A workpiece extrusion and shaping fixture

CN224629762UActive Publication Date: 2026-08-14深圳市格仕乐科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]然而,传统的挤压定型工装由于结构设计复杂,存在诸多制约效率的瓶颈问题:一方面,工件在加工前的定位放置过程繁琐耗时;另一方面,加工完成后工件的取出操作也较为困难,这些因素不仅增加了操作人员的劳动强度,更导致了整个加工流程的效率低下,成为制约生产效率提升的关键因素,因此,对现有工装结构进行优化改进,简化操作流程,已成为提升加工效率的迫切需求

Benefits of technology

[0015]本实用新型的有益效果是:通过凹口内凸起部的预先定位与后续挤压变形的协同作用,可以确保工件最终成型的几何形状与设计尺寸高度吻合,显著提升了加工精度;这种结构设计优化了人机交互体验,操作人员可以快速准确地将工件放入凹口或从中取出,大大提高了生产效率。

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Abstract

This utility model discloses a workpiece extrusion and shaping fixture, comprising a processing table, a support member and an extrusion positioning member disposed on the processing table, the support member having recesses on both sides for accommodating workpieces, and protrusions within the recesses for connecting and limiting the workpieces; the extrusion positioning member having a first extrusion cylinder and a second extrusion cylinder disposed on two adjacent sides of the workpiece. This utility model, through the pre-positioning of the protrusions within the recesses and the synergistic effect of subsequent extrusion deformation, ensures that the final geometric shape of the workpiece closely matches the design dimensions, significantly improving processing accuracy; this structural design optimizes the human-machine interface, allowing operators to quickly and accurately place or remove workpieces from the recesses, greatly improving production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of shaping tooling technology, and in particular to a workpiece extrusion shaping tooling. Background Technology

[0002] The chassis integrates multiple key functional components. The structural design, dimensional tolerance control, and assembly precision of these precision parts directly affect the overall performance of the equipment. Specifically, these factors are significantly reflected in core performance indicators such as the airflow efficiency of the cooling system, the compatibility of electromagnetic shielding, the operability of daily maintenance, and the load-bearing strength of the overall mechanical structure of the chassis.

[0003] To ensure a perfect geometric fit between each functional component and its specific mounting position within the chassis, while also meeting ergonomic design requirements so that operators can efficiently and comfortably complete assembly and maintenance tasks, high-precision extrusion forming fixtures must be used to precisely shape these metal parts. These fixtures require strict dimensional tolerance control capabilities and must ensure the uniformity and stability of material flow during processing.

[0004] However, traditional extrusion shaping fixtures have many bottlenecks that restrict efficiency due to their complex structural design: on the one hand, the positioning and placement of workpieces before processing is cumbersome and time-consuming; on the other hand, the removal of workpieces after processing is also difficult. These factors not only increase the labor intensity of operators, but also lead to low efficiency of the entire processing flow, becoming key factors restricting the improvement of production efficiency. Therefore, optimizing and improving the existing fixture structure and simplifying the operation process has become an urgent need to improve processing efficiency. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] To address the aforementioned problems, this utility model provides the following technical solution:

[0007] A workpiece extrusion and shaping fixture includes a processing table, a support member and an extrusion positioning member disposed on the processing table, the support member having recesses on both sides for accommodating workpieces, and protrusions in the recesses for connecting and limiting workpieces; the extrusion positioning member has a first extrusion cylinder and a second extrusion cylinder disposed on two adjacent sides of the workpiece.

[0008] Based on the above technical solution, the present invention can be further improved as follows.

[0009] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, the top of the notch extends from the top of the support member, and the protrusion is located at the bottom of the notch.

[0010] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, the workpiece is provided with a groove for inserting into the protrusion, and as the groove is inserted into the protrusion, one side wall of the workpiece abuts against the side wall of the groove.

[0011] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, the notch width is adapted to the workpiece width.

[0012] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, the first extrusion cylinder is installed in the recess, and the output end of the first extrusion cylinder corresponds to the side wall of the workpiece placed in the groove.

[0013] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, the output end of the second extrusion cylinder is directly opposite the workpiece placed in the notch.

[0014] As a preferred embodiment of the workpiece extrusion and shaping fixture of this utility model, after the groove and the protrusion are inserted, there is a margin between the bottom of the workpiece and the bottom of the recess.

[0015] The beneficial effects of this utility model are: through the pre-positioning of the protrusion in the notch and the synergistic effect of subsequent extrusion deformation, it can ensure that the final geometric shape of the workpiece is highly consistent with the design size, which significantly improves the processing accuracy; this structural design optimizes the human-machine interaction experience, and operators can quickly and accurately put the workpiece into or take it out of the notch, which greatly improves production efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a perspective view of the entire embodiment.

[0018] Figure 2 This is a perspective view of the carrier component in this embodiment.

[0019] Figure 3 This is a perspective view of the workpiece in this embodiment.

[0020] In the diagram; the processing table is 100 mm.

[0021] Support member 200, notch 201, protrusion 202;

[0022] Extrusion positioning component 300, first extrusion cylinder 301, second extrusion cylinder 302;

[0023] Workpiece 400, groove 401;

[0024] 500 units of spare space. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example

[0029] Reference Figures 1 to 3 This embodiment of the present invention provides a workpiece extrusion and shaping fixture, including a processing table 100, a support member 200 and an extrusion positioning member 300 disposed on the processing table 100. The support member 200 has recesses 201 on both sides for accommodating workpieces 400, and protrusions 202 for connecting and limiting workpieces 400 are provided in the recesses 201. The extrusion positioning member 300 has a first extrusion cylinder 301 and a second extrusion cylinder 302 disposed on two adjacent sides of the workpiece 400. Through the dual-cylinder collaborative design of the first extrusion cylinder 301 and the second extrusion cylinder 302, these two hydraulic cylinders are respectively arranged on the two adjacent sides of the workpiece 400, forming a multi-directional force application layout. In the actual processing, the operator first accurately places the workpiece 400 to be processed into the recess 201. At this time, the protrusion 202 will form a preliminary contact positioning with the workpiece 400. When the extrusion positioning component 300 is activated, the first extrusion cylinder 301 and the second extrusion cylinder 302 will simultaneously apply precise and controllable extrusion force, causing the workpiece 400 to undergo plastic deformation in multiple directions.

[0030] In this way, on the one hand, the pre-positioning of the protrusion 202 inside the notch 201 and the subsequent extrusion deformation work together to ensure that the final geometric shape of the workpiece 400 is highly consistent with the design size, which significantly improves the processing accuracy; on the other hand, this structural design optimizes the human-machine interaction experience, and operators can quickly and accurately put the workpiece 400 into or take it out of the notch 201, which greatly improves production efficiency.

[0031] The top of the notch 201 extends from the top of the support member 200, and the protrusion 202 is located at the bottom of the notch 201. The protrusion 202 is located at the bottom of the notch 201 and plays an initial positioning and support role when the workpiece 400 is placed in. Due to the open top of the notch 201, the operator can more intuitively align the workpiece 400 with the notch 201 when placing it, reducing positioning deviations caused by obstructed vision or insufficient operating space. At the same time, the removal of the workpiece 400 after processing is also smoother. The operator can easily grasp or use tools to remove it from the notch 201 without worrying about interference with other structures of the support member 200.

[0032] The workpiece 400 has a groove 401 that engages with the protrusion 202. As the groove 401 engages with the protrusion 202, one side wall of the workpiece 400 comes into contact with the side wall of the groove 401. When the workpiece 400 is placed in the groove 201, the groove 401 and the protrusion 202 form a tight engagement, enabling the workpiece 400 to be precisely positioned in the horizontal direction. At the same time, the contact surfaces of the side wall of the groove 401 and the protrusion 202 abut against each other, further restricting the displacement freedom of the workpiece 400 and effectively preventing it from shifting or shaking during subsequent processing.

[0033] The notch width of 201 is adapted to the workpiece width of 400.

[0034] The first extrusion cylinder 301 is installed inside the recess 201, and its output end corresponds to the side wall of the workpiece 400 placed in the groove 401. After the workpiece 400 completes its initial positioning through the insertion of the groove 401 and the protrusion 202, the first extrusion cylinder 301 is activated according to preset parameters, and its output end is pushed towards the side wall of the workpiece 400 at a controllable speed. At the moment of contact, the extrusion force causes the material of the workpiece 400 to undergo plastic flow, and the final formed contour perfectly matches the geometry of the inner cavity of the recess 201 and the protrusion 202.

[0035] The output end of the second extrusion cylinder 302 faces the workpiece 400 placed in the recess 201. During processing, the second extrusion cylinder 302 starts before the first extrusion cylinder 301, applying a preset holding pressure to the front of the workpiece 400. When the first extrusion cylinder 301 begins lateral extrusion, the pressure value of the second extrusion cylinder 302 is dynamically adjusted according to system feedback, ensuring that the workpiece 400 maintains stable front geometry while achieving lateral forming. This synergistic effect of timing control and force adjustment keeps the workpiece 400 under control throughout the complex plastic deformation process.

[0036] After the groove 401 and the protrusion 202 are inserted, there is a margin 500 between the bottom of the workpiece 400 and the bottom of the groove 201. The margin 500 provides the necessary material flow space for the workpiece 400 during the extrusion molding process, allowing the workpiece to produce reasonable elastic deformation within a controlled range and avoiding stress concentration caused by rigid constraints.

[0037] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0038] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A workpiece extrusion sizing tool, comprising a processing table (100), a carrier (200) and an extrusion positioning member (300) arranged on the processing table (100), characterized in that: The support member (200) has recesses (201) on both sides for accommodating the workpiece (400), and the recesses (201) have protrusions (202) that connect to and limit the workpiece (400); the extrusion positioning member (300) has a first extrusion cylinder (301) and a second extrusion cylinder (302) located on two adjacent sides of the workpiece (400).

2. The workpiece extrusion sizing tool of claim 1, wherein: The top of the recess (201) extends from the top of the support member (200), and the protrusion (202) is located at the bottom of the recess (201).

3. The workpiece extrusion and shaping fixture as described in claim 1, characterized in that: The workpiece (400) is provided with a groove (401) that is inserted into the protrusion (202). As the groove (401) is inserted into the protrusion (202), one side wall of the workpiece (400) abuts against the side wall of the groove (401).

4. The workpiece extrusion sizing tool of claim 2, wherein: The width of the notch (201) is adapted to the width of the workpiece (400).

5. The workpiece extrusion sizing tool of claim 1, wherein: The first extrusion cylinder (301) is installed in the recess (201), and the output end of the first extrusion cylinder (301) corresponds to the side wall of the workpiece (400) placed in the groove (401).

6. The workpiece extrusion sizing tool of claim 1, wherein: The output end of the second extrusion cylinder (302) is directly opposite the workpiece (400) placed in the notch (201).

7. The workpiece extrusion sizing tool of claim 5, wherein: After the groove (401) and the protrusion (202) are inserted, there is a margin space (500) between the bottom of the workpiece (400) and the bottom of the recess (201).