Automated wax-adhesion mechanism for welding equipment

Abstract

This utility model discloses an automated wax-coating mechanism for welding equipment in the field of welding equipment auxiliary equipment. It includes a servo motor, a cable conveying mechanism, and a vertical support plate disposed on one side of the cable conveying mechanism. A bidirectional lead screw mechanism is fixedly connected to one side wall of the vertical support plate. The bidirectional lead screw mechanism includes a top support plate, a motor support seat, left and right turn lead screws, a slide rail, a slide block, a left-hand nut seat, a right-hand nut seat, a sliding plate one, and a sliding plate two. This utility model, through the cooperation of the bidirectional lead screw mechanism and the cable conveying mechanism, automates the wax-coating operation, replacing manual operation, significantly improving wax-coating efficiency, and reducing labor costs. With the help of a sealing frame, temperature sensor, and heating components, it precisely controls the wax-coating environment and wax temperature, ensuring uniform wax thickness and stable quality, thus improving the performance of welding equipment components. The mating seal and sealing frame structure effectively reduce wax leakage, and combined with temperature control, improve the working environment and reduce the risk of contamination.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment auxiliary equipment, specifically an automated wax-adhesion mechanism for welding equipment. Background Technology

[0002] In the manufacturing and maintenance of welding equipment, some components, such as cables, require wax bonding for protection, insulation, and lubrication. Traditional wax bonding methods rely heavily on manual operation, resulting in low efficiency, uneven wax thickness, and poor quality consistency, making them unsuitable for the high-efficiency and precise production demands of modern welding equipment. Furthermore, the temperature of the wax solution is difficult to control stably during manual bonding, which can affect the bonding effect, and wax leakage can also cause environmental pollution. Therefore, those skilled in the art have provided automated wax bonding mechanisms for welding equipment to address the problems mentioned in the background section. Utility Model Content

[0003] The purpose of this invention is to provide an automated wax-adhesion mechanism for welding equipment to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: An automated wax-adhesion mechanism for welding equipment includes a servo motor, a cable conveying mechanism, and a vertical support plate disposed on one side of the cable conveying mechanism. A bidirectional lead screw mechanism is fixedly connected to one side wall of the vertical support plate. The bidirectional lead screw mechanism includes a top support plate, a motor support base, left and right turn lead screws, a slide rail, a slide block, a left turn nut seat, a right turn nut seat, a slide plate one, and a slide plate two. A top sealing frame is fixedly connected to one side wall of the slide plate one, and a bottom sealing frame is fixedly connected to one side wall of the slide plate two. A wax delivery pump is fixedly connected to the bottom end of the bottom sealing frame.

[0005] Furthermore, in the bidirectional lead screw mechanism, the top support plate and the motor support base are respectively fixed to the top and bottom of one side wall of the vertical support plate, and the left and right helical lead screws are rotatably arranged between the top support plate and the motor support base. The servo motor is fixedly connected to the bottom of the motor support base, and the output shaft of the servo motor is connected to the left and right helical lead screws through a coupling.

[0006] Furthermore, the outer periphery of the left and right helical screws is connected to a left-hand nut seat and a right-hand nut seat respectively via left-hand threads and right-hand threads. The left-hand nut seat is fixedly connected to the first sliding plate, and the right-hand nut seat is fixedly connected to the second sliding plate.

[0007] Furthermore, the slide rail is fixedly connected to the vertical support plate on both sides of the left and right screws, and both the first slide plate and the second slide plate are fixedly connected to slide blocks that are slidably connected to the slide rail.

[0008] Furthermore, the cable conveying mechanism conveys the cable body, and the openings of the top sealing frame and the bottom sealing frame correspond to the periphery of the cable body.

[0009] Furthermore, the top sealing frame and the bottom sealing frame have mating seals glued to their opening portions for sealing.

[0010] Furthermore, the top sealing frame, the bottom sealing frame, and the periphery of the wax delivery pump are all equipped with temperature sensors for detecting temperature and heating components for heating.

[0011] This invention automates the wax application process by using a bidirectional lead screw mechanism and a cable conveying mechanism, replacing manual operation, significantly improving wax application efficiency, and reducing labor costs. With the help of a sealing frame, temperature sensor, and heating components, it precisely controls the wax application environment and wax temperature, ensuring uniform wax thickness and stable quality, thus improving the performance of welding equipment components. The mating seal and sealing frame structure effectively reduce wax leakage, and combined with temperature control, improves the working environment and reduces the risk of contamination. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the rear view structure of this utility model; Figure 3 This is a diagram illustrating the use of this utility model.

[0013] In the diagram: 1. Cable conveying mechanism; 2. Cable body; 3. Vertical support plate; 4. Top support plate; 5. Slide rail; 6. Slide block; 7. Left and right turn screws; 8. Slide plate one; 9. Slide plate two; 10. Top sealing frame; 11. Bottom sealing frame; 12. Butt seal; 13. Motor support base; 14. Servo motor; 15. Left turn nut seat; 16. Right turn nut seat; 17. Wax delivery pump. Detailed Implementation

[0014] Please see Figures 1-2 An automated wax-adhesion mechanism for welding equipment includes a servo motor 14, a cable conveying mechanism 1, and a vertical support plate 3 disposed on one side of the cable conveying mechanism 1. A bidirectional lead screw mechanism is fixedly connected to one side wall of the vertical support plate 3. The bidirectional lead screw mechanism includes a top support plate, a motor support seat 13, left and right turn lead screws 7, a slide rail 5, a slide block 6, a left turn nut seat 15, a right turn nut seat 16, a first slide plate 8, and a second slide plate 9. A top sealing frame 10 is fixedly connected to one side wall of the first slide plate 8, and a bottom sealing frame 11 is fixedly connected to one side wall of the second slide plate 9. A wax delivery pump 17 is fixedly connected to the bottom end of the bottom sealing frame 11. The wax delivery pump 17 is connected to an external wax storage device for delivering wax to the working position.

[0015] By adopting the above technical solution, the wax bonding operation is automated through the cooperation of the bidirectional screw mechanism and the cable conveying mechanism 1, replacing manual operation, greatly improving the wax bonding efficiency and reducing labor costs; with the help of the sealing frame, temperature sensor and heating component, the wax bonding environment and wax temperature are precisely controlled to ensure uniform wax thickness and stable quality, thereby improving the performance of welding equipment components.

[0016] In the bidirectional lead screw mechanism, the top support plate and the motor support base 13 are fixed to the top and bottom of one side wall of the vertical support plate 3, respectively. The left and right turn lead screws 7 are rotatably arranged between the top support plate and the motor support base 13. The servo motor 14 is fixedly connected to the bottom of the motor support base 13. The output shaft of the servo motor 14 is connected to the left and right turn lead screws 7 through a coupling. The left and right turn lead screws 7 can rotate to drive the slide plate 1 8 and the slide plate 2 9 to move relative to each other or in opposite directions, thereby realizing the separation and merging operation of the top sealing frame 10 and the bottom sealing frame 11.

[0017] Among them, the left and right screws 7 are respectively connected to the left-hand nut seat 15 and the right-hand nut seat 16 by left-hand thread and right-hand thread. The left-hand nut seat 15 is fixedly connected to the slide plate 8, and the right-hand nut seat 16 is fixedly connected to the slide plate 9.

[0018] The slide rail 5 is fixedly connected to the vertical support plate 3 on both sides of the left and right screw 7, and the slide plate 8 and the slide plate 9 are both fixedly connected to the slide rail 5 with the slide block 6. The slide rail 5 can cooperate with the slider to provide guidance for the vertical movement of the slide plate 8 and the slide plate 9.

[0019] The cable conveying mechanism 1 conveys the cable body 2, and the openings of the top sealing frame 10 and the bottom sealing frame 11 are located on the periphery of the cable body 2.

[0020] Among them, the top sealing frame 10 and the bottom sealing frame 11 are glued with mating seals 12 for sealing; the top sealing frame 10, the bottom sealing frame 11 and the wax delivery pump 17 are all equipped with temperature sensors for detecting temperature and heating components for heating. The mating seals 12 and the sealing frame structure effectively reduce wax leakage, and with temperature control, improve the working environment and reduce the risk of pollution.

[0021] It should be noted that the heating components are located around the top sealing frame 10, the bottom sealing frame 11, and the wax delivery pump 17, and there are no restrictions on the specific structure. They are mainly used to heat the wax inside the top sealing frame 10, the bottom sealing frame 11, and the wax delivery pump 17 to ensure that it does not solidify. The temperature sensor is located on the inner wall of the top sealing frame 10, the bottom sealing frame 11, and the wax delivery pump 17 to measure the temperature of the wax.

[0022] The working principle of this utility model is as follows: During installation, first fix the cable conveying mechanism 1 in a suitable position, and then assemble the vertical support plate 3 corresponding to the cable conveying mechanism 1. Next, install the top support plate, motor support base 13, left and right rotary screws 7, servo motor 14 and other components of the bidirectional screw mechanism in sequence, ensuring that the left and right rotary screws 7 rotate smoothly and that the servo motor 14 is firmly connected to the screw.

[0023] Assemble slide plates 8 and 9 with the left and right lead screws 7 using nut seats, install slide rails 5 and slide blocks 6, and test the sliding accuracy and stability of the slide plates. Next, install the top sealing frame 10 and the bottom sealing frame 11, and attach mating seals 12 to the frame openings to ensure a good seal. Finally, arrange the temperature sensor, heating components, and connect the wax delivery pump 17 and other pipelines.

[0024] In use, the cable conveying mechanism 1 is activated to convey the cable body 2, and the servo motor 14 is started to control the top sealing frame 10 and the bottom sealing frame 11 to close and seal. The wax delivery pump 17 works to deliver wax liquid, the temperature sensor monitors in real time, and the heating component heats as needed. After waxing is completed, the servo motor 14 reverses to separate the sealing frames, and the cable continues to be conveyed. The process is repeated to achieve continuous automated waxing.

[0025] It is important to regularly check the operating status of transmission components such as servo motor 14 and lead screw, clean the residual wax in the sealing frame, and maintain the temperature sensor and heating components to ensure long-term stable operation of the mechanism.

[0026] The cable conveying mechanism 1 continuously conveys the cable body 2 to be waxed to the designated position. The servo motor 14 starts and drives the left and right screws 7 to rotate through the coupling. The left screw nut seat 15 and the right screw nut seat 16 on the left and right screws 7 respectively drive the slide plate 8 and the slide plate 9 to move along the slide rail 5, so that the top sealing frame 10 and the bottom sealing frame 11 are close to each other and sealed by the mating seal 12, thus enclosing the waxing operation space of the cable body 2.

[0027] The wax delivery pump 17 delivers molten wax to the work area to apply wax to the cable body 2. During the process, a temperature sensor monitors the temperature of the top sealing frame 10, the bottom sealing frame 11, and the area around the wax delivery pump 17 in real time. If the temperature is too low, the heating component is activated to maintain a suitable temperature for the molten wax and ensure the quality of the wax application. After the wax application is completed, the servo motor 14 reverses, and the sliding plates 8 and 9 cause the top sealing frame 10 and the bottom sealing frame 11 to separate. The cable conveying mechanism 1 then transports the cable body 2 to the next process. This cycle repeats, achieving automated wax application.

Claims

1. An automated wax-adhesion mechanism for welding equipment, comprising a servo motor (14), a cable conveying mechanism (1), and a vertical support plate (3) disposed on one side of the cable conveying mechanism (1), characterized in that: A bidirectional screw mechanism is fixedly connected to one side wall of the vertical support plate (3). The bidirectional screw mechanism includes a top support plate, a motor support seat (13), left and right screws (7), a slide rail (5), a slide block (6), a left-hand nut seat (15), a right-hand nut seat (16), a slide plate one (8), and a slide plate two (9). A top sealing frame (10) is fixedly connected to one side wall of the slide plate one (8), and a bottom sealing frame (11) is fixedly connected to one side wall of the slide plate two (9). A wax delivery pump (17) is fixedly connected to the bottom end of the bottom sealing frame (11).

2. The automated wax-adhesion mechanism for welding equipment according to claim 1, characterized in that: The top support plate and motor support base (13) in the bidirectional screw mechanism are respectively fixed to the top and bottom of one side wall of the vertical support plate (3), and the left and right screws (7) are rotatably arranged between the top support plate and the motor support base (13). The servo motor (14) is fixedly connected to the bottom of the motor support base (13), and the output shaft of the servo motor (14) is connected to the left and right screws (7) through a coupling.

3. The automated wax-adhesion mechanism for welding equipment according to claim 1, characterized in that: The left and right helical screws (7) are respectively connected to a left helical nut seat (15) and a right helical nut seat (16) by left helical threads and right helical threads. The left helical nut seat (15) is fixedly connected to the first slide plate (8), and the right helical nut seat (16) is fixedly connected to the second slide plate (9).

4. The automated wax-adhesion mechanism for welding equipment according to claim 1, characterized in that: The slide rail (5) is fixedly connected to the vertical support plate (3) on both sides of the left and right screw (7), and the slide plate one (8) and the slide plate two (9) are both fixedly connected to the slide rail (5) with sliding blocks (6).

5. The automated wax-adhesion mechanism for welding equipment according to claim 1, characterized in that: The cable conveying mechanism (1) conveys the cable body (2), and the openings of the top sealing frame (10) and the bottom sealing frame (11) correspond to the periphery of the cable body (2).

6. The automated wax-adhesion mechanism for welding equipment according to claim 5, characterized in that: The top sealing frame (10) and the bottom sealing frame (11) are glued with butt seals (12) for sealing at the frame openings.

7. The automated wax-adhesion mechanism for welding equipment according to claim 1, characterized in that: Temperature sensors for detecting temperature and heating components for heating are provided around the top sealing frame (10), the bottom sealing frame (11), and the wax delivery pump (17).

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