A device for cleaning dirt from the intake control valve of an air compressor

Abstract

This utility model belongs to the field of air compressor maintenance technology, specifically disclosing a dirt removal device for an air compressor intake control valve. It includes a protective box, a sliding groove fixedly connected to the top of the protective box, a housing fixedly connected to the top of the sliding groove, a top cover inserted into the top of the housing, and a drain valve fixedly connected to the bottom rear side of the housing. It also includes a spraying mechanism, a driving mechanism, and a vibration mechanism. The spraying mechanism is located inside the top cover and is used to spray the valve body surface. The driving mechanism is used to drive the spraying mechanism to swing. The vibration mechanism is located inside the protective box and is used to vibrate the valve body during immersion. The beneficial effect of this utility model is that the high-frequency vibration of the valve body driven by a high-speed motor, combined with the penetrating action of the cleaning fluid, removes dirt. The remaining dirt is then rinsed away by the reciprocating spray of the spray nozzle driven by the drive motor, thereby achieving rapid and deep cleaning of the valve body surface and crevices.

Description

Technical Field

[0001] This utility model relates to the field of air compressor maintenance technology, specifically to a device for cleaning dirt from the air compressor intake control valve. Background Technology

[0002] The air compressor intake control valve is a core component ensuring the stable operation of the air compressor. Its surface and internal gaps are prone to accumulating stubborn dirt due to the long-term intake of dust and oil from the air. If the dirt is not removed in time, it will lead to a decrease in valve sealing performance, valve core jamming, and even cause the air compressor to overload and shut down. Therefore, regular cleaning of the intake control valve is a key aspect of air compressor operation and maintenance.

[0003] Traditional cleaning methods in most maintenance scenarios rely on manual hand-held brushes and cloths with cleaning solutions to wipe the valve body, requiring cleaning of the valve body surface, sealing grooves, vent holes, and other parts one by one.

[0004] There may also be some dirt inside the valve body, which cannot be reached by the above methods, thus requiring secondary cleaning. Utility Model Content

[0005] The purpose of this invention is to provide a device for cleaning dirt from the intake control valve of an air compressor, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A device for cleaning dirt from an air compressor intake control valve includes a protective box, a slide groove fixedly connected to the top of the protective box, a housing fixedly connected to the top of the slide groove, a top cover inserted into the top of the housing, and a drain valve fixedly connected to the bottom rear side of the housing. It also includes a spraying mechanism, a drive mechanism, and a vibration mechanism; The spraying mechanism is located inside the top cover and is used to spray the surface of the valve body; The drive mechanism is used to drive the spray mechanism to swing; The vibration mechanism is located inside the protective box and is used to vibrate the valve body when it is immersed.

[0007] A further improvement of the present invention is that the spraying mechanism includes a water storage box, which is fixedly connected to the bottom of the top cover. A water supply pipe is rotatably connected inside the water storage box. Spray nozzles are fixedly connected to the surface of the water supply pipe in a linear array. A water inlet pipe is fixedly connected to the top of the water storage box. The water storage box, the water inlet pipe, and the water supply pipe are interconnected internally.

[0008] A further improvement of the present invention is that the spraying mechanism further includes a protective shell, which is fixedly connected inside the protective box, and the end of the water supply pipe is rotatably connected inside the protective shell.

[0009] A further improvement of the present invention is that the driving mechanism includes a driving motor, the driving motor is fixedly connected to the top of the top cover, the output end of the driving motor is fixedly connected to a small wheel through the protective shell, a connecting rod is hinged to the surface of the small wheel, a large wheel is hinged to the end of the connecting rod away from the small wheel, and the large wheel is rotatably connected inside the protective shell.

[0010] A further improvement of the present invention is that the vibration mechanism includes a high-speed motor, the high-speed motor is fixedly connected to the bottom of the inner wall of the protective box, a cam is fixedly connected to the output end of the high-speed motor, a push plate is provided on the top of the cam, the push plate is slidably connected to the inside of the slide groove, and a sealing ring is fixedly connected to the surface of the push plate.

[0011] A further improvement of the present invention is that the vibration mechanism further includes a sleeve, which is fixedly connected to the four corners of the bottom of the inner wall of the protective box. A spring is fixedly connected inside the sleeve, and a push rod is fixedly connected to the top of the spring. The push rod is inserted into the inside of the sleeve, and the top of the push rod is fixedly connected to the surface of the cam.

[0012] The beneficial effects of this utility model are as follows: 1. This utility model provides a dirt removal device for the air compressor intake control valve. The device uses a high-speed motor to drive the valve body to vibrate at high frequency, which, combined with the penetrating action of the cleaning fluid, removes dirt. Then, the drive motor drives the nozzle to spray and rinse the residue, thereby achieving rapid and deep cleaning of the valve body surface and crevices.

[0013] 2. This utility model provides a dirt removal device for the air compressor intake control valve. The small wheel is driven by a drive motor to rotate, and the large wheel is driven by a connecting rod to swing back and forth, thereby expanding the spray range of the nozzle and improving the uniformity of water flow. There is no need to manually flip the valve body, thus efficiently removing residual cleaning liquid and floating dust from the surface of the valve body, thereby preventing the cleaning liquid from corroding the metal parts of the valve body. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1This is a three-dimensional structural diagram of the dirt removal device for the air compressor intake control valve of this utility model; Figure 2 This is a schematic diagram of the spraying mechanism of this utility model; Figure 3 This is a schematic diagram of the distribution of the drive motor in this utility model; Figure 4 This is a schematic diagram of the drive mechanism of this utility model; Figure 5 This is a schematic diagram of the vibration mechanism of this utility model.

[0016] In the diagram: 2. Spraying mechanism; 3. Drive mechanism; 4. Vibration mechanism; 11. Protective box; 12. Slide rail; 13. Outer shell; 14. Top cover; 15. Drain valve; 21. Protective shell; 22. Water storage box; 23. Water inlet pipe; 24. Water delivery pipe; 25. Sprayer head; 31. Drive motor; 32. Small wheel; 33. Connecting rod; 34. Large wheel; 41. Sleeve; 42. Spring; 43. Push rod; 44. High-speed motor; 45. Cam; 46. Push plate; 47. Sealing ring. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figure 1-5 As shown, this utility model has the following three specific embodiments.

[0019] Example 1 This utility model provides a dirt removal device for the intake control valve of an air compressor, including a protective box 11, a slide groove 12 fixedly connected to the top of the protective box 11, a housing 13 fixedly connected to the top of the slide groove 12, a top cover 14 inserted into the top of the housing 13, and a drain valve 15 fixedly connected to the bottom rear side of the housing 13. It also includes a spraying mechanism 2, a drive mechanism 3, and a vibration mechanism 4; The spraying mechanism 2 is located inside the top cover 14 and is used to spray the surface of the valve body; Drive mechanism 3 is used to drive spray mechanism 2 to swing; The vibration mechanism 4 is installed inside the protective box 11 and is used to vibrate the valve body when it is immersed.

[0020] In this embodiment, as Figure 1 As shown, first remove the top cover 14, then place the valve body to be cleaned into the device, add cleaning fluid into the device, then replace the top cover 14 and start the vibration mechanism 4 to vibrate. Through high-frequency vibration, combined with the cleaning fluid, the dirt on the surface of the valve body is removed, thereby cleaning the valve body. Then, the internal cleaning fluid is discharged by opening the drain valve 15. Then, the spray mechanism 2 is driven by the drive mechanism 3 to swing, which, together with the vibration mechanism 4, drives the valve body to vibrate, thereby rinsing the residual cleaning fluid and dirt on the surface of the valve body. The rinse water flows out through the drain valve 15.

[0021] Example 2 The difference from Embodiment 1 is that this embodiment discloses a vibration mechanism 4; Preferably, the vibration mechanism 4 includes a high-speed motor 44, which is fixedly connected to the bottom of the inner wall of the protective box 11. A cam 45 is fixedly connected to the output end of the high-speed motor 44. A push plate 46 is provided on the top of the cam 45. The push plate 46 is slidably connected to the inside of the slide groove 12. A sealing ring 47 is fixedly connected to the surface of the push plate 46.

[0022] The vibration mechanism 4 also includes a sleeve 41, which is fixedly connected to the four corners of the bottom of the inner wall of the protective box 11. A spring 42 is fixedly connected inside the sleeve 41, and a push rod 43 is fixedly connected to the top of the spring 42. The push rod 43 is inserted into the inside of the sleeve 41, and the top of the push rod 43 is fixedly connected to the surface of the cam 45.

[0023] In this embodiment, as Figure 5 As shown, the high-speed motor 44 is started to drive the cam 45 to rotate. Since the push plate 46 is tangent to the cam 45, the rotation of the cam 45 will drive the push plate 46 to move up and down, thereby causing the valve body to be cleaned to vibrate. The spring 42 can ensure that the push plate 46 and the cam 45 are in close contact. Then, with the cleaning fluid inside the device, the surface of the valve body can be cleaned quickly. After cleaning, the sewage can be discharged by opening the drain valve 15.

[0024] Example 3 The difference from Embodiment 2 is that this embodiment discloses a spraying mechanism 2 and a driving mechanism 3; Preferably, the spraying mechanism 2 includes a water storage box 22, which is fixedly connected to the bottom of the top cover 14. A water supply pipe 24 is rotatably connected inside the water storage box 22. Spray nozzles 25 are fixedly connected to the surface of the water supply pipe 24 and are arranged in a linear array. A water inlet pipe 23 is fixedly connected to the top of the water storage box 22. The water storage box 22, the water inlet pipe 23 and the water supply pipe 24 are interconnected.

[0025] The spraying mechanism 2 also includes a protective shell 21, which is fixedly connected inside the protective box 11, and the end of the water pipe 24 is rotatably connected inside the protective shell 21.

[0026] The drive mechanism 3 includes a drive motor 31, which is fixedly connected to the top of the top cover 14. The output end of the drive motor 31 passes through the protective shell 21 and is fixedly connected to a small wheel 32. A connecting rod 33 is hinged to the surface of the small wheel 32. A large wheel 34 is hinged to the end of the connecting rod 33 away from the small wheel 32. The large wheel 34 is rotatably connected inside the protective shell 21.

[0027] In this embodiment, as Figure 2-4 As shown, the drive motor 31 is then started to drive the small wheel 32 to rotate, and then the transmission is carried out through the connecting rod 33, which in turn drives the large wheel 34 to swing back and forth. The swing of the large wheel 34 drives the water supply pipe 24 connected to it to swing back and forth, and then clean water is transported into the water storage box 22 through the water inlet pipe 23, and then evenly distributed into the nozzle 25 through the water supply pipe 24, and then sprayed on the surface of the valve body, thereby further cleaning the residual cleaning liquid and dirt on its surface.

[0028] The working principle of this utility model is as follows.

[0029] First, remove the top cover 14, then put the valve body to be cleaned into the device, then add cleaning solution into the device, and then put the top cover 14 back on. By starting the high-speed motor 44, the cam 45 is driven to rotate. Since the push plate 46 is tangent to the cam 45, the rotation of the cam 45 will drive the push plate 46 to move up and down, thereby causing the valve body to be cleaned to vibrate. Then, in conjunction with the cleaning fluid inside the device, the surface of the valve body can be cleaned quickly. After cleaning, the wastewater can be discharged by opening the drain valve 15. Then, the drive motor 31 is started to drive the small wheel 32 to rotate, and then the transmission is carried by the connecting rod 33, which in turn drives the large wheel 34 to swing back and forth. The swing of the large wheel 34 drives the water supply pipe 24 connected to it to swing back and forth, and then clean water is delivered to the water storage box 22 through the water inlet pipe 23, and then evenly distributed to the nozzle 25 through the water supply pipe 24, and then sprayed on the surface of the valve body, thereby further cleaning the residual cleaning liquid and dirt on its surface.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. The selection and detailed description of these embodiments in this specification are intended to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it.

Claims

1. An air compressor intake control valve fouling removal device comprising a protective box (11), characterized in that: The top of the protection box (11) is fixedly connected with a chute (12), the top of the chute (12) is fixedly connected with a shell (13), the top of the shell (13) is inserted with a top cover (14), the bottom of the rear side of the shell (13) is fixedly connected with a drain valve (15); It also includes a spraying mechanism (2), a driving mechanism (3) and a vibrating mechanism (4); The spraying mechanism (2) is arranged inside the top cover (14) for spraying the valve body surface; The driving mechanism (3) is used for driving the spraying mechanism (2) to swing; The vibrating mechanism (4) is arranged inside the protection box (11) for vibrating the valve body when soaking the valve body.

2. The dirt removal device for the air compressor intake control valve according to claim 1, characterized in that: The spraying mechanism (2) includes a water storage box (22), which is fixedly connected to the bottom of the top cover (14), a water delivery pipe (24) is rotatably connected inside the water storage box (22), a spray head (25) is fixedly connected to the surface of the water delivery pipe (24), the spray head (25) is arranged in a linear array, a water inlet pipe (23) is fixedly connected to the top of the water storage box (22), and the inside of the water storage box (22), the water inlet pipe (23) and the water delivery pipe (24) are in communication with each other.

3. The dirt removal device for the air compressor intake control valve according to claim 2, characterized in that: The spraying mechanism (2) further includes a protection shell (21), which is fixedly connected inside the protection box (11), and the end of the water delivery pipe (24) is rotatably connected inside the protection shell (21).

4. The dirt removal device for the air compressor intake control valve according to claim 3, characterized in that: The driving mechanism (3) includes a driving motor (31), which is fixedly connected to the top of the top cover (14), the output end of the driving motor (31) is fixedly connected with a small wheel disc (32) penetrating through the protection shell (21), the surface of the small wheel disc (32) is hinged with a connecting rod (33), the end of the connecting rod (33) away from the small wheel disc (32) is hinged with a large wheel disc (34), and the large wheel disc (34) is rotatably connected inside the protection shell (21).

5. The dirt removal device for the air compressor intake control valve according to claim 1, characterized in that: The vibrating mechanism (4) includes a high-speed motor (44), which is fixedly connected to the bottom of the inner wall of the protection box (11), the output end of the high-speed motor (44) is fixedly connected with a cam (45), the top of the cam (45) is provided with a push plate (46), the push plate (46) is slidingly connected inside the chute (12), and the surface of the push plate (46) is fixedly connected with a sealing ring (47).

6. An air compressor intake control valve fouling removal device as defined in claim 5, wherein: The vibrating mechanism (4) further includes a sleeve (41), which is fixedly connected to the four corners of the bottom of the inner wall of the protection box (11), a spring (42) is fixedly connected inside the sleeve (41), a push rod (43) is fixedly connected to the top of the spring (42), the push rod (43) is inserted into the sleeve (41), and the top of the push rod (43) is fixedly connected with the surface of the cam (45).

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