An adjustable metal wire spray washing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-14
AI Technical Summary
[0006]针对上述问题,本实用新型提出一种可调式金属线材喷淋冲洗装置以解决现有技术中线材在进行酸洗时,为了能够一次性能够酸洗适当长度的线材,通常会将线材捆扎成线圈进行酸洗,等酸洗完成后进行冲洗酸洗溶液时,由于用于冲洗的喷头的位置是固定不动的,线圈部分缝隙位置中的酸性溶液无法冲洗干净,只能将线圈拆开后,进行二次清洗,这大大的降低了冲洗效率的问题
[0014]1.通过驱动电机带动凸轮、铰接杆使安装架和喷头上下升降,同时利用槽轮传动和锥形齿轮配合带动转动盘及挂钩上的线圈旋转,让喷头的冲洗范围覆盖线圈不同高度和角度,有效减少冲洗盲区,大幅提升冲洗效率。
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Figure CN224629443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rinsing device technology, and in particular to an adjustable metal wire spray rinsing device. Background Technology
[0002] Wire rod (referring to steel wire rod) is mainly used as reinforcement in reinforced concrete and as a raw material for welded structural components or for further processing (such as wire drawing, molding, etc.). Wire rod is one of the steel products with the largest consumption. After rolling, it can be used directly for reinforcement in reinforced concrete and for welded structural components, or it can be used for further processing. For example, it can be drawn into steel wires of various specifications, then twisted into steel wire ropes, woven into steel wire mesh, wound into shapes, and heat-treated into springs; it can be hot- and cold-forged into rivets and cold-forged and rolled into bolts, screws, etc.; it can be cut into heat-treated parts or tools, etc.
[0003] When manufacturing mechanical products such as bolts and screws in a factory, the production process mainly includes wire annealing, pickling, wire drawing, and forming. The purpose of pickling is to remove the oxide film on the surface of the wire and form a protective film on the metal surface to reduce scratches on the molds and dies during subsequent wire drawing, cold heading, or forming processes. After rinsing off the residual acidic solution on the wire bundle, other processes such as electroplating are carried out.
[0004] However, when pickling wires, in order to pickle an appropriate length of wire at once, the wires are usually bundled into coils for pickling. After pickling, when rinsing with the pickling solution, the acid solution in the gaps of the coil cannot be rinsed out because the position of the rinsing nozzle is fixed. The coil has to be disassembled and cleaned a second time, which greatly reduces the rinsing efficiency.
[0005] Therefore, this utility model proposes an adjustable metal wire spray washing device to solve the problems existing in the prior art. Utility Model Content
[0006] To address the aforementioned problems, this utility model proposes an adjustable metal wire spray rinsing device to solve the problem that in the prior art, when pickling wire, in order to pickle an appropriate length of wire at once, the wire is usually bundled into coils for pickling. After pickling, when rinsing with the pickling solution, because the position of the rinsing nozzle is fixed, the acidic solution in the gaps of the coil cannot be rinsed clean, and the coil must be disassembled for a second cleaning, which greatly reduces the rinsing efficiency.
[0007] To achieve the purpose of this utility model, the present utility model is implemented through the following technical solution: an adjustable metal wire spray rinsing device, including a rinsing box, a box door rotatably connected to the front side of the rinsing box, a handle fixedly installed on the surface of the box door, a mounting frame slidably connected to the inner side wall of the rinsing box near the front and rear sides, a rinsing pipe fixedly installed on the other side of the mounting frame, a plurality of nozzles fixedly installed on the surface of the rinsing pipe, a cam rotatably connected to the inner side of the rinsing box and located at the top of the mounting frame, a hinge rod rotatably connected to the surface of the cam, the side of the hinge rod away from the cam being rotatably connected to the surface of the adjacent mounting frame, a fixing block fixedly installed near the center of the front and rear sides of the rinsing box, a drive motor for driving the cam to rotate fixedly installed on the top of the fixing block, a rinsing assembly fixedly installed on the top of the rinsing box for rinsing the metal wire, and a rotating assembly provided on the top of the inner side of the rinsing box for rotating the metal wire.
[0008] A further improvement is that two lifting blocks are fixedly installed on the side of the mounting bracket away from the flushing pipe, and a lifting groove is provided on the inner side wall of the flushing box for the lifting blocks to slide up and down.
[0009] A further improvement is that the rinsing assembly includes a water tank, the bottom of which is fixedly connected to the top of the rinsing tank, a delivery pump is fixedly installed on the left side of the water tank, delivery pipes are fixedly installed on the front and rear sides of the delivery pump, and the other end of the delivery pipe passes through the top of the rinsing tank and is fixedly connected to the surface of the adjacent rinsing pipe.
[0010] A further improvement is that the rotating assembly includes a rotating disk, a plurality of threaded rods are rotatably connected to the inner side of the rotating disk, threaded blocks are fitted on the surface of the threaded rods and are threadedly connected to them, hooks are fixedly installed at the bottom of the threaded blocks, and adjusting blocks that drive the adjacent threaded rods to rotate are rotatably connected to the side wall of the rotating disk.
[0011] A further improvement is made in that: a rotating column is rotatably connected to the top of the rotating disk, the top of the rotating column is rotatably connected to the inside of the rinsing tank, a first bevel gear is fixedly installed on the surface of the rotating column, a second bevel gear is meshed on the front side of the first bevel gear near the top, a driven rod is fixedly installed on the front side of the second bevel gear, the front end of the driven rod passes through the inside of the rinsing tank and a first grooved wheel is fixedly installed thereon, a second grooved wheel is provided at the bottom of the first grooved wheel and on the surface of the adjacent cam, and the first grooved wheel and the second grooved wheel are connected by a belt drive.
[0012] A further improvement is that: the inner side of the rinsing box is provided with a rotating port for the first bevel gear and the second bevel gear to rotate, and the inner side of the rotating disk is provided with an adjusting groove for the threaded block to slide.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The drive motor drives the cam and hinge rod to raise and lower the mounting bracket and nozzle. At the same time, the grooved wheel drive and bevel gear drive the coil on the rotating disk and hook to rotate, so that the spraying range of the nozzle covers the coil at different heights and angles, effectively reducing the blind spot and greatly improving the rinsing efficiency.
[0015] 2. The screw rod can be driven to rotate by rotating the adjusting block, so as to adjust the distance between the screw block and the hook. It can flexibly adapt to metal wire coils of different sizes, and has good adaptability and stability, which can meet the needs of different scenarios. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a side sectional view of the rinsing box of this utility model.
[0018] Figure 3 This is a side view of the mounting bracket and flushing pipe of this utility model.
[0019] Figure 4 This is a side sectional view of the rotating disk of this utility model.
[0020] The components are: 1. Rinse box; 2. Box door; 3. Mounting bracket; 4. Rinse pipe; 5. Nozzle; 6. Cam; 7. Hinge rod; 8. Drive motor; 9. Lifting block; 10. Water tank; 11. Conveyor pump; 12. Conveyor pipe; 13. Rotary disc; 14. Threaded rod; 15. Threaded block; 16. Hook; 17. Adjusting block; 18. First bevel gear; 19. Second bevel gear; 20. First grooved wheel; 21. Second grooved wheel. Detailed Implementation
[0021] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0022] according to Figure 1-4As shown in the figure, this embodiment proposes a solution: an adjustable metal wire spray rinsing device, including a rinsing box 1, a box door 2 rotatably connected to the front side of the rinsing box 1, a handle fixedly installed on the surface of the box door 2, a mounting frame 3 slidably connected to the inner side wall of the rinsing box 1 near the front and rear sides, a rinsing pipe 4 fixedly installed on the other side of the mounting frame 3, a plurality of nozzles 5 fixedly installed on the surface of the rinsing pipe 4, a cam 6 rotatably connected to the inner side of the rinsing box 1 and located at the top of the mounting frame 3, a hinge rod 7 rotatably connected to the surface of the cam 6, the side of the hinge rod 7 away from the cam 6 rotatably connected to the surface of the adjacent mounting frame 3, a fixing block fixedly installed near the center on the front and rear sides of the rinsing box 1, a drive motor 8 for driving the cam 6 to rotate fixedly installed on the top of the fixing block, a rinsing assembly fixedly installed on the top of the rinsing box 1 for rinsing metal wire, and a rotating assembly provided on the top of the inner side of the rinsing box 1 for rotating metal wire.
[0023] In this implementation case, the staff manually pulls the handle to rotate the door 2, opening the rinsing tank 1 and suspending the metal wire to be rinsed at the bottom of the rotating assembly. The drive motor 8 starts working, driving the cam 6 to rotate. The cam 6 pushes the mounting bracket 3 up and down through the hinge rod 7, causing the rinsing pipe 4 and the nozzle 5 to rise and fall synchronously. The rinsing assembly provides water for the rinsing process, while the rotating assembly drives the metal wire to rotate. The rising and falling movement of the mounting bracket 3 causes the nozzle 5 to move up and down. Combined with the rotation of the coil by the rotating assembly, different height positions of the coil can be covered, reducing blind spots in rinsing gaps caused by the fixed nozzle 5. There is no need to disassemble the coil for secondary cleaning, thus improving rinsing efficiency.
[0024] Two lifting blocks 9 are fixedly installed on the side of the mounting frame 3 away from the flushing pipe 4. The inner wall of the flushing box 1 is provided with a lifting groove for the lifting blocks 9 to slide up and down. When the mounting frame 3 is pushed by the hinge rod 7, the lifting blocks 9 slide up and down along the lifting groove to provide guidance and limit for the mounting frame 3.
[0025] The rinsing assembly includes a water tank 10, the bottom of which is fixedly connected to the top of the rinsing tank 1. A delivery pump 11 is fixedly installed on the left side of the water tank 10. Delivery pipes 12 are fixedly installed on the front and rear sides of the delivery pump 11. The other end of the delivery pipe 12 passes through the top of the rinsing tank 1 and is fixedly connected to the surface of the adjacent rinsing pipe 4. The delivery pump 11 delivers the liquid in the water tank 10 to the rinsing pipe 4 through the delivery pipe 12, and finally sprays it out from the nozzle 5 to rinse the metal wire coil.
[0026] The rotating assembly includes a rotating disk 13, with multiple threaded rods 14 rotatably connected to the inner side of the rotating disk 13. Threaded blocks 15 are fitted onto the surface of each threaded rod 14 and are threadedly connected to it. Hooks 16 are fixedly installed at the bottom of each threaded block 15. Adjusting blocks 17 that drive adjacent threaded rods 14 to rotate are rotatably connected to the side wall of the rotating disk 13. The threaded rods 14 inside the rotating disk 13 of the rotating assembly rotate under the drive of the adjusting blocks 17, causing the threaded blocks 15 fitted onto the threaded rods 14 to slide along the adjusting groove, thereby moving the hooks 16 at the bottom and adjusting the spacing of the hooks 16 to accommodate metal wires of different sizes.
[0027] A rotating column is rotatably connected to the top of the rotating disk 13. The top of the rotating column is rotatably connected to the inside of the rinsing tank 1. A first bevel gear 18 is fixedly installed on the surface of the rotating column. A second bevel gear 19 is meshed with the front side of the first bevel gear 18 near the top. A driven rod is fixedly installed on the front side of the second bevel gear 19. The front end of the driven rod passes through the inside of the rinsing tank 1 and is fixedly installed with a first grooved wheel 20. A second grooved wheel 21 is provided at the bottom of the first grooved wheel 20 and on the surface of the adjacent cam 6. The first grooved wheel 20 and the second grooved wheel 21 are connected by a belt drive. The first grooved wheel 20 is driven by the second grooved wheel 21 on the surface of the cam 6 via the belt. The first grooved wheel 20 drives the driven rod and the second bevel gear 19 to rotate. Through the meshing of the first bevel gear 18 and the second bevel gear 19, the rotating column drives the rotating disk 13 to rotate, so that all angles and gaps of the metal wire can be covered by the rinsing liquid, thoroughly removing the acidic solution, avoiding secondary cleaning, and greatly improving rinsing efficiency.
[0028] The inner side of the rinsing box 1 has a rotating opening for the first bevel gear 18 and the second bevel gear 19 to rotate, and the inner side of the rotating disk 13 has an adjusting groove for the threaded block 15 to slide. The rotating opening inside the rinsing box 1 provides rotation space for the first bevel gear 18 and the second bevel gear 19, and the adjusting groove inside the rotating disk 13 provides guidance for the sliding of the threaded block 15.
[0029] The above embodiment discloses an adjustable metal wire spray rinsing device. The operator manually pulls the handle to rotate the door 2, opening the rinsing tank 1 and suspending the metal wire to be rinsed on the hook 16. The operator manually rotates the adjusting block 17, causing the threaded rod 14 to rotate, allowing the threaded block 15 on the threaded rod 14 to slide along the adjusting groove, moving the bottom hook 16 and adjusting the hook spacing to accommodate metal wires of different sizes. The delivery pump 11 delivers liquid from the water tank 10 to the rinsing pipe 4 through the delivery pipe 12, and finally sprays it out from the nozzle 5 to rinse the metal wire coil. The drive motor 8... When the machine starts working, it drives the cam 6 to rotate. The cam 6 pushes the mounting bracket 3 to slide up and down through the hinge rod 7, so that the flushing pipe 4 and the nozzle 5 rise and fall synchronously. This can cover different height positions and reduce blind spots in the flushing of gaps caused by the fixed nozzle 5. At the same time, the first grooved wheel 20 is driven by the second grooved wheel 21 on the surface of the cam 6 through the belt. The first grooved wheel 20 drives the driven rod and the second bevel gear 19 to rotate. Through the meshing of the first bevel gear 18 and the second bevel gear 19, the rotating column drives the rotating disk 13 to rotate, so that the metal wire can be covered by the flushing liquid at all angles and gaps, thoroughly removing the acidic solution, avoiding secondary cleaning, and greatly improving the flushing efficiency.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An adjustable wire spray rinsing device, characterized by: The device includes a rinsing box (1), a door (2) rotatably connected to the front of the rinsing box (1), a handle fixedly installed on the surface of the door (2), a mounting bracket (3) slidably connected to the inner side wall of the rinsing box (1) near the front and rear sides, a rinsing pipe (4) fixedly installed on the other side of the mounting bracket (3), a plurality of nozzles (5) fixedly installed on the surface of the rinsing pipe (4), a cam (6) rotatably connected to the inner side of the rinsing box (1) and located on the top of the mounting bracket (3), a hinge rod (7) rotatably connected to the surface of the cam (6), the side of the hinge rod (7) away from the cam (6) rotatably connected to the surface of the adjacent mounting bracket (3), a fixing block fixedly installed near the center on the front and rear sides of the rinsing box (1), a drive motor (8) for driving the cam (6) to rotate fixedly installed on the top of the fixing block, a rinsing assembly fixedly installed on the top of the rinsing box (1) for rinsing metal wires, and a rotating assembly provided on the top of the inner side of the rinsing box (1) for rotating metal wires.
2. The adjustable wire spraying device of claim 1, wherein: Two lifting blocks (9) are fixedly installed on the side of the mounting bracket (3) away from the flushing pipe (4), and the inner wall of the flushing box (1) is provided with a lifting groove for the lifting blocks (9) to slide up and down.
3. The adjustable wire spraying device of claim 1, wherein: The rinsing assembly includes a water tank (10), the bottom of which is fixedly connected to the top of the rinsing box (1). A delivery pump (11) is fixedly installed on the left side of the water tank (10), and delivery pipes (12) are fixedly installed on the front and rear sides of the delivery pump (11). The other end of the delivery pipe (12) passes through the top of the rinsing box (1) and is fixedly connected to the surface of the adjacent rinsing pipe (4).
4. The adjustable metal wire spray washing device according to claim 1, characterized in that: The rotating assembly includes a rotating disk (13), and a plurality of threaded rods (14) are rotatably connected to the inner side of the rotating disk (13). Threaded blocks (15) are fitted on the surface of the threaded rods (14) and are threadedly connected to them. Hooks (16) are fixedly installed at the bottom of the threaded blocks (15). Adjusting blocks (17) that drive the adjacent threaded rods (14) to rotate are rotatably connected to the side wall of the rotating disk (13).
5. The adjustable wire spray rinsing device of claim 4, wherein: The rotating disk (13) is rotatably connected to a rotating column at its top. The top of the rotating column is rotatably connected to the inside of the rinsing box (1). A first bevel gear (18) is fixedly installed on the surface of the rotating column. A second bevel gear (19) is meshed with the front side of the first bevel gear (18) near the top. A driven rod is fixedly installed on the front side of the second bevel gear (19). The front end of the driven rod passes through the inside of the rinsing box (1) and is fixedly installed with a first grooved wheel (20). A second grooved wheel (21) is provided at the bottom of the first grooved wheel (20) and on the surface of the adjacent cam (6). The first grooved wheel (20) and the second grooved wheel (21) are connected by a belt drive.
6. The adjustable wire spray rinsing device of claim 5, wherein: The flushing box (1) has a rotating opening on its inner side for the first bevel gear (18) and the second bevel gear (19) to rotate, and the rotating disk (13) has an adjusting groove on its inner side for the threaded block (15) to slide.