A straightening device for copper wire preparation
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]本实用新型的目的在于提供一种铜线制备用的矫直设备,旨在解决现有技术中提出现有的铜线在进行制备的过程中,铜线的表面容易附着一些灰尘或杂质,这样铜线在进入铜线矫直机中进行矫直操作时,铜线上的灰尘或杂质就容易被带入矫直辊、传动辊等设备部件之间,这些灰尘或杂质就会加剧部件之间的磨损,从而影响到矫直设备使用寿命的问题
本实用新型通过安装架、导向块、立架、连接块、清理毛刷和活动插杆的相互配合,当铜线进行矫直操作时,让铜线先穿过导向块和清理毛刷再进入矫直设备本体,这样铜线在输送的过程中,清理毛刷就会对铜线表面附着的灰尘或杂质进行清理,从而有效提高铜线的清洁度,防止铜线上附着较多灰尘或杂质被带入矫直设备本体上的零部件中,避免灰尘或杂质加剧部件之间的磨损,确保矫直设备的使用寿命。
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Figure CN224629783U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of copper wire preparation equipment, specifically relating to a straightening device for copper wire preparation. Background Technology
[0002] Copper wire is a type of metal wire made primarily of pure copper or copper alloys. It possesses excellent electrical conductivity, thermal conductivity, ductility, and corrosion resistance, making it one of the most commonly used basic materials in electrical, electronic, and mechanical manufacturing fields.
[0003] During the preparation of copper wire, operators use a copper wire straightening machine to straighten the wire. After straightening, the bent copper wire achieves the required straightness, facilitating subsequent processing. However, during the preparation process, dust or impurities easily adhere to the surface of the copper wire. When the wire enters the straightening machine, these dust or impurities can be carried into the straightening rollers, drive rollers, and other equipment components. This dust or impurities accelerate wear between components, thus affecting the service life of the straightening equipment.
[0004] Therefore, this invention provides a straightening device for copper wire preparation to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a straightening device for copper wire preparation, aiming to solve the problem that in the existing technology, during the preparation of copper wire, dust or impurities easily adhere to the surface of the copper wire. When the copper wire enters the copper wire straightening machine for straightening, the dust or impurities on the copper wire are easily carried into the straightening rollers, transmission rollers and other equipment components. These dust or impurities will aggravate the wear between the components, thereby affecting the service life of the straightening device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a straightening device for copper wire preparation, comprising a straightening device body, a mounting frame connected to one side surface of the top of the straightening device body, a positioning groove formed on the top surface of one side of the mounting frame, a guide block slidably inserted into the positioning groove, a vertical frame symmetrically connected to the top surface of the other side of the mounting frame, a connecting groove formed on one side surface of the vertical frame, a connecting block slidably connected to the inside of the connecting groove, a cleaning brush connected to one end surface of the connecting block, connecting blocks connected to both ends of the cleaning brush, an insertion hole formed on the top surface of the connecting block, a movable rod slidably inserted into the insertion hole, a vertical block penetrating the other end of the movable rod, and a dust suction cover connected to the top surface of the mounting frame at the lower end of the cleaning brush.
[0007] As a preferred embodiment of the straightening device for copper wire preparation according to this utility model, a bolt is connected through one side surface of the mounting bracket, and the other end of the bolt passes through the guide block and forms a threaded connection with the fixing hole, which is opened inside one side surface of the positioning groove.
[0008] As a preferred embodiment of the straightening device for copper wire preparation according to this utility model, the upright block is embedded on the top surface of the frame, and a spring is provided inside the upright block through which a movable insert rod passes, and the movable insert rod forms an elastic structure with the upright block through the spring.
[0009] As a preferred embodiment of the straightening device for copper wire preparation according to this utility model, the top surface of the stand is connected to a pulling block, and the bottom surfaces at both ends of the pulling block are connected to movable insert rods.
[0010] As a preferred embodiment of the straightening device for copper wire preparation according to this utility model, one end of the dust suction hood passes through the mounting frame and is connected to the connecting pipe, the other end of the connecting pipe is connected to the input end of the dust suction fan, the output end of the dust suction fan is connected to the conveying pipe, and the other end of the conveying pipe is connected to the collection bag.
[0011] In a preferred embodiment of the straightening device for copper wire preparation according to this utility model, the dust extraction fan is connected to one side surface of the straightening device body, and the dust extraction fan is electrically connected to an external power supply via a control switch.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes the cooperation of a mounting frame, guide block, upright frame, connecting block, cleaning brush, and movable insert rod. When the copper wire is straightened, it first passes through the guide block and cleaning brush before entering the straightening equipment body. During the wire transport process, the cleaning brush removes dust or impurities adhering to the surface of the copper wire, effectively improving the cleanliness of the copper wire. This prevents excessive dust or impurities from being carried into the components of the straightening equipment body, avoiding increased wear between parts due to dust or impurities, and ensuring the service life of the straightening equipment.
[0013] This invention utilizes the cooperation of a dust hood, a dust fan, and a collection bag. By activating the dust fan, suction is generated at the dust hood, which sucks away the dust or debris cleaned by the brush and collects it in the collection bag. This prevents the dust or debris from scattering everywhere and requiring subsequent cleaning, thus facilitating the cleaning work for operators. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial exploded view of the mounting bracket of this utility model; Figure 3 This utility model Figure 2 A magnified view of the structure at point A in the middle; Figure 4 This is a partial cross-sectional structural diagram of the support frame of this utility model; Figure 5 This is a schematic diagram of the structure of this utility model from a bottom view.
[0015] In the diagram: 1. Straightening equipment body; 2. Mounting frame; 3. Guide block; 4. Positioning groove; 5. Bolt; 6. Fixing hole; 7. Stand; 8. Connecting groove; 9. Connecting block; 10. Cleaning brush; 11. Insertion hole; 12. Movable insertion rod; 13. Stand block; 14. Spring; 15. Pulling block; 16. Dust suction hood; 17. Connecting pipe; 18. Dust suction fan; 19. Conveying pipe; 21. Collection bag. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-5 The present invention provides the following technical solution: a straightening device for copper wire preparation, comprising a straightening device body 1, a mounting frame 2 connected to one side surface of the top of the straightening device body 1, a positioning groove 4 opened on the top surface of one side of the mounting frame 2, a guide block 3 slidably inserted into the positioning groove 4, a stand 7 symmetrically connected to the top surface of the other side of the mounting frame 2, a connecting groove 8 opened on one side surface of the stand 7, a connecting block 9 slidably connected to the inside of the connecting groove 8, a cleaning brush 10 connected to one end surface of the connecting block 9, connecting blocks 9 connected to both ends surface of the cleaning brush 10, an insertion hole 11 opened on the top surface of the connecting block 9, a movable rod 12 slidably inserted into the insertion hole 11, a stand 13 penetratingly connected to the other end of the movable rod 12, and a dust suction cover 16 connected to the top surface of the mounting frame 2 at the lower end of the cleaning brush 10.
[0018] Preferably, a bolt 5 is connected through one side surface of the mounting bracket 2, and the other end of the bolt 5 passes through the guide block 3 and forms a threaded connection with the fixing hole 6. The fixing hole 6 is opened inside one side surface of the positioning groove 4.
[0019] In practical use, one end of the guide block 3 can slide in the positioning groove 4 on the mounting bracket 2, so that the guide block 3 can be placed or separated in the positioning groove 4 on the mounting bracket 2. When one end of the guide block 3 is slid into the positioning groove 4, the bolt 5 can be screwed through the guide block 3 into the fixing hole 6. At this time, one end of the guide block 3 will be fixed in the positioning groove 4, so that the guide block 3 is fixedly installed on the mounting bracket 2. When the bolt 5 is unscrewed, one end of the guide block 3 can be separated from the positioning groove 4, so that the guide block 3 can be disassembled for maintenance and replacement.
[0020] Preferably, the upright block 13 is embedded on the top surface of the upright frame 7, and the upright block 13 is provided with a spring 14 through which the movable insert rod 12 passes, and the movable insert rod 12 and the upright block 13 form an elastic structure through the spring 14.
[0021] In practical use, the movable rod 12 can slide in the upright block 13. When the movable rod 12 slides, it can elastically extend and retract in the upright block 13 through the spring 14, so that one end of the movable rod 12 can be inserted into or separated from the insertion hole 11 on the connecting block 9. When the movable rod 12 presses against the spring 14, it can be separated from the insertion hole 11. At this time, the connecting block 9 can be separated from the connecting groove 8, allowing the cleaning brush 10 to be removed from the upright 7 for maintenance.
[0022] Preferably, the top surface of the support frame 7 is connected to a pull block 15, and the bottom surfaces at both ends of the pull block 15 are connected to movable insert rods 12.
[0023] In practical use, by moving the pull block 15, the pull block 15 can simultaneously move the two movable rods 12 within the upright block 13.
[0024] Preferably, one end of the dust hood 16 passes through the mounting bracket 2 and is connected to the connecting pipe 17, the other end of the connecting pipe 17 is connected to the input end of the dust collector 18, the output end of the dust collector 18 is connected to the conveying pipe 19, and the other end of the conveying pipe 19 is connected to the collection bag 21.
[0025] In practical use, by starting the vacuum cleaner fan 18, the vacuum cleaner fan 18 can generate suction at the vacuum cleaner hood 16 through the connecting pipe 17. In this way, the dust or impurities adsorbed at the vacuum cleaner hood 16 will be transported into the collection bag 21 through the conveying pipe 19 and collected. The collection bag 21 is made of non-woven fabric.
[0026] Preferably, the vacuum cleaner 18 is connected to one side surface of the straightening device body 1, and the vacuum cleaner 18 is electrically connected to an external power source via a control switch.
[0027] In practical use, the vacuum cleaner fan 18 can be controlled by a control switch, allowing the operator to adjust the airflow of the vacuum cleaner fan 18.
[0028] It should be noted that the model of the straightening equipment body 1 is XTZ0515 copper wire straightening machine. The position of the guide hole on the top of the guide block 3 and the cleaning brush 10 matches the position of the feed port on the straightening equipment body 1. The guide block 3 can be customized to be processed into different sizes for use.
[0029] Working principle: When using the straightening equipment for copper wire preparation, select the guide block 3 with matching guide holes according to the copper wire to be straightened. Insert one end of the guide block 3 into the positioning groove 4 on the mounting frame 2, and then screw the bolt 5 through the guide block 3 into the fixing hole 6 to fix the position of the guide block 3 on the mounting frame 2. Then, move the pulling block 15 upward. At this time, the pulling block 15 will cause one end of the movable insert rod 12 to squeeze the spring 14 in the upright block 13, causing one end of the movable insert rod 12 to separate from the connecting groove 8. Then, clean the connecting groove on the cleaning brush 10. When block 9 is slid into the connecting groove 8, the insertion hole 11 on the connecting block 9 will move to the position of the movable insertion rod 12. At this time, the pulling block 15 is released, and the spring 14 will push one end of the movable insertion rod 12 into the insertion hole 11 through elasticity, fixing the position of the connecting block 9 in the connecting groove 8. At this time, the cleaning brush 10 is fixed between the two uprights 7 by the connecting block 9. At this time, the center of the cleaning brush 10 and the position of the guide hole on the guide block 3 are matched with the position of the feed inlet on the straightening equipment body 1. Then, according to the diameter, material and curvature of the copper wire, the spacing of the straightening rollers on the straightening equipment body 1 is adjusted. After adjusting parameters such as straightening speed, the copper wire is first wound onto the unloading rack, ensuring the winding axis is aligned with the feed inlet of the straightening equipment body 1. The copper wire is then guided through the guide hole on the guide block 3, through the center of the cleaning brush 10, and finally into the feed inlet of the straightening equipment body 1. The straightening equipment body 1 is then activated. Multiple sets of staggered straightening rollers on the straightening equipment body 1 apply a reverse bending force to the copper wire, eliminating the original bending through elastic-plastic deformation, ultimately outputting copper wire with the required straightness. During the straightening and conveying process, the cleaning brush 10 cleans the dust or impurities adhering to the surface of the copper wire, effectively improving the straightness of the copper wire. The cleanliness of the equipment prevents dust or impurities from adhering to the copper wires and being carried into the components of the straightening equipment body 1, thus avoiding increased wear between components and ensuring the service life of the straightening equipment. At the same time, the dust extraction fan 18 can be started. The input end of the dust extraction fan 18 will generate suction at the dust extraction hood 16 through the connecting pipe 17. In this way, the dust or debris cleaned by the cleaning brush 10 will be sucked away by the dust extraction hood 16 and finally discharged into the collection bag 21 through the conveying pipe 19 connected to the output end of the dust extraction fan 18. This prevents the cleaned dust or debris from scattering everywhere and requiring subsequent cleaning, thus bringing convenience to the operator's cleaning work.
[0030] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A straightening device for the production of copper wire, comprising a straightening device body (1), characterised in that: The top surface of the straightening device body (1) is connected to a mounting bracket (2). A positioning groove (4) is opened on the top surface of one side of the mounting bracket (2). One end of a guide block (3) is slidably inserted into the positioning groove (4). A stand (7) is symmetrically connected to the top surface of the other side of the mounting bracket (2). A connecting groove (8) is opened on one side of the stand (7). A connecting block (9) is slidably connected to the inside of the connecting groove (8). A cleaning brush (10) is connected to one end of the connecting block (9). Both ends of the cleaning brush (10) are connected to the connecting blocks (9). An insertion hole (11) is opened on the top surface of the connecting block (9). One end of a movable rod (12) is slidably inserted into the insertion hole (11). The other end of the movable rod (12) is connected to a stand (13). A dust suction cover (16) is connected to the top surface of the mounting bracket (2) at the lower end of the cleaning brush (10).
2. A straightening apparatus for copper wire production according to claim 1, characterized in that: A bolt (5) is connected through one side surface of the mounting bracket (2), and the other end of the bolt (5) passes through the guide block (3) and forms a threaded connection with the fixing hole (6). The fixing hole (6) is opened on one side surface inside the positioning groove (4).
3. The straightening apparatus for producing a copper wire according to claim 1, wherein: The stand block (13) is embedded on the top surface of the stand (7), and the stand block (13) is provided with a spring (14) through which the movable insert rod (12) passes. The movable insert rod (12) forms an elastic structure with the stand block (13) through the spring (14).
4. The straightening apparatus for producing a copper wire according to claim 1, characterized in that: The top surface of the stand (7) is connected to a pull block (15), and the bottom surfaces at both ends of the pull block (15) are connected to movable insert rods (12).
5. The straightening apparatus for producing a copper wire according to claim 1, wherein: One end of the dust hood (16) passes through the mounting bracket (2) and is connected to the connecting pipe (17). The other end of the connecting pipe (17) is connected to the input end of the dust collector (18). The output end of the dust collector (18) is connected to the conveying pipe (19). The other end of the conveying pipe (19) is connected to the collection bag (21).
6. A straightening apparatus for the production of copper wire as claimed in claim 5, characterized in that: The vacuum cleaner (18) is connected to one side surface of the straightening device body (1), and the vacuum cleaner (18) is electrically connected to an external power source via a control switch.