Distribution box panel bending device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]配电箱在加工时,需要将裁切好的铁板四边进行折弯处理,现在折弯设置是人工拿板材置于折弯处,在压制折弯的过程中,板材受力后一端向上弯折,人工需要扶着向上运动,然后取下后对其余三边进行如上操作,工人在操作过程中需要接近机器的危险区域,一旦操作不当或机器发生故障,对于一些较大或较厚的板材,人工操作的难度较大
[0016]与现有技术相比,本实用新型的有益效果是:通过升降液压缸精确控制压制板的升降,以及直线模组和支撑液压缸对限位活动板和取料组件的精确移动,保证了折弯的精度和一致性,提高了产品质量;装置设有可调整的支撑导轨和限位活动板,以及可调节的限高挡板,使得装置能够根据不同规格和厚度的工件进行灵活调整,增强了装置的通用性和适应性;利用电磁铁和弧形限位杆的组合,配合伺服电机实现了对工件的精确吸附和旋转,可以分别将四边置于承载台与压制板之间进行折弯处理,配合直线模组和气缸的协同工作,实现了自动取料和送料过程。
Smart Images

Figure CN224629671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distribution box processing technology, specifically to a distribution box plate bending device. Background Technology
[0002] A distribution box is a low-voltage distribution box that assembles switching equipment, measuring instruments, protective electrical appliances, and auxiliary equipment in a closed or semi-closed metal cabinet or panel according to electrical wiring standards. It integrates multiple electrical components, such as circuit breakers, contactors, and discharge tubes, enabling centralized control, protection, and monitoring of the power system.
[0003] When processing the distribution box, the four sides of the cut iron plate need to be bent. Currently, the bending is done manually by placing the plate at the bending point. During the bending process, the plate bends upwards at one end under pressure, and the worker needs to hold it and move it upwards. Then, the other three sides are processed in the same way. During the operation, the worker needs to be close to the dangerous area of the machine. If the operation is not done properly or the machine malfunctions, it is difficult to operate manually, especially for some large or thick plates. Utility Model Content
[0004] The purpose of this invention is to provide a bending device for distribution box panels to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a distribution box panel bending device, comprising:
[0006] The main frame has a liftable pressing plate on one side, and a support platform that cooperates with the pressing plate is located below it.
[0007] A limiting movable plate is located in the middle of the main frame, and a linear module for driving the limiting movable plate to move is provided below the limiting movable plate.
[0008] The material handling assembly is located on the outside of the main frame. The material handling assembly includes a horizontally movable limiting block. An arc-shaped limiting rod is slidably arranged in the middle of the limiting block. A servo motor is fixedly connected to the top of the arc-shaped limiting rod. An electromagnet is fixedly connected to the output end of the servo motor for adsorbing and rotating the workpiece.
[0009] The limiting frame is placed on one side of the main frame to prevent the material to be processed from moving.
[0010] Preferably, a lifting hydraulic cylinder is fixedly connected to the inner side of the main frame, and the output end of the lifting hydraulic cylinder is fixedly connected to the pressing plate.
[0011] Preferably, the first linear module is fixed to the inner wall of the main frame, a supporting hydraulic cylinder is fixed to the moving slide of the first linear module, a supporting guide rail is fixed to the output end of the supporting hydraulic cylinder, and the limiting movable plate is detachably installed on the top of the supporting guide rail.
[0012] Preferably, the material handling assembly further includes a second linear module fixed inside the main frame. A connecting plate is fixedly attached to the moving slide of the second linear module, and a connecting slide rod is fixedly attached to one side of the connecting plate. The connecting slide rod passes through the middle of the main frame and is slidably connected to the main frame.
[0013] Preferably, a limit block is fixedly connected to the end of the connecting slide rod, and a reset spring is sleeved on the outer side of the arc-shaped limit rod and below the limit block.
[0014] Preferably, a cylinder is fixed to the outer side of the limiting block for pressing and fixing the arc-shaped limiting rod.
[0015] Preferably, the limiting frame has a groove in the middle for the movement of the servo motor, a bracket is fixedly connected to the bottom of the limiting frame, and a height limiting baffle can be adjusted and installed on one side of the limiting frame.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: The lifting hydraulic cylinder precisely controls the lifting of the pressing plate, and the linear module and support hydraulic cylinder precisely move the limiting movable plate and the material picking component, ensuring the accuracy and consistency of bending and improving product quality. The device is equipped with adjustable support guide rails and limiting movable plates, as well as adjustable height limit baffles, allowing for flexible adjustment according to workpieces of different specifications and thicknesses, enhancing the device's versatility and adaptability. The combination of electromagnets and arc-shaped limiting rods, along with a servo motor, achieves precise adsorption and rotation of the workpiece, allowing for bending of all four sides between the support platform and the pressing plate. Combined with the coordinated work of the linear module and cylinders, it realizes automatic material picking and feeding processes. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the pressing plate structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the No. 2 linear mold of this utility model;
[0020] Figure 4 This is an enlarged view of section A of this utility model.
[0021] In the diagram: 1. Main frame; 2. Support platform; 3. Pressing plate; 4. Lifting hydraulic cylinder; 5. Support guide rail; 6. Limiting movable plate; 7. Linear module No. 1; 8. Supporting hydraulic cylinder; 9. Linear module No. 2; 10. Connecting plate; 11. Connecting slide rod; 12. Bracket; 13. Limiting frame; 14. Height limiting baffle; 15. Electromagnet; 16. Limiting block; 17. Cylinder; 18. Arc-shaped limiting rod; 19. Servo motor; 21. Return spring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 , 2 As shown in Figures 3 and 4, this utility model provides a technical solution: a power distribution box panel bending device, comprising: a main frame 1, a lifting and lowering pressing plate 3 on one side of the main frame 1, a supporting platform 2 fixedly connected below the pressing plate 3, forming a bending space between the pressing plate and the supporting platform; a limiting movable plate 6 placed in the middle of the main frame 1, and a first linear module 7 for driving the limiting movable plate 6 to move below the limiting movable plate 6; a material picking component placed on the outside of the main frame 1, the material picking component including a horizontally movable limiting block 16, an arc-shaped limiting rod 18 slidably arranged in the middle of the limiting block 16, a servo motor 19 fixedly connected to the top of the arc-shaped limiting rod 18, and an electromagnet 15 fixedly connected to the output end of the servo motor 19 for adsorbing and rotating the workpiece; and a limiting frame 13 placed on one side of the main frame 1 for preventing the material to be processed.
[0024] It should be noted that this utility model is equipped with a controller and an operation panel. The linear module is a lead screw linear module. The cut iron plates are stacked on top of the limiting frame 13. The second linear module 9 moves the limiting block 16 through the connecting slide rod 11. The limiting block 16 moves the electromagnet 15 below the limiting frame 13 through the arc-shaped limiting rod 18. When the electromagnet 15 is energized, it attracts the bottom iron plate. The second linear module 9 moves the connecting slide rod 11 through the connecting plate 10. The connecting slide rod 11 moves through the limiting block 16 and the arc-shaped limiting rod 18, causing the iron plate to bend. The point is concentric with the arc-shaped limiting rod 18. The arc-shaped limiting rod 18 places one end of the iron plate on the top of the support platform 2 through the electromagnet 15. One end of the iron plate contacts the limiting movable plate 6. The pressing plate 3 presses downward against the support platform 2, and the iron plate folds upward, causing the arc-shaped limiting rod 18 to move downward. When the support platform 2 separates from the pressing plate 3, the arc-shaped limiting rod 18 drives the electromagnet 15 to reset. The arc-shaped limiting rod 18 rotates the iron plate through the electromagnet 15, and so on, bending the four sides in a cycle. Then, the workpiece is removed by the unloading robot, and the automated processing of the workpiece is completed in this cycle.
[0025] Please see Figure 3 As shown, a lifting hydraulic cylinder 4 is fixedly connected to the inner side of the main frame 1, and the output end of the lifting hydraulic cylinder 4 is fixedly connected to the pressing plate 3.
[0026] It should be noted that the lifting hydraulic cylinder 4 of this utility model drives the pressing plate 3 to rise and fall, thereby realizing the contact and extrusion between the pressing plate 3 and the support platform 2. The workpiece is extruded and bent into shape by forming a bending space between the pressing plate and the support platform.
[0027] Please see Figure 3 As shown, the first linear module 7 is fixed to the inner wall of the main frame 1. A supporting hydraulic cylinder 8 is fixed to the moving slide of the first linear module 7. A supporting guide rail 5 is fixed to the output end of the supporting hydraulic cylinder 8. The limiting movable plate 6 is detachably installed on the top of the supporting guide rail 5.
[0028] It should be noted that this utility model adjusts the height of the support guide rail 5 by supporting the hydraulic cylinder 8, thereby adjusting the height of the limiting movable plate 6 by supporting the guide rail 5. The first linear module 7 drives the support hydraulic cylinder 8 to move, and the support hydraulic cylinder 8 drives the support guide rail 5 to move along the Y-axis, thereby realizing flexible adjustment according to the bending length of the workpiece.
[0029] Please see Figure 2 , 4As shown, the material handling assembly also includes a second linear module 9 fixed inside the main frame 1. A connecting plate 10 is fixedly attached to the moving slide of the second linear module 9. A connecting slide rod 11 is fixedly attached to one side of the connecting plate 10. The connecting slide rod 11 passes through the middle of the main frame 1 and is slidably connected to the main frame 1. A limit block 16 is fixedly connected to the end of the connecting slide rod 11. A return spring 21 is sleeved on the outside of the arc-shaped limit rod 18 and below the limit block 16. A cylinder 17 is fixedly attached to the outside of the limit block 16 for pressing and fixing the arc-shaped limit rod 18. A groove for the servo motor 19 to move is provided in the middle of the limit frame 13. A bracket 12 is fixedly connected to the bottom of the limit frame 13. A height limit baffle 14 can be adjusted and installed on one side of the limit frame 13.
[0030] It should be noted that when the second linear module 9 of this utility model moves the connecting plate 10 and the connecting slide rod 11, the piston rod of the cylinder 17 presses into the limiting block 16 so that it contacts the arc-shaped limiting rod 18, thereby fixing the arc-shaped limiting rod 18 in the middle of the limiting block 16. When the electromagnet 15 moves to the groove in the middle of the limiting frame 13, the electromagnet 15 is energized and attracts the bottom iron plate. Because the gap between the bottom of the height limiting baffle 14 and the limiting frame 13 contains only one iron plate... Thickness, the second linear module 9 drives the limiting block 16 and electromagnet 15 to pull the bottom iron plate out from the limiting frame 13, place one end of the iron plate on the top of the support platform 2, and then press down through the pressing plate 3. The cylinder 17 retracts and stops pressing the arc-shaped limiting rod 18. The iron plate flips upward, and the iron plate drives the electromagnet 15 to slide upward. After the flip is completed, the servo motor 19 drives the iron plate to rotate through the electromagnet 15, thereby bending each side.
[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for bending a panel of an electrical distribution box, characterized in that: include: The main frame (1) has a lifting and lowering pressing plate (3) on one side, and a support platform (2) that cooperates with the pressing plate (3) is provided below it. A limiting movable plate (6) is placed in the middle of the main frame (1), and a first linear module (7) for driving the limiting movable plate (6) to move is provided below the limiting movable plate (6). The material handling component is located on the outside of the main frame (1). The material handling component includes a horizontally movable limiting block (16). An arc-shaped limiting rod (18) is slidably arranged in the middle of the limiting block (16). A servo motor (19) is fixedly connected to the top of the arc-shaped limiting rod (18). An electromagnet (15) is fixedly connected to the output end of the servo motor (19) for adsorbing the workpiece and rotating it. The limiting frame (13) is placed on one side of the main frame (1) to prevent the material to be processed.
2. The electrical box bending apparatus of claim 1, wherein: A lifting hydraulic cylinder (4) is fixedly connected to the inner side of the main frame (1), and the output end of the lifting hydraulic cylinder (4) is fixedly connected to the pressing plate (3).
3. The electrical box bending apparatus of claim 1, wherein: The first linear module (7) is fixed to the inner wall of the main frame (1). A supporting hydraulic cylinder (8) is fixed to the moving slide of the first linear module (7). A supporting guide rail (5) is fixed to the output end of the supporting hydraulic cylinder (8). The limiting movable plate (6) is detachably installed on the top of the supporting guide rail (5).
4. The electrical box bending apparatus of claim 1, wherein: The material handling assembly also includes a second linear module (9) fixed inside the main frame (1). A connecting plate (10) is fixed on the moving slide of the second linear module (9). A connecting slide rod (11) is fixed on one side of the connecting plate (10). The connecting slide rod (11) passes through the middle of the main frame (1) and is slidably connected to the main frame (1).
5. The electrical box bending apparatus of claim 4, wherein: The end of the connecting slide rod (11) is fixedly connected to a limiting block (16), and a return spring (21) is sleeved on the outside of the arc-shaped limiting rod (18) and below the limiting block (16).
6. The electrical box bending apparatus of claim 5, wherein: A cylinder (17) is fixed to the outside of the limiting block (16) for pressing and fixing the arc-shaped limiting rod (18).
7. The distribution box panel bending device according to claim 1, characterized in that: The limiting frame (13) has a groove in the middle for the servo motor (19) to move. A bracket (12) is fixedly connected to the bottom of the limiting frame (13). A height limiting baffle (14) can be adjusted and installed on one side of the limiting frame (13).