A cleaning device for bottom-feed emulsion production

Abstract

This utility model discloses a cleaning device for bottom-feed emulsion production, relating to the field of emulsion production technology. It addresses the problem of difficult-to-clean waste accumulated inside bottom-feed emulsion production vessels due to the lack of a cleaning device. The device includes a reaction vessel with a servo motor installed at the center of the bottom. The output shaft of the servo motor rotates through the inner wall of the bottom of the reaction vessel, and two one-way bearings are installed on its outer surface. A cleaning mechanism is provided on the outer surface of one-way bearing one. This utility model uses a high-pressure water pump to deliver cleaning water into a spray nozzle. When the servo motor rotates counterclockwise, the inner and outer rings of one-way bearing one are locked, while the inner ring of one-way bearing two rotates freely, causing one-way bearing one to rotate as a whole. This rotation drives the mounting plate and cleaning strips to rotate. The rotation of the mounting plate causes the high-pressure nozzle on the spray nozzle to uniformly flush the inner wall of the reaction vessel. After flushing, the inner wall of the reaction vessel is cleaned by the brushing action of the cleaning strips.

Description

Technical Field

[0001] This utility model relates to the field of emulsion production technology, specifically a cleaning device for bottom-feed emulsion production. Background Technology

[0002] In a broad sense, a reaction vessel is a container that undergoes physical or chemical reactions. Through structural design and parameter configuration of the container, the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process can be achieved. A bottom-feed emulsion production reaction vessel is a special reaction equipment used for emulsion production. Its core feature is that the feeding method is bottom feeding, which helps to reduce the residence time of materials in the vessel and improve mixing efficiency.

[0003] In the prior art, after the reaction is completed, waste is easily accumulated inside the reactor and is not easy to clean. Due to the lack of cleaning devices inside the reactor, manual cleaning is often required. It is difficult to clean the inside of the reactor in a comprehensive, uniform and efficient manner, resulting in poor cleaning effect, affecting subsequent production and potentially causing product quality problems due to waste residue.

[0004] Therefore, a cleaning device for bottom-feed emulsion production is needed to solve the problem in the existing technology where the lack of a cleaning device inside the bottom-feed emulsion production vessel makes it difficult to clean the waste accumulated inside the vessel. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for bottom-feed emulsion production, so as to solve the problem in the prior art that the lack of a cleaning device inside the bottom-feed emulsion production vessel makes it difficult to clean the waste accumulated inside the vessel.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for producing emulsion with bottom feeding, comprising a reactor, a servo motor installed at the center of the bottom end of the reactor, three circumferentially distributed support legs fixedly connected to the bottom end of the reactor, the output shaft of the servo motor rotating through the inner wall of the bottom end of the reactor and having a one-way bearing and a one-way bearing installed on its outer surface, and a cleaning mechanism provided on the outer surface of the one-way bearing. The cleaning mechanism includes a mounting plate and a cleaning strip. The mounting plate is fixedly connected to the left side of the outer surface of a one-way bearing. A spray pipe is fixedly connected to the left side of the top surface of the mounting plate. Multiple high-pressure nozzles are installed on the left side of the outer surface of the spray pipe. The cleaning strip is fixedly connected to the right side of the outer surface of a one-way bearing. The top of the reactor is fixedly connected to four evenly distributed support rods, the top surfaces of the four support rods are fixedly connected to the same water tank, the top surface of the water tank is fixedly connected to a water inlet pipe, and a high-pressure water pump is installed on the bottom surface of the water tank. The rotation directions of the one-way bearing and the one-way bearing are opposite.

[0007] It is worth noting that a retaining ring is fastened to the outer surface of the one-way bearing, a rotating shaft is fixedly connected to the inner surface of the retaining ring, and multiple sets of evenly distributed emulsifying blades are installed on the outer surface of the rotating shaft.

[0008] Furthermore, it should be noted that a feed pipe is fixedly connected to the left side of the bottom of the reactor, and a discharge pipe is fixedly connected to the right side of the outer surface of the reactor.

[0009] In a preferred embodiment, the top of the nozzle rotates through the top of the reactor and is rotatably connected to the inner wall of the output pipe of the high-pressure water pump via a sealed bearing, and the outer wall of the cleaning strip is in contact with the inner surface of the reactor.

[0010] Compared with the prior art, the beneficial effects of this utility model are: A high-pressure water pump delivers cleaning water into the spray nozzle. When the servo motor rotates counterclockwise, the inner and outer rings of the first one-way bearing are locked, while the inner ring of the second one-way bearing idles, causing the first one-way bearing to rotate as a whole. This rotation drives the mounting plate and cleaning strip to rotate, and the rotation of the mounting plate causes the high-pressure nozzle on the spray nozzle to evenly flush the inner wall of the reactor. After flushing, the inner wall of the reactor is cleaned by the brushing action of the cleaning strip, greatly improving the cleaning effect of the reactor and effectively avoiding the problem of difficult-to-clean waste accumulated inside the reactor due to the lack of a cleaning device inside the bottom-feed emulsion production reactor. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view cross-sectional structural diagram of the reaction vessel of this utility model; Figure 3 This is a front view schematic diagram of the rotating shaft structure of this utility model; Figure 4 This is a frontal cross-sectional view of the nozzle top of this utility model.

[0012] Numbered in the diagram: 1. Reactor; 2. Servo motor; 3. One-way bearing 1; 4. One-way bearing 2; 5. Cleaning mechanism; 51. Mounting plate; 52. Spray nozzle; 53. High-pressure nozzle; 54. Cleaning strip; 6. Support rod; 7. Water tank; 8. Water inlet pipe; 9. High-pressure water pump; 10. Fixing ring; 11. Rotating shaft; 12. Emulsifying blade; 13. Feed pipe; 14. Discharge pipe; 15. Support leg. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Example: Figures 1-4 As shown, this utility model provides a technical solution, including a reaction vessel 1, a servo motor 2 installed at the center of the bottom end of the reaction vessel 1, three circumferentially distributed support legs 15 fixedly connected to the bottom end of the reaction vessel 1, the output shaft of the servo motor 2 rotates through the inner wall of the bottom end of the reaction vessel 1 and a one-way bearing 3 and a one-way bearing 4 are installed on the outer surface, and a cleaning mechanism 5 is provided on the outer surface of the one-way bearing 3. The cleaning mechanism 5 includes a mounting plate 51 and a cleaning strip 54. The mounting plate 51 is fixedly connected to the left side of the outer surface of the one-way bearing 3. A spray pipe 52 is fixedly connected to the left side of the top surface of the mounting plate 51. Multiple high-pressure nozzles 53 are evenly distributed on the left side of the outer surface of the spray pipe 52. The cleaning strip 54 is fixedly connected to the right side of the outer surface of the one-way bearing 3.

[0015] Specifically, when the servo motor 2 rotates counterclockwise, the inner and outer rings of the one-way bearing 3 are locked, and the inner ring of the one-way bearing 4 rotates freely, causing the servo motor 2 to drive the one-way bearing 3 to rotate as a whole, thereby driving the mounting plate 51 and the cleaning strip 54 to rotate. The mounting plate 51 drives the high-pressure nozzle 53 on the spray pipe 52 to uniformly flush the inner wall of the reactor 1, which, together with the rotating cleaning strip 54, facilitates the cleaning of the inner wall of the reactor 1. Four evenly distributed support rods 6 are fixedly connected to the top of the reactor 1. The top surfaces of the four support rods 6 are fixedly connected to the same water tank 7. The top surface of the water tank 7 is fixedly connected to a water inlet pipe 8. A high-pressure water pump 9 is installed on the bottom surface of the water tank 7.

[0016] Specifically, after connecting the water inlet pipe 8 to the external water supply pipe, cleaning water is delivered into the water tank 7. At the same time, the high-pressure water pump 9 sends the cleaning water into the spray pipe 52 so that the inner wall of the reactor 1 can be flushed through the high-pressure nozzle 53 on the spray pipe 52. One-way bearing 3 and one-way bearing 4 rotate in opposite directions.

[0017] Specifically, the rotation directions of one-way bearing 3 and one-way bearing 4 are opposite, which makes it easy to control the rotation direction of servo motor 2 so that one-way bearing 3 and one-way bearing 4 can rotate in different directions, thereby ensuring that emulsion processing and cleaning of reaction vessel 1 do not interfere with each other.

[0018] Further as Figure 2 and Figure 3As shown, it is worth noting that a retaining ring 10 is fastened to the outer surface of the one-way bearing 4, and a rotating shaft 11 is fixedly connected to the inner surface of the retaining ring 10. Multiple sets of emulsifying blades 12 are installed on the outer surface of the rotating shaft 11.

[0019] Specifically, when the servo motor 2 rotates clockwise, the inner ring of the one-way bearing 3 rotates freely, while the inner and outer rings of the one-way bearing 4 are locked. The servo motor 2 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives multiple sets of emulsifying blades 12 to rotate, thereby realizing the processing and production of emulsion.

[0020] Further as Figure 1 and Figure 2 As shown, it is worth noting that a feed pipe 13 is fixedly connected to the left side of the bottom of the reactor 1, and a discharge pipe 14 is fixedly connected to the right side of the outer surface of the reactor 1.

[0021] Specifically, during use, the material enters the reactor 1 through the feed pipe 13 at the bottom for processing, and the processed emulsion is discharged through the discharge pipe 14, so that the reactor 1 meets the requirements of bottom feeding.

[0022] Further as Figure 2 and Figure 4 As shown, it is worth noting that the top of the nozzle 52 rotates through the top of the reactor 1 and is rotatably connected to the inner wall of the output pipe of the high-pressure water pump 9 through a sealed bearing, and the outer wall of the cleaning strip 54 is in contact with the inner surface of the reactor 1.

[0023] Specifically, the top of the nozzle 52 rotates through the top of the reactor 1 and is rotatably connected to the inner wall of the output pipe of the high-pressure water pump 9 through a sealed bearing, so that the nozzle 52 is rotatable. The outer wall of the cleaning strip 54 contacts the inner surface of the reactor 1, ensuring that the cleaning strip 54 can clean the inner wall of the reactor 1.

[0024] In summary: When the device is in use, after power is turned on, material is fed into the reactor 1 through the feed pipe 13. The servo motor 2 is turned clockwise via the control panel. At this time, the inner ring of the one-way bearing 3 rotates freely, while the inner and outer rings of the one-way bearing 4 are locked. The servo motor 2 drives the rotating shaft 11 to rotate, which in turn drives multiple sets of emulsifying blades 12 to rotate, thus realizing the processing and production of the emulsion. The produced emulsion is finally discharged through the discharge pipe 14. When it is necessary to clean the inside of the reactor 1, the external water supply pipe is connected to the water inlet pipe 8 to supply cleaning water to the water tank 7. At the same time, the high-pressure water pump 9 is turned on via the control panel, and the servo motor 2 is turned counterclockwise. The high-pressure water pump 9 draws the cleaning water from the water tank 7 and sends it into the spray pipe 52. The water is then sprayed through multiple high-pressure spray nozzles on the outer surface of the spray pipe 52. The nozzle 53 sprays water onto the inner wall of the reactor 1, flushing it. Simultaneously, as the servo motor 2 rotates counterclockwise, the inner and outer rings of the one-way bearing 3 are locked, while the inner ring of the other one-way bearing 4 idles. This causes the servo motor 2 to drive the one-way bearing 3 to rotate as a whole, which in turn drives the mounting plate 51 and the cleaning strip 54 to rotate. The rotation of the mounting plate 51 causes the nozzle 52 to rotate synchronously, allowing the high-pressure nozzle 53 on the nozzle 52 to uniformly flush the inner wall of the reactor 1. The flushed inner wall of the reactor 1 is then cleaned by the brushing action of the cleaning strip 54. The wastewater generated during cleaning is finally discharged through the discharge pipe 14, greatly improving the cleaning effect of the reactor 1 and effectively avoiding the problem of difficult-to-clean waste accumulated inside the reactor due to the lack of a cleaning device inside the bottom-feed emulsion production reactor.

[0025] The servo motor 2 and the high-pressure water pump 9 can be purchased from the market and are mature technologies in this field, which have been fully disclosed. Therefore, they will not be described again in the specification.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A cleaning device for producing emulsion with bottom feeding, comprising a reactor (1), wherein a servo motor (2) is installed at the center of the bottom end of the reactor (1), and three circumferentially distributed support legs (15) are fixedly connected to the bottom end of the reactor (1). The output shaft of the servo motor (2) rotates through the inner wall of the bottom end of the reactor (1), and a one-way bearing (3) and a one-way bearing (4) are installed on its outer surface. The device is characterized in that: A cleaning mechanism (5) is provided on the outer surface of the one-way bearing (3); The cleaning mechanism (5) includes a mounting plate (51) and a cleaning strip (54). The mounting plate (51) is fixedly connected to the left side of the outer surface of the one-way bearing (3). A spray pipe (52) is fixedly connected to the left side of the top surface of the mounting plate (51). Multiple high-pressure nozzles (53) are evenly distributed on the left side of the outer surface of the spray pipe (52). The cleaning strip (54) is fixedly connected to the right side of the outer surface of the one-way bearing (3). The top of the reactor (1) is fixedly connected to four evenly distributed support rods (6), and the top surfaces of the four support rods (6) are fixedly connected to the same water tank (7). The top surface of the water tank (7) is fixedly connected to a water inlet pipe (8), and a high-pressure water pump (9) is installed on the bottom surface of the water tank (7). The rotation directions of the one-way bearing (3) and the one-way bearing (4) are opposite.

2. The cleaning device for the kettle bottom feeding emulsion production according to claim 1, characterized in that: The outer surface of the one-way bearing (4) is fastened with a retaining ring (10), and the inner surface of the retaining ring (10) is fixedly connected with a rotating shaft (11). Multiple sets of uniformly distributed emulsifying blades (12) are installed on the outer surface of the rotating shaft (11).

3. The cleaning device for the kettle bottom feeding emulsion production according to claim 2, characterized in that: The bottom left side of the reactor (1) is fixedly connected to the feed pipe (13), and the right side of the outer surface of the reactor (1) is fixedly connected to the discharge pipe (14).

4. The cleaning device for bottom-feed emulsion production according to claim 3, characterized in that: The top of the nozzle (52) rotates through the top of the reactor (1) and is rotatably connected to the inner wall of the output pipe of the high-pressure water pump (9) through a sealed bearing. The outer wall of the cleaning strip (54) is in contact with the inner surface of the reactor (1).

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