A device for cleaning iron filings from ultra-white silica sand iron removal rods

Abstract

This utility model relates to a device for cleaning iron filings from ultra-white silica sand iron removal rods, belonging to the field of photovoltaic glass production technology. It mainly includes a frame, guide rods, a cleaning scraper, an iron removal rod limiting device, and a drive device. Two guide rods are horizontally mounted parallel to each other on the frame. The cleaning scraper is slidably mounted on the guide rods and has scraping holes that directly match the iron removal rods. The iron removal rod limiting device is coaxially mounted on the frame with the scraping holes. The drive device is mounted on the frame and is connected to the cleaning scraper via a transmission connection. The iron removal rod limiting device provides limiting support for the iron removal rod, and the cleaning scraper pushes the iron filings on the rod to one end, easily cleaning them. The iron filings cleaning is convenient and quick, effectively improving work efficiency, reducing equipment downtime caused by iron filings cleaning, and increasing production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic glass production technology, specifically relating to a device for cleaning iron filings from ultra-white silica sand iron removal rods. Background Technology

[0002] Silica sand, also known as silica sand, is mainly composed of silicon dioxide and is a primary raw material for glassmaking. During production, iron powder inevitably gets mixed into the silica sand from wear and tear by equipment such as crushers. Some of this iron powder oxidizes to form iron oxides. If the iron powder and iron oxides in the silica sand are not removed, it will not only affect the color of the glass but also negatively impact its viscosity, heat transmission, and hardening speed. Currently, iron filings are typically removed by installing iron removal rods at the bottom of the feed chute. However, this requires frequent cleaning of the rods. Existing technology involves manually wiping (scraping) the iron filings off the rods after removing them, a cumbersome, time-consuming, and labor-intensive process with low efficiency. Summary of the Invention

[0003] To overcome the problems of cumbersome, time-consuming, and inefficient manual wiping (scraping) of iron filings adsorbed on the iron removal rod in the prior art, this utility model provides an iron filings cleaning device for ultra-white silica sand iron removal rods. The device uses an iron removal rod limiting device to limit and support the iron removal rod, and a cleaning scraper pushes the iron filings on the rod to one end, easily cleaning them. The iron filings cleaning is convenient and quick, effectively improving work efficiency, reducing equipment downtime caused by iron filings cleaning, and increasing production efficiency.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: A super white silica sand iron removal rod iron filings cleaning device mainly includes a frame 1, guide rods 2, cleaning scraper 3, iron removal rod limiting device 4, and driving device 5. Two guide rods 2 are installed horizontally and parallel on the frame 1. The cleaning scraper 3 is slidably installed on the guide rods 2. The cleaning scraper 3 is provided with scraping holes that directly match the iron removal rods. The iron removal rod limiting device 4 is coaxially installed on the frame 1 with the scraping holes. The driving device 5 is installed on the frame 1 and is connected to the cleaning scraper 3 in a transmission manner.

[0005] Furthermore, the iron removal rod limiting device 4 includes a limiting sleeve 41, a U-shaped support base 42, and an end support block 43. The limiting sleeve 41 is installed at one end of the frame 1, and the end of the limiting sleeve 41 is provided with a groove 44 for limiting the end of the iron removal rod. The U-shaped support base 42 is coaxially installed on the frame 1 with the limiting sleeve 41, and the end support block 43 is installed on the outside of the U-shaped support base 42. The distance between the end support block 43 and the groove 44 matches the length of the iron removal rod.

[0006] Furthermore, the end support block 43 is mounted on the U-shaped support base 42 by the elastic support device 6.

[0007] Furthermore, the elastic support device 6 includes a limiting sleeve 61 and a spring 62. The limiting sleeve 61 is installed on the outside of the U-shaped support base 42, the spring 62 is installed inside the limiting sleeve 61, and the end support block 43 is slidably installed at the end of the limiting sleeve 61. The two ends of the spring 62 are connected to the inner end wall of the limiting sleeve 61 and the end support block 43.

[0008] Furthermore, the limiting sleeve 41 is made of plastic.

[0009] Furthermore, a receiving hopper 7 is installed at the bottom of the frame 1.

[0010] Furthermore, a gate 72 is horizontally installed at the bottom outlet of the receiving hopper 7 via a slide groove 71, and a handle 73 is provided on the gate 72 for easy operation.

[0011] Furthermore, the scraping hole is enlarged, and a brush sleeve 8 is installed inside the scraping hole. The brush sleeve 8 includes an installation ring 81 and brush bristles 82, and the brush bristles 82 are evenly installed on the inner arm of the installation ring 81.

[0012] Furthermore, the driving device 5 is an electric push rod, a hydraulic cylinder, or a pneumatic cylinder.

[0013] Furthermore, the drive device 5 includes a motor 51 and a lead screw 52. The motor 51 is mounted on the frame 1, and the two ends of the lead screw 52 are mounted on the frame 1 through support seats. The lead screw 52 is parallel to the guide rod 2. The motor 51 and the lead screw 52 are connected in a transmission connection, and the cleaning scraper 3 is threadedly connected to the lead screw 52.

[0014] The beneficial effects of this utility model are: This invention uses a limiting device to support and limit the iron removal rod. The iron filings on the iron removal rod are scraped and pushed to one end of the rod by a cleaning scraper, making it easy to clean the iron filings. The iron filings cleaning is convenient and quick, effectively improving work efficiency, reducing equipment downtime caused by cleaning iron filings, and improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the main axonometric projection of this utility model.

[0016] Figure 2 This is a rear axonometric three-dimensional schematic diagram of the present invention.

[0017] Figure 3 This is a three-dimensional schematic diagram of the elevation axis measurement of this utility model.

[0018] Figure 4 This is a partial cross-sectional perspective view of the working state of this utility model.

[0019] Figure 5yes Figure 4 A magnified schematic diagram of the structure at point A in the middle.

[0020] Figure 6 This is a cross-sectional schematic diagram of the working state of the iron removal rod limiting device of this utility model.

[0021] Figure 7 This is a schematic diagram of the cleaning scraper and brush sleeve structure of this utility model. Detailed Implementation

[0022] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.

[0023] This utility model discloses a device for cleaning iron filings from ultra-white silica sand iron removal rods. The device mainly includes a frame 1, guide rods 2, a cleaning scraper 3, an iron removal rod limiting device 4, and a drive device 5. Two guide rods 2 are horizontally parallel to each other on the frame 1. The cleaning scraper 3 is slidably mounted on the guide rods 2 and has scraping holes that directly match the iron removal rods. The iron removal rod limiting device 4 is coaxially mounted on the frame 1 with the scraping holes. The drive device 5 is mounted on the frame 1 and is connected to the cleaning scraper 3 via a transmission connection. The iron removal rod is limited and supported by the iron removal rod limiting device, and the iron filings on the iron removal rod are scraped and pushed to one end of the rod by the cleaning scraper, easily cleaning the iron filings. The iron filings cleaning is convenient and quick, effectively improving work efficiency, reducing equipment downtime caused by iron filings cleaning, and increasing production efficiency.

[0024] The iron removal rod limiting device 4 includes a limiting sleeve 41, a U-shaped support base 42, and an end support block 43. The limiting sleeve 41 is installed at one end of the frame 1, and the end of the limiting sleeve 41 is provided with a groove 44 for limiting the end of the iron removal rod. The U-shaped support base 42 is coaxially installed on the frame 1 with the limiting sleeve 41, and the end support block 43 is installed on the outside of the U-shaped support base 42. The distance between the end support block 43 and the groove 44 matches the length of the iron removal rod. One end of the iron removal rod is embedded in the groove 44, and the other end is supported by the U-shaped support base 42. The end of the other end is limited by the end support block 43, which can ensure the stability of the iron removal rod and make the operation convenient and quick.

[0025] The end support block 43 is mounted on the U-shaped support base 42 via an elastic support device 6. The elastic support device 6 includes a limiting sleeve 61 and a spring 62. The limiting sleeve 61 is mounted on the outside of the U-shaped support base 42, and the spring 62 is mounted inside the limiting sleeve 61. The end support block 43 is slidably mounted on the end of the limiting sleeve 61. Both ends of the spring 62 are connected to the inner end wall of the limiting sleeve 61 and the end support block 43. The cleaning scraper 3 is driven to one side of the U-shaped support base 42 via a driving device 5 (e.g., ...). Figure 4 As shown, one end of the iron removal rod is passed through the scraping hole and supported on the U-shaped support base 42. The iron removal rod is pushed so that its end compresses the end support block 43 and the spring 62. Then, the other end of the iron removal rod is inserted into the groove 44. The applied force is released, and the iron removal rod remains in contact with the groove 44 under the elastic force of the spring 62. The installation is convenient and quick. The cleaning scraper is driven by the drive device 5. The cleaning scraper scrapes and pushes the iron filings on the iron removal rod to one end of the iron removal rod until the iron filings are pushed onto the limiting sleeve 41. The iron filings lose the attraction of the iron removal rod and fall down, thus cleaning the iron filings. When disassembling the iron removal rod, the iron removal rod is operated, and pressure is applied to push the end support block 43 and the spring 62. When the end of the iron removal rod is disengaged from the groove 44, the end of the iron removal rod is lifted to remove the iron removal rod, thus completing the iron filings cleaning work.

[0026] The limiting sleeve 41 is made of plastic to prevent the iron removal rod from being attracted to it, which would cause inconvenience in operation.

[0027] The bottom of the frame 1 is equipped with a receiving hopper 7. A gate 72 is horizontally installed at the bottom outlet of the receiving hopper 7 via a slide 71. The gate 72 is equipped with a handle 73 for easy operation. Iron filings are collected through the receiving hopper 7, and the iron filings in the receiving hopper 7 can be discharged through the gate 72 periodically.

[0028] The scraping hole is enlarged, and a brush sleeve 8 is installed inside the scraping hole. The brush sleeve 8 includes an installation ring 81 and brush bristles 82. The brush bristles 82 are evenly installed on the inner arm of the installation ring 81. The brush sleeve 8 contacts and brushes away the iron filings on the iron rod to avoid jamming. The brush bristles contact the iron rod to ensure the iron removal effect.

[0029] The drive device 5 is an electric push rod, a hydraulic cylinder, or a pneumatic cylinder.

[0030] The drive device 5 includes a motor 51 and a lead screw 52. The motor 51 is mounted on the frame 1, and the two ends of the lead screw 52 are mounted on the frame 1 through support seats. The lead screw 52 is parallel to the guide rod 2. The motor 51 and the lead screw 52 are connected in a transmission connection, and the cleaning scraper 3 is threadedly connected to the lead screw 52.

[0031] Work process: The cleaning scraper 3 is driven to one side of the U-shaped support 42 by the drive device 5 (e.g., ...). Figure 4As shown, one end of the iron removal rod is passed through the scraping hole and supported on the U-shaped support base 42. The iron removal rod is pushed so that its end compresses the end support block 43 and the spring 62. Then, the other end of the iron removal rod is inserted into the groove 44. The applied force is released, and the iron removal rod remains in contact with the groove 44 under the elastic force of the spring 62. The installation is convenient and quick. The cleaning scraper is driven by the drive device 5. The cleaning scraper scrapes and pushes the iron filings on the iron removal rod to one end of the iron removal rod until the iron filings are pushed onto the limit sleeve 41. The iron filings lose the attraction of the iron removal rod and fall down, thus cleaning the iron filings. When disassembling the iron removal rod, the iron removal rod is operated, and pressure is applied to push the end support block 43 and the spring 62. When the end of the iron removal rod is disengaged from the groove 44, the end of the iron removal rod is lifted to remove the iron removal rod, thus completing the iron filings cleaning work. The iron filings are collected through the receiving hopper 7 and discharged from the receiving hopper 7 periodically through the gate 72.

[0032] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A device for cleaning iron filings from ultra-white silica sand iron removal rods, characterized in that: The super white silica sand iron removal rod iron chip cleaning device includes a frame (1), guide rods (2), cleaning scraper (3), iron removal rod limiting device (4), and driving device (5). Two guide rods (2) are installed horizontally and parallel on the frame (1). The cleaning scraper (3) is slidably installed on the guide rods (2). The cleaning scraper (3) is provided with scraping holes that directly match the iron removal rods. The iron removal rod limiting device (4) is coaxially installed on the frame (1) with the scraping holes. The driving device (5) is installed on the frame (1) and is connected to the cleaning scraper (3) in a transmission manner.

2. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 1, characterized in that: The iron removal rod limiting device (4) includes a limiting sleeve (41), a U-shaped support base (42), and an end support block (43). The limiting sleeve (41) is installed at one end of the frame (1). The end of the limiting sleeve (41) is provided with a groove (44) for limiting the end of the iron removal rod. The U-shaped support base (42) is coaxially installed on the frame (1) with the limiting sleeve (41). The end support block (43) is installed on the outside of the U-shaped support base (42). The distance between the end support block (43) and the groove (44) matches the length of the iron removal rod.

3. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 2, characterized in that: The end support block (43) is mounted on the U-shaped support base (42) by an elastic support device (6).

4. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 3, characterized in that: The elastic support device (6) includes a limiting sleeve (61) and a spring (62). The limiting sleeve (61) is installed on the outside of the U-shaped support base (42), and the spring (62) is installed inside the limiting sleeve (61). The end support block (43) is slidably installed at the end of the limiting sleeve (61). The two ends of the spring (62) are connected to the inner end wall of the limiting sleeve (61) and the end support block (43).

5. A device for cleaning iron filings from ultra-white silica sand iron removal rods as described in any one of claims 2-4, characterized in that: The limiting sleeve (41) is made of plastic.

6. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 5, characterized in that: The bottom of the frame (1) is equipped with a receiving hopper (7).

7. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 6, characterized in that: The bottom outlet of the receiving hopper (7) is equipped with a gate (72) installed horizontally through a chute (71), and the gate (72) is provided with a handle (73) for easy operation.

8. A device for cleaning iron filings from ultra-white silica sand iron removal rods as described in any one of claims 1-4, 6, and 7, characterized in that: The scraping hole is enlarged, and a brush sleeve (8) is installed inside the scraping hole. The brush sleeve (8) includes a mounting ring (81) and brush bristles (82). The brush bristles (82) are evenly installed on the inner arm of the mounting ring (81).

9. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 8, characterized in that: The drive device (5) is an electric push rod, a hydraulic cylinder or a pneumatic cylinder.

10. The iron filings cleaning device for ultra-white silica sand iron removal rods as described in claim 8, characterized in that: The drive device (5) includes a motor (51) and a lead screw (52). The motor (51) is mounted on the frame (1). The two ends of the lead screw (52) are mounted on the frame (1) through support seats. The lead screw (52) is parallel to the guide rod (2). The motor (51) and the lead screw (52) are connected by transmission. The cleaning scraper (3) is threadedly connected to the lead screw (52).

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