A vibration cleaning device for weld rings

CN224629461UActive Publication Date: 2026-08-14JINHUA BUYANG WELDING MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]但是在实际使用的过程中,申请人发现,其在对焊环清洗时,是将一定数量的待清洗焊环投放至盆体中,通过激振源带动盆体振动,来对盆体内部的焊环进行振动清洗,在清洗过程中,由于焊环与盆体直接接触,且焊环之间都堆叠在一起,因此依然会使焊环之间因振动发生挤压形变,鉴于此,我们提出一种焊环的振动清洗设备

Benefits of technology

[0012]本实用新型一种焊环的振动清洗设备,通过将待清洗的焊环套在套柱的外部,并将三个清洗笼以及顶盖磁性吸附连接在一起,通过将顶盖卡在环形限位槽中,即可使三个清洗笼浸入焊环清洗筒内部的清洗水中,通过驱动激振源带动焊环清洗筒振动,即可带动焊环清洗筒内部的清洗水振动,实现对清洗笼内部焊环的振动清洗,且由于焊环清洗筒与清洗笼之间并未直接接触,且待清洗的焊环之间不直接接触,因此在对焊环振动清洗时,能够减少焊环的碰撞,更好的对焊环进行防护。

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Abstract

This utility model discloses a vibration cleaning device for welded rings, relating to the technical field of welded ring production equipment. The utility model includes a support platform, with a vibration source fixedly mounted on the top of the support platform. A welded ring cleaning cylinder is fixedly connected to the top of the vibration source. A top cover is limited above the welded ring cleaning cylinder by a support ring, and a cleaning cage is magnetically connected below the top cover. Three cleaning cages are stacked, with adjacent cleaning cages magnetically connected. A through hole is provided at the bottom of each cleaning cage. This utility model involves fitting the welded ring onto the outside of a sleeve column and magnetically connecting the three cleaning cages and the top cover. By locking the top cover in an annular limiting groove, the three cleaning cages are immersed in the cleaning water inside the welded ring cleaning cylinder. Driving the vibration source causes the welded ring cleaning cylinder to vibrate, which in turn vibrates the cleaning water inside the cylinder, achieving vibration cleaning of the welded ring inside the cleaning cages. This reduces collisions with the welded ring and provides better protection.
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Description

Technical Field

[0001] This utility model belongs to the technical field of welding ring production equipment, and in particular relates to a vibration cleaning device for welding rings. Background Technology

[0002] Because the production of welding materials involves stretching and other processes that require oil lubrication, the resulting welding materials often contain impurities and oil stains. For straight, rod-shaped welding materials, these impurities can be removed by directly wiping with a degreasing cloth. However, for annular brazed rings, additional cleaning equipment is needed. Current cleaning methods primarily involve tumbling, but during this process, the frequent and forceful collisions and compression between the welding rings can easily cause deformation, affecting their quality. A search revealed that patent CN222856152U discloses a vibration cleaning device for welding rings, including a basin for holding the welding rings and a vibration source, wherein the vibration source is detachably connected to the basin. The side wall of the basin has several vertical corrugated strips. The bottom of the basin also has a drainage outlet with a first and a second layer of plugs. The first layer of plugs is a filter plug with several through holes; the second layer of plugs is a sealing plug.

[0003] However, in actual use, the applicant found that when cleaning the welding rings, a certain number of welding rings to be cleaned are placed into the basin and the basin is vibrated by the excitation source to clean the welding rings inside the basin. During the cleaning process, since the welding rings are in direct contact with the basin and are stacked together, the welding rings will still be squeezed and deformed due to vibration. In view of this, we propose a vibration cleaning device for welding rings. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a vibration cleaning device for welded rings, comprising a support platform, an excitation source fixedly mounted on the top of the support platform, a welded ring cleaning cylinder fixedly connected to the top of the excitation source, a top cover limited by a support ring above the welded ring cleaning cylinder, a cleaning cage magnetically connected below the top cover, three cleaning cages stacked together, adjacent cleaning cages being magnetically connected, a through hole opened at the bottom of the cleaning cage, a side hole opened on the side wall of the cleaning cage, and a sleeve column fixedly mounted on the bottom of the inner side of the cleaning cage.

[0006] Preferably, the bottom of the cleaning cage has a number of through holes evenly distributed, the side holes on the side wall of the cleaning cage are arranged in a ring array, and the bottom inner side of the cleaning cage has a number of sleeves evenly distributed.

[0007] Preferably, the top of the cleaning cage is provided with a stepped groove, and a second magnetic ring is fixedly connected to the bottom of the stepped groove.

[0008] Preferably, the bottom of the top cover is fixedly provided with an annular protrusion, and the bottom of the annular protrusion and the bottom of the cleaning cage are both fixedly connected with a first magnetic ring that magnetically cooperates with the second magnetic ring. The top of the top cover is symmetrically fixedly provided with handles.

[0009] Preferably, the support ring is positioned above the welding ring cleaning cylinder, and support feet are symmetrically fixed on both sides of the support ring. An annular limiting groove for limiting the top cover is provided on the top of the support ring.

[0010] Preferably, a drain branch pipe is fixedly installed at the top of the welding ring cleaning cylinder, and the upper end of the drain branch pipe is connected to the bottom of the inner side of the welding ring cleaning cylinder, and a hand valve is fixedly sleeved at the lower end of the drain branch pipe.

[0011] This utility model has the following beneficial effects:

[0012] This utility model discloses a vibration cleaning device for welded rings. The device involves placing the welded ring to be cleaned around a sleeve column, and magnetically connecting three cleaning cages and a top cover. By securing the top cover in an annular limiting groove, the three cleaning cages are immersed in the cleaning water inside the welded ring cleaning cylinder. A driving excitation source causes the welding ring cleaning cylinder to vibrate, which in turn vibrates the cleaning water inside the cylinder, achieving vibration cleaning of the welded rings inside the cleaning cages. Since there is no direct contact between the welding ring cleaning cylinder and the cleaning cages, and no direct contact between the welded rings themselves, vibration cleaning of the welded rings reduces collisions and provides better protection. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of a vibration cleaning device for welding rings according to the present invention;

[0015] Figure 2 This is a schematic diagram of the support ring structure in a vibration cleaning device for welding rings according to the present invention;

[0016] Figure 3 This is a schematic diagram of the top cover and cleaning cage in a vibration cleaning device for welding rings according to the present invention;

[0017] Figure 4This is a schematic diagram of the cleaning cage in a vibration cleaning device for welding rings according to this utility model.

[0018] The attached diagram lists the components represented by each number as follows:

[0019] 1. Support platform; 2. Vibration source; 3. Welding ring cleaning cylinder; 31. Sewage branch pipe; 4. Top cover; 41. Annular protrusion; 42. Handle; 5. Hand valve; 6. Support foot; 7. Support ring; 71. Annular limiting groove; 8. Cleaning cage; 81. Through hole; 82. Side hole; 83. Sleeve column; 84. Step groove; 9. First magnetic ring; 10. Second magnetic ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 As shown, this utility model provides a technical solution:

[0022] A vibration cleaning device for welded rings includes a support platform 1. A vibration source 2, which can be a vibration motor, is fixedly mounted on the top of the support platform 1. A welded ring cleaning cylinder 3 is fixedly connected to the top of the vibration source 2. A top cover 4 is positioned above the welded ring cleaning cylinder 3 by a support ring 7. The support ring 7 is positioned above the welded ring cleaning cylinder 3, and support feet 6 are symmetrically fixed on both sides of the support ring 7. An annular limiting groove 71 for limiting the top cover 4 is formed on the top of the support ring 7. A cleaning cage 8 is magnetically connected to the bottom of the top cover 4. Three cleaning cages 8 are stacked, with adjacent cleaning cages 8 magnetically connected. Welded rings are installed inside the cleaning cages 8, and the three cleaning cages 8 are magnetically connected to each other and connected to the bottom of the top cover 4. After the annular protrusion 41 is connected, the magnetic attraction between the first magnetic ring 9 and the second magnetic ring 10 is sufficient to ensure that the cleaning cage 8 and the annular protrusion 41, as well as the cleaning cages 8 themselves, will not easily separate without external pulling force. A through hole 81 is provided at the bottom of the cleaning cage 8, and several through holes 81 are evenly distributed at the bottom of the cleaning cage 8. Side holes 82 are provided on the side wall of the cleaning cage 8, and several side holes 82 are arranged in a circular array. A sleeve post 83 is fixedly installed at the bottom inner side of the cleaning cage 8, and several sleeve posts 83 are evenly distributed at the bottom inner side of the cleaning cage 8. The diameter of the sleeve post 83 is smaller than the inner diameter of the welding ring, so that the welding ring can still be fitted onto the outside of the sleeve post 83. A certain horizontal movement and the spacing between the sleeves 83 ensure that the welding rings fitted on the sleeves 83 do not collide. The top of the cleaning cage 8 has a stepped groove 84, and the bottom of the stepped groove 84 is fixedly connected to a second magnetic ring 10. The bottom of the top cover 4 is fixedly provided with an annular protrusion 41, and the bottom of the annular protrusion 41 and the bottom of the cleaning cage 8 are both fixedly connected to a first magnetic ring 9 that magnetically engages with the second magnetic ring 10. Handles 42 are symmetrically fixedly provided on the top of the top cover 4. A drain branch pipe 31 is fixedly provided on the top of the welding ring cleaning cylinder 3, and the upper end of the drain branch pipe 31 is connected to the bottom inner side of the welding ring cleaning cylinder 3. The lower end of the drain branch pipe 31 can be connected to an external drain pipe through a flexible hose. A hand valve 5 is fixedly connected to the lower end of the sewage branch pipe 31. By placing the welding ring to be cleaned on the outside of the sleeve column 83 and magnetically adsorbing the three cleaning cages 8 and the top cover 4 together, and by locking the top cover 4 in the annular limiting groove 71, the three cleaning cages 8 can be immersed in the cleaning water inside the welding ring cleaning cylinder 3. By driving the excitation source 2 to drive the welding ring cleaning cylinder 3 to vibrate, the cleaning water inside the welding ring cleaning cylinder 3 can be vibrated, thereby achieving vibration cleaning of the welding ring inside the cleaning cage 8. Since there is no direct contact between the welding ring cleaning cylinder 3 and the cleaning cage 8, and no direct contact between the welding rings to be cleaned, the collision of the welding rings can be reduced during vibration cleaning, thus better protecting the welding rings.

[0023] Working principle: In use, the welding ring to be cleaned can be placed on the outside of the sleeve column 83, and the three cleaning cages 8 containing the welding ring can be stacked and magnetically connected together. The top cover 4 can be magnetically connected to the topmost cleaning cage 8. Then, hold the handle 42 to lift the cleaning cage 8 and place it through the support ring 7 into the cleaning water inside the welding ring cleaning cylinder 3, so that the top cover 4 is locked in the annular limiting groove 71. Then, the excitation source 2 can be powered on and started. The excitation source 2 can drive the welding ring cleaning cylinder 3 to vibrate, thereby causing the cleaning water inside the welding ring cleaning cylinder 3 to vibrate and clean the welding ring inside the cleaning cage 8. After cleaning, the top cover 4 can be lifted upward to remove the cleaning cage 8 from the inside of the welding ring cleaning cylinder 3. The top cover 4 and the three cleaning cages 8 can be manually separated from top to bottom to remove the cleaned welding ring. By opening the hand valve 5, the sewage inside the welding ring cleaning cylinder 3 can be discharged through the drain branch pipe 31.

[0024] The text shows and describes the basic principles, main features and advantages of this utility model. The standard parts used in this utility model can all be purchased from the market, and the irregular parts can be customized according to the description and drawings. The specific connection methods of each part can all adopt conventional methods such as bolts, rivets and welding that are mature in the prior art. The machinery, parts and equipment can all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art. This part will not be described in detail in the text.

[0025] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0026] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications to the technical solutions described in the foregoing embodiments or equivalent substitutions of some of the technical features shall fall within the protection scope of the present utility model.

Claims

1. A vibratory cleaning apparatus for welding loops, comprising a support table (1), characterized in that: The top of the support platform (1) is fixedly equipped with an excitation source (2), and the top of the excitation source (2) is fixedly connected with a welding ring cleaning cylinder (3). The top of the welding ring cleaning cylinder (3) is limited by a support ring (7) and a top cover (4) is fixedly positioned above it. A cleaning cage (8) is magnetically connected below the top cover (4). Three cleaning cages (8) are stacked, and two adjacent cleaning cages (8) are magnetically connected. A through hole (81) is opened at the bottom of the cleaning cage (8), and a side hole (82) is opened on the side wall of the cleaning cage (8). A sleeve column (83) is fixedly installed at the bottom of the inner side of the cleaning cage (8).

2. A vibratory cleaning apparatus for welding loops as defined in claim 1, wherein The bottom of the cleaning cage (8) has several through holes (81) evenly arranged, the side holes (82) on the side wall of the cleaning cage (8) are arranged in a ring array, and the bottom inner side of the cleaning cage (8) has several sleeves (83) evenly arranged.

3. A vibratory cleaning apparatus for welding loops as defined in claim 1, wherein The top of the cleaning cage (8) is provided with a stepped groove (84), and a second magnetic ring (10) is fixedly connected to the bottom of the stepped groove (84).

4. A vibratory cleaning apparatus for welding loops as defined in claim 3, wherein The bottom of the top cover (4) is fixedly provided with an annular protrusion (41), and the bottom of the annular protrusion (41) and the bottom of the cleaning cage (8) are both fixedly connected with a first magnetic ring (9) that magnetically cooperates with the second magnetic ring (10). The top of the top cover (4) is symmetrically provided with handles (42).

5. The vibratory cleaning apparatus of claim 1, wherein: The support ring (7) is positioned above the welding ring cleaning cylinder (3), and support feet (6) are symmetrically fixed on both sides of the support ring (7). The top of the support ring (7) is provided with an annular limiting groove (71) for limiting the top cover (4).

6. The vibratory cleaning apparatus of a welding ring according to claim 1, wherein The top of the welding ring cleaning cylinder (3) is fixedly provided with a sewage branch pipe (31), and the upper end of the sewage branch pipe (31) is connected to the bottom of the inner side of the welding ring cleaning cylinder (3). The lower end of the sewage branch pipe (31) is fitted with a hand valve (5).

Citation Information

Patent Citations

  • Vibration cleaning equipment for welding rings

    CN222856152U