An ultrasonic cleaning device for processing plumbing fittings

CN224629477UActive Publication Date: 2026-08-14SICHUAN BAIHONG MACHINERY MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]而目前在对水暖配件进行清洗时,为了提高清洗效率与清洗效果,通常采用超声波清洗的方式,而目前在对水暖配件进行超声波清洗时,通过将水暖配件放入到清洗网框中,通过超声波振动,对其进行清洗,在清洗完毕后,将其取出,但是在清洗过程中,水槽中的水会存在污物,从而当水暖配件拿出时,其表面还是不可避免的沾附有部分污物,因此需要改进出一种水暖配件加工用的超声波清洗设备来解决上述问题

Benefits of technology

[0015]1、该水暖配件加工用的超声波清洗设备,通过设置的回流冲洗机构,在使用过程中,当对水暖配件清洗完毕后,通过抽取泵将清洗箱中的水抽出并进入到过滤箱中进行过滤处理,随后通过设置的喷头结构对水暖配件进行冲洗,从而避免清洗箱的污水对清洗后的水暖配件造成污染。

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Abstract

This utility model relates to the field of plumbing fittings processing technology, and discloses an ultrasonic cleaning device for plumbing fittings processing. The device includes a cleaning tank, a mounting box fixedly installed at the bottom of the cleaning tank, support legs fixedly installed at the bottom of the mounting box, a controller fixedly installed on the front of the cleaning tank, a drain pipe fixedly installed on the left side of the cleaning tank, a reflux rinsing mechanism on the outside of the cleaning tank, and an ultrasonic cleaning mechanism inside the cleaning tank. This ultrasonic cleaning device for plumbing fittings processing, through its reflux rinsing mechanism, allows water to be pumped out of the cleaning tank and filtered into a filter box after cleaning of the plumbing fittings. The water is then rinsed through a nozzle structure, thus preventing wastewater from the cleaning tank from contaminating the cleaned plumbing fittings.
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Description

Technical Field

[0001] This utility model relates to the field of plumbing fittings processing technology, specifically to an ultrasonic cleaning device for plumbing fittings processing. Background Technology

[0002] After plumbing fittings are manufactured, their surfaces are usually covered with a large amount of dust, debris, coolant, and other contaminants. If these contaminants are not cleaned promptly, they will affect subsequent oiling, packaging, and the overall quality of the product. Therefore, plumbing fittings need to be cleaned after manufacturing.

[0003] Currently, ultrasonic cleaning is commonly used to improve the efficiency and effectiveness of cleaning plumbing fittings. This process involves placing the fittings in a cleaning mesh frame and cleaning them using ultrasonic vibrations. After cleaning, the fittings are removed. However, during the cleaning process, the water in the tank contains contaminants, so the fittings inevitably retain some dirt on their surface when removed. Therefore, there is a need to develop an improved ultrasonic cleaning device for plumbing fittings to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic cleaning device for processing plumbing fittings, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning device for processing plumbing fittings, comprising a cleaning tank, an installation box fixedly installed at the bottom of the cleaning tank, a support leg fixedly installed at the bottom of the installation box, a controller fixedly installed on the front of the cleaning tank, a drain pipe fixedly installed on the left side of the cleaning tank, a reflux rinsing mechanism provided on the outside of the cleaning tank, and an ultrasonic cleaning mechanism provided inside the cleaning tank.

[0006] The reflux rinsing mechanism includes a rinsing component and a reflux component. The rinsing component is located at the top of the cleaning tank and extends to the outside, while the reflux component is located at the back of the cleaning tank.

[0007] The rinsing assembly includes a mounting rail, which is fixedly installed on the front and back of the cleaning tank near the top. A motor is fixedly installed on the right side of the mounting rail near the back, and a threaded rod is fixedly installed on the output end of the motor. A sliding frame is slidably installed from the inside of the mounting rail to the outside. A diverter pipe is fixedly installed on the inner side of the sliding frame. A nozzle is fixedly installed at the bottom of the diverter pipe. A connecting hose is fixedly installed on the back of the diverter pipe. An electromagnetic three-way reversing valve is fixedly installed at the end of the connecting hose away from the diverter pipe. A water supply pipe is fixedly installed on the right side of the electromagnetic three-way reversing valve. A water tank is fixedly installed at the bottom of the electromagnetic three-way reversing valve. A water pump is fixedly installed on the inner bottom of the water tank. A water suction pipe is fixedly installed on the top of the water pump to facilitate rinsing of the plumbing accessories after ultrasonic cleaning.

[0008] Preferably, the end of the water pump pipe away from the water pump is fixedly installed at the bottom of the electromagnetic three-way reversing valve, and the end of the water supply pipe away from the electromagnetic three-way reversing valve is fixedly installed on the back of the cleaning tank and connected to the cleaning tank, so as to facilitate the reversal of water flow through the electromagnetic three-way reversing valve.

[0009] Preferably, the sliding frame and the threaded rod are provided with threaded holes at corresponding positions, and the threaded rod is threadedly installed in the threaded holes, so as to facilitate the sliding frame to slide by the threaded rod.

[0010] Preferably, the return assembly includes a return pipe, which is fixedly installed on the back of the cleaning tank near the bottom. A pump is fixedly installed at the end of the return pipe away from the cleaning tank. A filter box is fixedly installed on the back of the cleaning tank. A connecting pipe is fixedly installed between the top of the filter box and the top of the water tank to facilitate the return of water from the cleaning tank to the filter box for filtration.

[0011] Preferably, the extraction pump is fixedly installed at the bottom of the filter box and connected to the filter box through a pipeline, so that the extraction pump can draw water into the filter box.

[0012] Preferably, the ultrasonic cleaning mechanism includes a fixing plate, which is fixedly installed on the inner walls of the left and right sides of the cleaning box. A cleaning mesh box is provided on the top of the fixing plate. Two handles are fixedly installed on the top of the cleaning mesh box near the left and right sides. An ultrasonic transducer is fixedly installed inside the mounting box, and an ultrasonic generator is fixedly installed at the bottom of the mounting box, which facilitates ultrasonic cleaning of plumbing fittings.

[0013] Preferably, multiple ultrasonic transducers are provided, and the ultrasonic transducers are electrically connected to the ultrasonic generator. The ultrasonic transducers are in contact with the bottom of the cleaning tank, which facilitates the vibration of the water inside the cleaning tank, thereby enabling ultrasonic cleaning of the plumbing components.

[0014] Compared with the prior art, this utility model provides an ultrasonic cleaning device for processing plumbing fittings, which has the following beneficial effects:

[0015] 1. The ultrasonic cleaning equipment for processing plumbing fittings, through the set backflow rinsing mechanism, after cleaning the plumbing fittings, uses a pump to extract water from the cleaning tank and enter the filter tank for filtration. Then, the set nozzle structure rinses the plumbing fittings, thereby avoiding the wastewater in the cleaning tank from contaminating the cleaned plumbing fittings.

[0016] 2. The ultrasonic cleaning equipment for processing plumbing fittings uses an ultrasonic cleaning mechanism. During use, the plumbing fittings are placed in a cleaning mesh box, and the ultrasonic generator and ultrasonic transducer generate vibrations to perform ultrasonic cleaning on the plumbing fittings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0019] Figure 2 This is a top view of the structure of this utility model;

[0020] Figure 3 This is a front sectional view of the present invention.

[0021] Figure 4 This is a schematic diagram of the external structure of the reflux rinsing mechanism of this utility model;

[0022] Figure 5 This is a cross-sectional view of the reflux rinsing mechanism of this utility model.

[0023] In the diagram: 1. Cleaning tank; 2. Mounting box; 3. Support leg; 4. Controller; 5. Drain pipe; 6. Return flushing mechanism; 61. Flushing assembly; 611. Mounting rail; 612. Motor; 613. Threaded rod; 614. Sliding frame; 615. Diverter pipe; 616. Nozzle; 617. Connecting hose; 618. Electromagnetic three-way reversing valve; 619. Water supply pipe; 6110. Pumping pipe; 6111. Water pump; 6112. Water tank; 62. Return assembly; 621. Return pipe; 622. Extraction pump; 623. Filter box; 624. Connecting pipe; 7. Ultrasonic cleaning mechanism; 71. Fixing plate; 72. Cleaning mesh box; 73. Handle; 74. Ultrasonic transducer; 75. Ultrasonic generator. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Example 1:

[0027] To flush the plumbing equipment and reuse the water, please refer to [link / reference needed]. Figure 1-5 This utility model provides a technical solution: an ultrasonic cleaning device for processing plumbing fittings, including a cleaning tank 1, an installation box 2 fixedly installed at the bottom of the cleaning tank 1, a support leg 3 fixedly installed at the bottom of the installation box 2, a controller 4 fixedly installed on the front of the cleaning tank 1, a drain pipe 5 fixedly installed on the left side of the cleaning tank 1, a reflux rinsing mechanism 6 provided on the outside of the cleaning tank 1, and an ultrasonic cleaning mechanism 7 provided inside the cleaning tank 1.

[0028] The reflux rinsing mechanism 6 includes a rinsing component 61 and a reflux component 62. The rinsing component 61 is located on the top of the cleaning tank 1 and extends to the outside, while the reflux component 62 is located on the back of the cleaning tank 1.

[0029] The rinsing assembly 61 includes a mounting rail 611, which is fixedly installed on the front and back of the cleaning tank 1 near the top. A motor 612 is fixedly installed on the right side of the mounting rail 611 near the back. A threaded rod 613 is fixedly installed at the output end of the motor 612. A sliding bracket 614 is slidably installed from the inside of the mounting rail 611 to the outside. A diverter pipe 615 is fixedly installed on the inner side of the sliding bracket 614. A nozzle 616 is fixedly installed at the bottom of the diverter pipe 615. A connecting hose 617 is fixedly installed on the back. An electromagnetic three-way reversing valve 618 is fixedly installed at the end of the connecting hose 617 away from the diversion pipe 615. A water supply pipe 619 is fixedly installed on the right side of the electromagnetic three-way reversing valve 618. A water tank 6112 is fixedly installed at the bottom of the electromagnetic three-way reversing valve 618. A water pump 6111 is fixedly installed on the bottom inner side of the water tank 6112. A water pump 6110 is fixedly installed on the top of the water pump 6111 to facilitate rinsing of the plumbing accessories after ultrasonic cleaning.

[0030] Furthermore, the end of the water pump 6110 away from the water pump 6111 is fixedly installed at the bottom of the electromagnetic three-way reversing valve 618, and the end of the water supply pipe 619 away from the electromagnetic three-way reversing valve 618 is fixedly installed on the back of the cleaning tank 1 and connected to the cleaning tank 1, so as to facilitate the reversal of water flow through the electromagnetic three-way reversing valve 618.

[0031] Furthermore, threaded holes are provided at corresponding positions of the sliding frame 614 and the threaded rod 613, and the threaded rod 613 is threadedly installed in the threaded hole, so that the threaded rod 613 can drive the sliding frame 614 to slide.

[0032] Furthermore, the return assembly 62 includes a return pipe 621, which is fixedly installed on the back of the cleaning tank 1 near the bottom. A pump 622 is fixedly installed at the end of the return pipe 621 away from the cleaning tank 1. A filter box 623 is fixedly installed on the back of the cleaning tank 1. The filter box 623 is equipped with a filter element and activated carbon. A connecting pipe 624 is fixedly installed between the top of the filter box 623 and the top of the water tank 6112 to facilitate the return of water from the cleaning tank 1 to the filter box 623 for filtration.

[0033] Furthermore, the extraction pump 622 is fixedly installed at the bottom of the filter box 623 and is connected to the filter box 623 through a pipe, so that the extraction pump 622 can draw water into the filter box 623.

[0034] Example 2:

[0035] To achieve ultrasonic cleaning of plumbing fittings, this utility model provides another embodiment; please refer to [link / reference]. Figure 3Furthermore, in conjunction with Embodiment 1, the ultrasonic cleaning mechanism 7 includes a fixing plate 71, which is fixedly installed on the inner walls of the left and right sides of the cleaning box 1. A cleaning mesh box 72 is provided on the top of the fixing plate 71. Two handles 73 are fixedly installed on the top of the cleaning mesh box 72 near the left and right sides. An ultrasonic transducer 74 is fixedly installed inside the mounting box 2, and an ultrasonic generator is fixedly installed at the bottom of the mounting box 2, which facilitates ultrasonic cleaning of plumbing fittings.

[0036] Furthermore, multiple ultrasonic transducers 74 are provided. The ultrasonic transducers 74 are electrically connected to the ultrasonic generator 75, and the ultrasonic transducers 74 are in contact with the bottom of the cleaning tank 1, so as to make the water inside the cleaning tank 1 vibrate and perform ultrasonic cleaning on the plumbing accessories.

[0037] In actual operation, when this device is used, the plumbing fittings are placed into the cleaning mesh box 72, and then the water pump 6111 is turned on to draw water from the water tank 6112. The water is then pumped into the water supply pipe 619 through the electromagnetic three-way reversing valve 618. The water is then sent into the cleaning tank 1 through the water supply pipe 619. Then the ultrasonic generator 75 is turned on, and the water in the cleaning tank 1 is vibrated through the ultrasonic transducer 74, so that it cleans the plumbing fittings in the cleaning mesh box 72.

[0038] After cleaning, the extraction pump 622 is started, causing it to extract the wastewater from the cleaning process through the return pipe 621 and send it to the filter box 623 for filtration. The filtered water then flows back into the water tank 6112 through the connecting pipe 624. The water pump 6111 is then started again, and the water extraction pipe 6110 extracts water. The solenoid three-way reversing valve 618 is then switched, connecting the water extraction pipe 6110 to the connecting hose 617, allowing water to be sent through the connecting hose 617 into the diversion pipe 615. In the process, water is sprayed out through the nozzle 616 on the diversion pipe 615, and the threaded rod 613 is driven to rotate by the motor 612. The threaded rod 613 drives the sliding frame 614 to slide laterally to the right inside the mounting rail 611, which in turn drives the nozzle 616 to move laterally. The nozzle 616 rinses the water heating accessories in the cleaning net box 72, and the rinsed water enters the filter box 623 through the return pipe 621 for filtration and is then sent into the water tank 6112. After rinsing, the water heating accessories are taken out.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An ultrasonic cleaning apparatus for processing of water heating fittings, comprising a cleaning tank (1), characterized in that: The bottom of the cleaning box (1) is fixedly installed with an installation box (2), the bottom of the installation box (2) is fixedly installed with a support leg (3), the front of the cleaning box (1) is fixedly installed with a controller (4), the left side of the cleaning box (1) is fixedly installed with a drain pipe (5), the outside of the cleaning box (1) is provided with a reflux rinsing mechanism (6), and the inside of the cleaning box (1) is provided with an ultrasonic cleaning mechanism (7). The reflux rinsing mechanism (6) includes a rinsing component (61) and a reflux component (62). The rinsing component (61) is located on the top of the cleaning tank (1) and extends to the outside. The reflux component (62) is located on the back of the cleaning tank (1). The rinsing assembly (61) includes a mounting rail (611) fixedly mounted on the front and back of the cleaning tank (1) near the top. A motor (612) is fixedly mounted on the right side of the mounting rail (611) near the back. A threaded rod (613) is fixedly mounted on the output end of the motor (612). A sliding bracket (614) is slidably mounted inside the mounting rail (611) and outside. A diverter pipe (615) is fixedly mounted on the inner side of the sliding bracket (614). A nozzle is fixedly mounted on the bottom of the diverter pipe (615). (616) A connecting hose (617) is fixedly installed on the back of the diversion pipe (615). An electromagnetic three-way reversing valve (618) is fixedly installed at the end of the connecting hose (617) away from the diversion pipe (615). A water supply pipe (619) is fixedly installed on the right side of the electromagnetic three-way reversing valve (618). A water tank (6112) is fixedly installed at the bottom of the electromagnetic three-way reversing valve (618). A water pump (6111) is fixedly installed on the inner bottom of the water tank (6112). A water pump (6110) is fixedly installed on the top of the water pump (6111).

2. The ultrasonic cleaning apparatus for processing water heating fitting according to claim 1, characterized in that: The end of the water pump (6110) away from the water pump (6111) is fixedly installed at the bottom of the electromagnetic three-way reversing valve (618), and the end of the water supply pipe (619) away from the electromagnetic three-way reversing valve (618) is fixedly installed on the back of the cleaning tank (1) and connected to the cleaning tank (1).

3. The ultrasonic cleaning apparatus for processing water heating fitting according to claim 1, characterized in that: The sliding frame (614) and the threaded rod (613) are provided with threaded holes at corresponding positions, and the threaded rod (613) is threadedly installed in the threaded holes.

4. The ultrasonic cleaning apparatus for processing water heating fitting according to claim 1, characterized in that: The return assembly (62) includes a return pipe (621), which is fixedly installed on the back of the cleaning tank (1) near the bottom. A pump (622) is fixedly installed at the end of the return pipe (621) away from the cleaning tank (1). A filter box (623) is fixedly installed on the back of the cleaning tank (1). A connecting pipe (624) is fixedly installed between the top of the filter box (623) and the top of the water tank (6112).

5. The ultrasonic cleaning apparatus for processing water heating fitting according to claim 4, characterized in that: The extraction pump (622) is fixedly installed at the bottom of the filter box (623) and is connected to the filter box (623) through a pipe.

6. The ultrasonic cleaning apparatus for processing water heating fitting according to claim 1, characterized in that: The ultrasonic cleaning mechanism (7) includes a fixing plate (71), which is fixedly installed on the inner walls of the left and right sides of the cleaning box (1). A cleaning mesh box (72) is provided on the top of the fixing plate (71). Two handles (73) are fixedly installed on the top of the cleaning mesh box (72) near the left and right sides. An ultrasonic transducer (74) is fixedly installed inside the mounting box (2), and an ultrasonic generator is fixedly installed at the bottom of the mounting box (2).

7. The ultrasonic cleaning equipment for processing plumbing fittings according to claim 6, characterized in that: Multiple ultrasonic transducers (74) are provided. The ultrasonic transducers (74) are electrically installed with the ultrasonic generator (75), and the ultrasonic transducers (74) are in contact with the bottom of the cleaning tank (1).