connected by long conveying pipelines or conveyor belts. This dispersed layout significantly increases the footprint of the entire processing system, which will undoubtedly exacerbate the problem of space shortage for enterprises with limited production space. Utility Model Content

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lime block processing device, comprising a frame, the frame being divided into three layers from top to bottom; the first layer of the frame is equipped with a main conveyor and a material distribution component, the top of the main conveyor is fixed with a feed hopper and a distributing component connected to the material distribution component; the second layer of the frame is equipped with a crushing component, the feed inlet of the crushing component is fixed with a forked hopper connected to the material distribution component and the main conveyor; the third layer of the frame is equipped with a support assembly, on which a receiving cylinder connected to the discharge port of the crushing component is placed.

[0006] Furthermore, the material distribution assembly includes a concave cover, one end of which is located above the material distribution assembly. A sprocket and chain drive device is installed on the inner side of the concave cover, and a lever is fixed to the chain end of the sprocket and chain drive device.

[0007] Furthermore, a guide cylinder is fixed to the side of the main conveyor table, which is connected to the bottom end of the concave cover and located above the material distribution assembly.

[0008] Furthermore, one side wall of the guide tube is inclined.

[0009] Furthermore, the material distribution assembly includes an auxiliary conveyor platform, the tail end of which is connected to one fork of the forked hopper. The first layer of the frame is also fixed with a T-shaped hopper that is connected to the head end of the auxiliary conveyor platform, and a support plate is fixed at the bottom of the frame, with a collection box located at the discharge port of the T-shaped hopper placed in the support plate.

[0010] Furthermore, baffles are installed on both sides of the top of the auxiliary conveyor.

[0011] Furthermore, the crushing assembly includes a cylinder and a belt drive device. The feed inlet of the cylinder is fixed to the discharge inlet of the forked hopper, and a crushing shaft assembly that is rotatably connected to the belt drive device is located inside the cylinder.

[0012] Furthermore, the support assembly includes an upper cylinder, the output shaft of which is fixed to a tray. The tray is U-shaped and has a protruding edge extending upward from the top. The receiving cylinder is placed on the tray.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. By setting the frame to a three-layer structure, the main conveyor, material distribution components, crushing components and support groups are integrated into a layout, which greatly shortens the connection distance between the various devices, effectively reduces the footprint of the device, and alleviates the problem of tight production space.

[0015] 2. By setting up the sorting component, the sprocket and chain drive device drives the movement of the deflector plate, which can orderly sort the lime blocks on the main conveyor table and avoid excessive accumulation of lime blocks during the conveying process. The material distribution component can divert the lime blocks, so that some lime blocks are conveyed through the auxiliary conveyor table, reducing the number of lime blocks that directly enter the crushing component, reducing the probability of blockage at the feed inlet of the crushing component, ensuring continuous crushing operation, improving production efficiency, reducing the need for manual cleaning, and reducing labor costs. At the same time, the reverse conveying can be used to collect samples. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the distribution component in this utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the cylinder connection structure of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the material distribution component in this utility model;

[0020] Figure 5This is a three-dimensional schematic diagram of the tray connection structure in this utility model.

[0021] In the diagram: 1. Frame; 2. Main conveyor; 3. Feed hopper; 4. Divider assembly; 41. Concave cover; 42. Sprocket and chain drive device; 43. Divider plate; 5. Forked hopper; 6. Divider assembly; 61. Auxiliary conveyor; 62. T-shaped hopper; 7. Support plate; 8. Collection box; 9. Belt drive device; 10. Cylinder; 11. Crushing shaft assembly; 12. Top cylinder; 13. Pallet; 14. Receiving cylinder; 15. Guide cylinder. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 The lime block processing device in this embodiment includes a frame 1. The frame 1 adopts an overall rectangular frame structure, which is divided into a first layer, a second layer and a third layer from top to bottom. The layers are fixedly connected by horizontal beams and vertical beams to ensure the stability of the overall structure.

[0024] The frame 1 has a main conveyor platform 2 installed on the top of the first layer, and a material distribution assembly 6 installed on the side of the main conveyor platform 2. The main conveyor platform 2 adopts a belt conveyor structure. A feed hopper 3 is fixed on the top of the main conveyor platform 2. The bottom outlet of the feed hopper 3 corresponds to the conveying surface of the main conveyor platform 2, which facilitates the smooth falling of lime blocks into the main conveyor platform 2. A distribution assembly 4 is installed above the middle of the main conveyor platform 2. The distribution assembly 4 includes a concave cover 41 fixed on the top of the main conveyor platform 2. The shorter end of the concave cover 41 extends to the material distribution assembly. Above component 6, a sprocket and chain drive device 42 is installed on the inner side of the concave cover 41. The sprocket and chain drive device 42 includes a driving sprocket, a driven sprocket, and a chain. A deflector plate 43 is fixed on the chain. When the drive motor is working, the sprocket and chain drive device 42 drives the deflector plate 43 to circulate. The deflector plate 43 can move the lime blocks on the main conveyor table 2, so that the moved lime blocks fall through the concave cover onto the material distribution component 6. This can orderly distribute the lime blocks on the main conveyor table and prevent the lime blocks from accumulating excessively during the conveying process.

[0025] In addition, a guide cylinder 15 is fixed to the side of the main conveyor 2. The top end of the guide cylinder 15 is connected to the bottom outlet of the concave cover 41, and the other end is located above the material distribution assembly 6. The inner wall of the guide cylinder 15 is inclined at an angle of 30-45 degrees, which facilitates the lime blocks conveyed by the pusher plate 43 to slide into the material distribution assembly 6 along the inclined wall.

[0026] Meanwhile, the material distribution component 6 includes an auxiliary conveyor platform 61 fixed on the first layer of the frame 1. The auxiliary conveyor platform 61 also adopts a belt conveyor structure. Both sides of the top of the auxiliary conveyor platform 61 are equipped with side guards to prevent lime blocks from falling from the sides during the conveying process.

[0027] To further explain, the first layer of the frame 1 is also fixed with a T-shaped hopper 62, and the bottom is also fixed with a support plate 7. The inlet of the T-shaped hopper 62 is connected to the head end of the auxiliary conveyor 61. A collection box 8 is placed in the support plate 7. The collection box 8 is located directly below the lower outlet of the T-shaped hopper 62. When it is necessary to collect samples, the auxiliary conveyor runs in the opposite direction, so that the lime blocks can be guided through the T-shaped hopper to the collection box for collection.

[0028] like Figure 1 and 3 A crushing assembly is installed in the center of the second layer of the frame 1. The crushing assembly includes a cylinder 10 fixed to the second layer of the frame 1 and a belt drive device 9. A forked hopper 5 is fixed to the feed inlet at the top of the cylinder 10, which is connected to the main conveyor 2 and the auxiliary conveyor 61, and can collect the lime blocks conveyed by the main conveyor 2 and the auxiliary conveyor 61 into the cylinder 10. Inside the cylinder 10, a crushing shaft assembly 11 is rotatably installed through a bearing seat. The crushing shaft assembly 11 includes a crushing shaft, and the shaft is fixed with staggered crushing teeth. The belt drive device 9 includes a motor, a driving pulley, a driven pulley, and a belt. The driving pulley is installed on the output shaft of the motor, and the driven pulley is installed at the end of the crushing shaft. The belt drive drives the crushing shaft assembly 11 to rotate, and the crushing shaft rotates to crush the lime blocks entering the cylinder 10.

[0029] like Figure 5 The third layer of the frame 1 is equipped with a support assembly, which includes an upper-lifting cylinder 12 fixed to the third layer of the frame 1. A tray 13 is fixed to the top of the output shaft of the upper-lifting cylinder 12. The tray 13 has a U-shaped structure with a raised edge extending upward from its top edge. A receiving cylinder 14 is placed on the tray 13, and the bottom of the receiving cylinder 14 is adapted to the tray 13. The raised edge can limit its movement to prevent it from shifting or moving out during the receiving process. The top opening of the receiving cylinder 14 is connected to the discharge port of the cylinder 10 for collecting crushed lime blocks. The upper-lifting cylinder 12 can drive the tray to lift upward, thereby connecting the receiving cylinder with the bottom of the cylinder. When the material in the receiving cylinder 14 gradually increases, the upper-lifting cylinder 12 is controlled to retract, lowering the tray to facilitate the removal and collection of the receiving cylinder.

[0030] The workflow of this embodiment is as follows:

[0031] The lime blocks to be processed are poured from the feed hopper into the main conveyor. The main conveyor starts and drives the lime blocks to be conveyed. When the lime blocks pass the sorting assembly, the sprocket and chain drive device drives the deflector plate to move. The deflector plate moves the lime blocks. Some lime blocks enter the guide cylinder under the pushing force of the deflector plate. The remaining lime blocks continue to be conveyed forward with the main conveyor. The lime blocks that enter the guide cylinder enter the auxiliary conveyor along the inclined wall. The auxiliary conveyor starts and conveys the lime blocks to the forked hopper. The lime blocks conveyed by the main conveyor and the lime blocks conveyed by the auxiliary conveyor enter the cylinder through the two forks of the forked hopper. The belt drive device starts and drives the crushing shaft assembly to rotate. The crushing teeth crush the lime blocks. The crushed lime blocks are discharged from the bottom outlet of the cylinder and fall into the receiving cylinder below. As the material in the receiving cylinder increases, the upper cylinder is controlled to retract, lowering the height of the receiving cylinder. When the receiving cylinder is full, the equipment stops running, the receiving cylinder is removed to complete the unloading, and then an empty receiving cylinder is placed and the above process is repeated.

[0032] When a sample needs to be taken, the lime block is located on the auxiliary conveyor platform and is conveyed in reverse through the auxiliary conveyor platform until it is conveyed to the T-shaped hopper and falls into the collection box for collection, thus facilitating sampling.

[0033] Through the above structural design, the continuous conveying, sorting, crushing, sampling and collection of lime blocks are integrated into one operation, which effectively solves the problems of easy clogging and large footprint of traditional equipment, improves production efficiency and reduces labor costs.

[0034] The entire workflow is now complete, and anything not described in detail in this specification is existing technology known to those skilled in the art.

[0035] It should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for the treatment of lime blocks, characterized in that: Includes a frame (1), which is divided into three layers from top to bottom. The first layer of the frame (1) is equipped with a main conveyor (2) and a material distribution component (6). The top of the main conveyor (2) is fixed with a feeding hopper (3) and a sorting component (4) that is connected to the material distribution component (6). The second layer of the frame (1) is equipped with a crushing component, and the feed inlet of the crushing component is fixed with a forked hopper (5) that connects with the material distribution component (6) and the main conveyor (2); The third layer of the frame (1) is equipped with a support group, on which a receiving cylinder (14) is placed that is connected to the discharge port of the crushing component.

2. A device for handling lime blocks according to claim 1, characterized in that: The material distribution assembly (6) includes a concave cover (41), one end of which is located above the material distribution assembly (6). A sprocket and chain drive device (42) is installed on the inner side of the concave cover (41), and a deflector plate (43) is fixed to the chain end of the sprocket and chain drive device (42).

3. A device for handling lumps of lime according to claim 2, characterised in that: The main conveyor (2) has a guide cylinder (15) fixed on its side, which is connected to the bottom of the concave cover (41) and located above the material distribution assembly (6).

4. A device for handling lumps of lime according to claim 3, characterized in that: One side wall of the guide tube (15) is inclined.

5. A device for handling lime blocks according to claim 1, characterized in that: The material distribution assembly (6) includes an auxiliary conveyor (61), the tail end of which is connected to one fork of the forked hopper (5). The first layer of the frame (1) is also fixed with a T-shaped hopper (62) that is connected to the head end of the auxiliary conveyor (61). A support plate (7) is fixed at the bottom of the frame (1), and a collection box (8) located at the discharge port of the T-shaped hopper (62) is placed in the support plate (7).

6. A device for handling lumps of lime according to claim 5, characterized in that: The auxiliary conveyor (61) is equipped with side guards on both sides of its top.

7. A device for handling lime blocks according to claim 1, characterized in that: The crushing assembly includes a cylinder (10) and a belt drive device (9). The feed inlet of the cylinder (10) is fixed to the discharge inlet of the forked hopper (5). Inside the cylinder (10) is a crushing shaft assembly (11) that is connected to the belt drive device (9) for transmission.

8. A device for handling lumps of lime according to claim 7, characterised in that: The support assembly includes an upper cylinder (12), the output shaft of which is fixed to a tray (13). The tray (13) is U-shaped and has a raised edge extending upward from the top. The receiving cylinder (14) is placed on the tray (13).

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