A multi-layer bonding processing device for steel-lined polyurethane composite pipes
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种钢衬聚氨酯复合管多层贴合加工装置,旨在改善现有技术中多采用固定尺寸的卡槽或夹具,难以适配不同管径的复合管材,容易出现固定不牢的情况,导致复合管在喷漆过程中发生晃动或位移,不利于满足多样化的生产需求的问题
[0015]1、本实用新型中,第一固定块移动的过程中带动支撑块进行移动,以此达到了对不同管径的复合管材进行固定的效果,有利于防止复合管在喷漆过程中发生晃动或位移,确保多层贴合加工的均匀性和准确性。
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Figure CN224629157U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe manufacturing, and in particular to a multi-layer bonding processing device for steel-lined polyurethane composite pipes. Background Technology
[0002] In the complex operating conditions of modern industry, pipeline systems, as key carriers of material transmission, face extremely stringent performance requirements. Steel-lined polyurethane composite pipes, with their unique performance advantages, have been widely used in many fields. The polyurethane lining provides excellent wear resistance, acid and alkali resistance, scale prevention, and resistance to hydrolytic aging, effectively resisting the erosion of various corrosive media and particulate materials, and greatly extending the service life of the pipeline.
[0003] In the multi-layer bonding processing equipment for steel-lined polyurethane composite pipes, polyurethane spraying plays a crucial role. The sprayed polyurethane material can quickly form a dense and continuous elastomer film on the surface of the steel pipe. On the one hand, due to its excellent adhesion properties, it firmly bonds with the inner wall of the steel pipe to form a stable composite structure, thereby enhancing the overall strength and toughness of the pipe.
[0004] Existing technologies often use fixed-size slots or clamps, which are difficult to adapt to composite pipes of different diameters and are prone to loose fixing. This can cause the composite pipe to shake or shift during the painting process, which is not conducive to meeting diverse production needs. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a multi-layer bonding processing device for steel-lined polyurethane composite pipes. It aims to improve the existing technology, which mostly uses fixed-size slots or clamps, making it difficult to adapt to composite pipes of different diameters and prone to insecure fixing. This causes the composite pipe to shake or shift during the painting process, which is not conducive to meeting diverse production needs.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-layer bonding processing device for steel-lined polyurethane composite pipes, comprising a worktable, a sliding plate slidably connected inside the worktable, a slider slidably connected inside the sliding plate, a support frame fixedly connected to the upper surface of the slider, a slot formed on the outer wall of the support frame, a first fixing block slidably connected to the inner wall of the support frame, the outer wall of the first fixing block slidably connected to the inner wall of the slot, a second fixing block fixedly connected to the outer wall of the first fixing block, a support block fixedly connected to the upper surface of the first fixing block, a second rotating column fixedly connected to the outer wall of the first fixing block, a transmission rod rotatably connected to the outer wall of the second rotating column, a third rotating column rotatably connected inside the transmission rod, a third fixing block fixedly connected to the outer wall of the third rotating column, a first rotating column fixedly connected to the lower surface of the third fixing block, and a driving assembly provided on the outer wall of the support frame.
[0007] Preferably, the drive assembly includes a third motor, the outer wall of which is fixedly connected to the outer wall of the support frame, the output end of which is fixedly connected to a second threaded rod, the outer wall of which is threadedly connected to the interior of the first rotating column, and a retaining ring is fixedly connected to the outer wall of which.
[0008] Preferably, a second motor is fixedly connected to the outer wall of the slide plate, and a bidirectional threaded rod is fixedly connected to the output end of the second motor. The outer wall of the bidirectional threaded rod is rotatably connected to the inside of the slide plate, and the outer wall of the bidirectional threaded rod is threadedly connected to the inside of the slider.
[0009] Preferably, a second optical bar is fixedly connected inside the slide plate, and the slider is slidably connected inside the outer wall of the second optical bar.
[0010] Preferably, a first motor is fixedly connected to the outer wall of the workbench, and a first threaded rod is fixedly connected to the output end of the first motor. The outer wall of the first threaded rod is rotatably connected to the inside of the workbench, and the outer wall of the first threaded rod is threadedly connected to the inside of the slide plate.
[0011] Preferably, a first optical bar is fixedly connected inside the workbench, and the slide plate is slidably connected inside to the outer wall of the first optical bar.
[0012] Preferably, a U-shaped frame is fixedly connected to the upper surface of the workbench, a spraying chamber is fixedly connected to the upper surface of the U-shaped frame, one end of a suction pipe is fixedly connected to the inside of the spraying chamber, a pump is fixedly connected to the other end of the suction pipe, and the lower surface of the pump is fixedly connected to the upper surface of the U-shaped frame.
[0013] Preferably, the output end of the pump is fixedly connected to one end of the discharge pipe, the other end of the discharge pipe is fixedly connected to the spray box, and the inner wall of the spray box is fixedly connected to the nozzle.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the first fixing block moves during the process of moving, thereby achieving the effect of fixing composite pipes of different diameters. This helps to prevent the composite pipes from shaking or shifting during the painting process, and ensures the uniformity and accuracy of multi-layer bonding processing.
[0016] 2. In this utility model, the bidirectional threaded rod rotates inside the slide plate when it rotates, which causes the slide block to move during the rotation of the bidirectional threaded rod, thereby achieving the effect of initial positioning of the composite tube. This is beneficial for providing a precise reference for subsequent fixing operations and ensuring the stability of the composite tube during processing. Attached Figure Description
[0017] Figure 1 This is a perspective view of a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0018] Figure 2 This is a partial structural diagram of the support block of a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0019] Figure 3 This is a partial structural diagram of a U-shaped frame for a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0020] Figure 4 This is a partial structural diagram of the slider of a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0021] Figure 5 This is a partial structural diagram of the workbench of a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0022] Figure 6 This is a partial structural diagram of the slide plate of a multi-layer bonding processing device for steel-lined polyurethane composite pipes proposed in this utility model.
[0023] Legend:
[0024] 1. Workbench; 2. U-shaped frame; 3. Spraying bin; 4. Suction pipe; 5. Pump; 6. Discharge pipe; 7. Spraying box; 8. Nozzle; 9. First motor; 10. First threaded rod; 11. First guide bar; 12. Slide plate; 13. Second motor; 14. Bidirectional threaded rod; 15. Slider; 16. Support frame; 17. Slot; 18. First fixing block; 19. Second fixing block; 20. Third motor; 21. Second threaded rod; 22. First rotating column; 23. Fixing ring; 24. Third fixing block; 25. Second rotating column; 26. Transmission rod; 27. Support block; 28. Third rotating column; 29. Second guide bar. Detailed Implementation
[0025] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0026] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 This utility model provides an embodiment of a multi-layer bonding processing device for steel-lined polyurethane composite pipes, including a workbench 1. A slide plate 12 is slidably connected inside the workbench 1. A slider 15 is slidably connected inside the slide plate 12. A support frame 16 is fixedly connected to the upper surface of the slider 15. A slot 17 is formed on the outer wall of the support frame 16. A first fixing block 18 is slidably connected to the inner wall of the support frame 16. The outer wall of the first fixing block 18 is slidably connected to the inner wall of the slot 17. A second fixing block 19 is fixedly connected to the outer wall of the first fixing block 18. A support block 27 is fixedly connected to the upper surface of the first fixing block 18. A second rotating column 25 is fixedly connected to the outer wall of the first fixing block 18. A transmission rod 26 is rotatably connected to the outer wall of the second rotating column 25. A third rotating column 28 is rotatably connected inside the transmission rod 26. A third fixing block 24 is fixedly connected to the outer wall of the third rotating column 28. A first rotating column 22 is fixedly connected to the lower surface of the third fixing block 24. A drive assembly is provided on the outer wall of the support frame 16.
[0027] Specifically, the workbench 1 is used to limit the sliding plate 12, the sliding plate 12 is used to limit the slider 15, the slider 15 is used to fix the support frame 16, the slot 17 of the support frame 16 is used to limit the first fixing block 18, the first fixing block 18 is used to fix the second fixing block 19, and can also be used to fix the support block 27, the first fixing block 18 is used to fix the second rotating column 25, the second rotating column 25 is used to limit the transmission rod 26, the third rotating column 28 is used to limit the transmission rod 26, the third fixing block 24 is used to fix the third rotating column 28, and the first rotating column 22 is used to support the third fixing block 24.
[0028] Reference Figure 1 , Figure 2 and Figure 4 The drive assembly includes a third motor 20, the outer wall of which is fixedly connected to the outer wall of the support frame 16. The output end of the third motor 20 is fixedly connected to a second threaded rod 21. The outer wall of the second threaded rod 21 is threadedly connected to the inside of the first rotating column 22. A retaining ring 23 is fixedly connected to the outer wall of the second threaded rod 21.
[0029] Specifically, the support frame 16 is used to fix the third motor 20. During the rotation of the third motor 20, the second threaded rod 21 will rotate. During the rotation of the second threaded rod 21, it will rotate inside the first rotating column 22. The fixing ring 23 is fixedly connected to the outer wall of the second threaded rod 21 to limit the stroke of the first rotating column 22 and fix the first rotating column 22.
[0030] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A second motor 13 is fixedly connected to the outer wall of the slide plate 12. A bidirectional threaded rod 14 is fixedly connected to the output end of the second motor 13. The outer wall of the bidirectional threaded rod 14 is rotatably connected to the inside of the slide plate 12, and the outer wall of the bidirectional threaded rod 14 is threadedly connected to the inside of the slider 15. A second light bar 29 is fixedly connected to the inside of the slide plate 12, and the inside of the slider 15 is slidably connected to the outer wall of the second light bar 29. A first motor 9 is fixedly connected to the outer wall of the worktable 1. A first threaded rod 10 is fixedly connected to the output end of the first motor 9. The outer wall of the first threaded rod 10 is rotatably connected to the inside of the worktable 1, and the outer wall of the first threaded rod 10 is threadedly connected to the inside of the worktable 1. The slide plate 12 is connected to the inside of the slide plate 12; the first light bar 11 is fixedly connected to the inside of the workbench 1, and the slide plate 12 is slidably connected to the outer wall of the first light bar 11; the upper surface of the workbench 1 is fixedly connected to the U-shaped frame 2, the upper surface of the U-shaped frame 2 is fixedly connected to the spray chamber 3, one end of the suction pipe 4 is fixedly connected to the inside of the spray chamber 3, the other end of the suction pipe 4 is fixedly connected to the pump 5, the lower surface of the pump 5 is fixedly connected to the upper surface of the U-shaped frame 2; the output end of the pump 5 is fixedly connected to one end of the discharge pipe 6, the other end of the discharge pipe 6 is fixedly connected to the spray box 7, and the inner wall of the spray box 7 is fixedly connected to the nozzle 8.
[0031] Specifically, the slide plate 12 is used to fix the second motor 13. During rotation, the second motor 13 drives the bidirectional threaded rod 14 to rotate, and the bidirectional threaded rod 14 rotates inside the slider 15. The slide plate 12 is used to fix the second optical bar 29, which in turn limits the movement of the slider 15. The worktable 1 is used to fix the first motor 9. During rotation, the first motor 9 drives the first threaded rod 10 to rotate, and the first threaded rod 10 rotates inside the worktable 1. The worktable 1 is used to... The first light bar 11 serves a fixing function and limits the sliding plate 12. The worktable 1 serves to fix the U-shaped frame 2, which in turn fixes the material pump 5 and the spraying bin 3. The spraying bin 3 holds polyurethane spray coating. When in use, the material pump 5 is started, and the pump 5 creates a negative pressure inside the spraying bin 3 through the suction pipe 4, which draws out the coating and then through the discharge pipe 6 into the spray box 7. Finally, the coating is evenly sprayed out through the nozzle 8 to process the composite tube.
[0032] Working principle: When the composite pipe needs to be fixed, the third motor 20 is started. The output end of the third motor 20 rotates, thereby driving the second threaded rod 21 to rotate. During the rotation of the second threaded rod 21, the first rotating column 22 moves, which in turn drives the third fixing block 24 to move. The third fixing block 24 then drives the transmission rod 26 to move through the second rotating column 25. During the movement of the transmission rod 26, the first fixing block 18 moves upward through the second rotating column 25. This movement of the first fixing block 18 then drives the support block 27 to move. During this process, the first fixing block 18 slides on the inner wall of the slot 17 opened in the support frame 16, thereby achieving the effect of fixing composite pipes of different diameters. This helps to prevent the composite pipe from shaking or shifting during the painting process, ensuring the uniformity and accuracy of multi-layer bonding processing.
[0033] When the composite pipe needs polyurethane spraying, the first motor 9 is started. The rotation of the output end of the first motor 9 drives the first threaded rod 10 to rotate, so that the first threaded rod 10 rotates inside the worktable 1. During this process, the rotation of the first threaded rod 10 drives the slide plate 12 to move. When the slide plate 12 passes under the U-shaped frame 2, the suction pump 5 is started, which causes the paint in the spraying chamber 3 to enter the suction pump 5 through the suction pipe 4, and then enter the spraying box 7 through the discharge pipe 6, and finally be sprayed out by the nozzle 8. At this time, the composite pipe can be sprayed, thereby achieving the effect of automated and precise spraying, which is conducive to improving the painting efficiency of composite pipe, reducing human operation errors, and enhancing the practicality and processing stability of the equipment.
[0034] When the composite tube needs to be clamped, the second motor 13 is started. The output end of the second motor 13 rotates, thereby driving the bidirectional threaded rod 14 to rotate. When the bidirectional threaded rod 14 rotates, it rotates inside the slide plate 12. In turn, the bidirectional threaded rod 14 drives the slider 15 to move during the rotation, thereby achieving the effect of initial positioning of the composite tube. This is beneficial for providing a precise reference for subsequent fixing operations and ensuring the stability of the composite tube's position during processing.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A steel-lining-polyurethane composite pipe multi-layer bonding processing device, comprising a workbench (1), characterized in that: The workbench (1) is internally connected to a sliding plate (12), and the sliding plate (12) is internally connected to a slider (15). A support frame (16) is fixedly connected to the upper surface of the slider (15). A slot (17) is formed on the outer wall of the support frame (16). A first fixing block (18) is slidably connected to the inner wall of the support frame (16). The outer wall of the first fixing block (18) is slidably connected to the inner wall of the slot (17). A second fixing block (19) is fixedly connected to the outer wall of the first fixing block (18). A support block (27) is fixedly connected to the upper surface of the first fixed block (18). A second rotating column (25) is fixedly connected to the outer wall of the first fixed block (18). A transmission rod (26) is rotatably connected to the outer wall of the second rotating column (25). A third rotating column (28) is rotatably connected inside the transmission rod (26). A third fixed block (24) is fixedly connected to the outer wall of the third rotating column (28). A first rotating column (22) is fixedly connected to the lower surface of the third fixed block (24). A drive assembly is provided on the outer wall of the support frame (16).
2. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 1, characterized in that: The drive assembly includes a third motor (20), the outer wall of which is fixedly connected to the outer wall of the support frame (16), the output end of which is fixedly connected to a second threaded rod (21), the outer wall of which is threadedly connected to the inside of the first rotating column (22), and the outer wall of which is fixedly connected to a retaining ring (23).
3. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 1, characterized in that: The outer wall of the slide plate (12) is fixedly connected to a second motor (13), and the output end of the second motor (13) is fixedly connected to a bidirectional threaded rod (14). The outer wall of the bidirectional threaded rod (14) is rotatably connected to the inside of the slide plate (12), and the outer wall of the bidirectional threaded rod (14) is threadedly connected to the inside of the slider (15).
4. The multi-layer bonding processing device for steel-lined polyurethane composite pipes according to claim 2, characterized in that: The inside of the slide plate (12) is fixedly connected to the second light bar (29), and the inside of the slider (15) is slidably connected to the outer wall of the second light bar (29).
5. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 2, characterized in that: The outer wall of the workbench (1) is fixedly connected to a first motor (9), the output end of the first motor (9) is fixedly connected to a first threaded rod (10), the outer wall of the first threaded rod (10) is rotatably connected to the inside of the workbench (1), and the outer wall of the first threaded rod (10) is threadedly connected to the inside of the slide plate (12).
6. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 5, characterized in that: The workbench (1) is fixedly connected to the inside of a first light bar (11), and the slide plate (12) is slidably connected to the outer wall of the first light bar (11).
7. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 5, characterized in that: A U-shaped frame (2) is fixedly connected to the upper surface of the workbench (1). A spraying chamber (3) is fixedly connected to the upper surface of the U-shaped frame (2). One end of a suction pipe (4) is fixedly connected inside the spraying chamber (3). A pump (5) is fixedly connected to the other end of the suction pipe (4). The lower surface of the pump (5) is fixedly connected to the upper surface of the U-shaped frame (2).
8. The multi-layer lamination processing device for a steel-lining polyurethane composite pipe according to claim 7, characterized in that: The output end of the pumping device (5) is fixedly connected with one end of a discharging pipe (6), the other end of the discharging pipe (6) is fixedly connected with a spraying box (7), and the inner wall of the spraying box (7) is fixedly connected with a nozzle (8).