A melting machine for steel wire rope production and processing

Abstract

This utility model belongs to the field of wire rope technology, and in particular to a melting and cutting machine for wire rope production and processing. It includes a processing plate, with cutting seats fixedly installed on both sides of the top of the processing plate. A wire rope slot is formed on the upper surface of the cutting seat, and a U-shaped support block is fixedly installed on the top of the cutting seat. A small electric push rod is fixedly installed on the surface of the U-shaped support block. The electric hydraulic push rod drives the cutting blade to retract and reset, positioning the cutting blade between two spray plates. A lubricating oil pump starts, drawing lubricating oil from the housing and discharging it into the spray plates through a discharge pipe. The spray plates then spray the lubricating oil through nozzles onto the cutting edge and friction surface of the cutting blade. The sprayed lubricating oil lubricates the cutting blade, forming an oil film on its surface, improving its wear resistance and corrosion resistance, enhancing its durability, and ensuring the quality of wire rope cutting.

Description

Technical Field

[0001] This utility model belongs to the field of wire rope technology, specifically relating to a melting machine used in the production and processing of wire ropes. Background Technology

[0002] Wire rope is a helical bundle of steel wires twisted together according to certain rules, meeting requirements for mechanical properties and geometric dimensions. It consists of steel wires, a core, and lubricant. Wire rope is first made by twisting multiple layers of steel wires into strands, then winding a certain number of strands around the core to form a helical shape. In material handling machinery, it is used for lifting, traction, tensioning, and load bearing. Wire rope is characterized by high strength, light weight, stable operation, and resistance to sudden breakage, ensuring reliable operation. During use, wire rope needs to withstand alternating loads, and its performance is mainly determined by the mechanical properties of the steel wires, their surface condition, and the rope's structure. During production, wire rope needs to be cut to the required length. Currently, cutting is generally done with blades. However, due to the high strength of wire rope, blades are prone to chipping during continuous use, reducing blade strength and affecting the cutting quality. Therefore, a cutting machine is needed for wire rope production. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides a melting and cutting machine for steel wire rope production and processing. It solves the problem that currently, steel wire rope is generally cut with a blade, but due to the high strength of steel wire rope, the blade is prone to curling during continuous use, which reduces the strength of the blade and affects the cutting quality of the steel wire rope.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a fusing machine for steel wire rope production and processing, comprising a processing plate, cutting seats fixedly installed on both sides of the top of the processing plate, a steel wire rope slot formed on the upper surface of the cutting seat, a U-shaped support block fixedly installed on the top of the cutting seat, a small electric push rod fixedly installed on the surface of the U-shaped support block, a steel wire rope clamping plate fixedly connected to one end of the small electric push rod, a cutting groove formed on the upper surface of the processing plate, a frame fixedly installed on the top of the processing plate, an electric hydraulic push rod fixedly installed on the lower surface of the inner wall of the frame, a connecting plate fixedly connected to one end of the electric hydraulic push rod, a cutting tool fixedly installed at the bottom of the connecting plate, auxiliary sliders fixedly installed on both sides of the connecting plate, auxiliary slide rails fixedly installed on both sides of the inner wall of the frame, a housing fixedly installed on the top of the frame, a lubricating oil pump fixedly installed on both sides of the housing, a discharge pipe connected to the output end of the lubricating oil pump, a spraying plate fixedly connected to one end of the discharge pipe, and a nozzle fixedly installed on one side of the spraying plate.

[0005] Preferably, the wire rope clamp is semi-circular, and the number of wire rope clamps is four.

[0006] Preferably, the auxiliary slider and the auxiliary slide rail are slidably connected, and there are two auxiliary sliders and two auxiliary slide rails.

[0007] Preferably, the upper surface of the housing is provided with a liquid inlet pipe, and a sealing cap is threadedly connected to the surface of the liquid inlet pipe.

[0008] Preferably, the electro-hydraulic push rod is connected to the cutting tool through a connecting plate, and the electro-hydraulic push rod is located directly above the cutting groove.

[0009] Preferably, a chip box is provided at the bottom of the processing plate.

[0010] Preferably, a support leg is fixedly installed at the bottom of the processing plate, and a rubber anti-slip sleeve is provided at the bottom of the support leg.

[0011] Compared with the prior art, the beneficial effects of this utility model are: The electric hydraulic push rod drives the cutting blade to retract and reset, positioning it between the two spray plates. The lubricating oil pump starts, drawing lubricating oil from the housing and discharging it into the spray plates through the discharge pipe. The spray plates then spray the lubricating oil through nozzles onto the cutting edge and friction surface of the cutting blade. The sprayed lubricating oil lubricates the cutting blade, forming an oil film on its surface, improving its wear resistance and corrosion resistance, enhancing its durability, and ensuring the quality of wire rope cutting. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the cutting seat of this utility model; Figure 3 This is a three-dimensional structural diagram of the frame of this utility model; Figure 4 This is a three-dimensional sectional view of the frame of this utility model.

[0013] In the diagram: 1. Processing plate; 2. Cutting seat; 3. Wire rope slot; 4. U-shaped support block; 5. Small electric push rod; 6. Wire rope clamp; 7. Cutting groove; 8. Frame; 9. Electro-hydraulic push rod; 10. Connecting plate; 11. Cutting tool; 12. Auxiliary slider; 13. Auxiliary slide rail; 14. Housing; 15. Lubricating oil pump; 16. Discharge pipe; 17. Spray plate; 18. Nozzle; 19. Debris box; 20. Support leg. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 This utility model provides the following technical solution: a melting machine for steel wire rope production and processing, comprising a processing plate 1, cutting seats 2 fixedly installed on both sides of the top of the processing plate 1, a steel wire rope slot 3 formed on the upper surface of the cutting seat 2, a U-shaped support block 4 fixedly installed on the top of the cutting seat 2, a small electric push rod 5 fixedly installed on the surface of the U-shaped support block 4, a steel wire rope slot 6 fixedly connected to one end of the small electric push rod 5, a cutting groove 7 formed on the upper surface of the processing plate 1, a frame 8 fixedly installed on the top of the processing plate 1, and a steel wire rope slot 6 fixedly installed on the lower surface of the inner wall of the frame 8. The machine is equipped with an electric hydraulic push rod 9. One end of the electric hydraulic push rod 9 is fixedly connected to a connecting plate 10. A cutting blade 11 is fixedly installed at the bottom of the connecting plate 10. Auxiliary sliders 12 are fixedly installed on both sides of the connecting plate 10. Auxiliary slide rails 13 are fixedly installed on both sides of the inner wall of the frame 8. A housing 14 is fixedly installed on the top of the frame 8. Lubricating oil pumps 15 are fixedly installed on both sides of the housing 14. The output end of the lubricating oil pump 15 is connected to a discharge pipe 16. One end of the discharge pipe 16 is fixedly connected to a spray plate 17. A nozzle 18 is fixedly installed on one side of the spray plate 17.

[0016] The wire rope is placed into the wire rope slot 3 on the upper surface of the cutting seat 2, so that the wire rope cutting position is above the cutting slot 7. After the small electric push rod 5 is started, it can drive the wire rope clamping plate 6 to press down. After the wire rope clamping plate 6 is pressed down, it can press against the surface of the wire rope, squeezing the wire rope and clamping and fixing the wire rope in the wire rope slot 3. The four wire rope clamping plates 6 can provide a good clamping and fixing effect for the cut wire rope, improving the accuracy of the wire rope cutting process. After the wire rope is fixed, the electric hydraulic push rod 9 is started to drive the connecting plate 10 and the cutting blade 11 to move up and down. After the cutting blade 11 moves up and down, it can cut and process the fixed wire rope, so that the wire rope achieves the melting and cutting effect. After the wire rope is cut, the electric hydraulic push rod 9 is started to drive the connecting plate 10 and the cutting blade 11 to move up and down. After the cutting blade 11 moves up and down, it can cut and process the fixed wire rope, so that the wire rope achieves the melting and cutting effect. After the wire rope is cut, the electric hydraulic push rod 9 is started to drive the connecting plate 10 and the cutting blade 11 to move up and down. The push rod 9 drives the cutting blade 11 to retract and reset, positioning the cutting blade 11 between the two spray plates 17. The lubricating oil pump 15 starts, drawing out the lubricating oil from the housing 14 and discharging it into the spray plate 17 through the discharge pipe 16. The spray plate 17 then sprays the lubricating oil through the nozzle 18, which sprays the lubricating oil onto the cutting blade 11, covering the blade edge and friction surface. The sprayed lubricating oil lubricates the cutting blade 11, forming an oil film on its surface, improving its wear resistance and corrosion resistance, enhancing its durability, and ensuring the quality of wire rope cutting. All electrical equipment in this device is powered by an external power source. The electric hydraulic push rod, electric push rod, lubricating oil pump, etc., of this invention are all controlled by a PLC automatic control system.

[0017] In one aspect of this embodiment, during the lifting and lowering of the cutting tool 11 driven by the electric hydraulic push rod 9, the connecting plate 10 can drive the auxiliary slider 12 to slide on the surface of the auxiliary slide rail 13. The auxiliary slider 12 and the auxiliary slide rail 13 thereby limit and protect the cutting tool 11 during the lifting and lowering movement, ensuring the accuracy of the cutting tool 11 during use.

[0018] In one aspect of this embodiment, after the four semi-circular wire rope clamps 6 are moved and adjusted, the wire rope clamps 6 can squeeze and fix the wire rope in the wire rope groove 3, fix the wire rope to be cut, and prevent the wire rope from moving during the subsequent cutting process.

[0019] In one aspect of this embodiment, after the electro-hydraulic push rod 9 is started, the electro-hydraulic push rod 9 can drive the cutting tool 11 to move up and down through the connecting plate 10. The cutting tool 11 can cut the wire rope above the cutting groove 7 to achieve the melting and cutting effect.

[0020] In one aspect of this embodiment, the sealing cap can open or close the inlet pipe to facilitate the injection of lubricating oil into the housing 14 through the inlet pipe, thus facilitating the subsequent use of the lubricating oil.

[0021] In one aspect of this embodiment, the support leg 20 is used to support and fix the processing plate 1, and the rubber anti-slip sleeve is used to enhance the service life of the support leg 20.

[0022] In one aspect of this embodiment, the debris box 19 at the bottom of the processing plate 1 is used to collect and process wire rope debris that falls from the cutting groove 7.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fusing machine for steel wire rope production and processing, comprising a processing plate (1), characterized in that: Cutting seats (2) are fixedly installed on both sides of the top of the processing plate (1). A wire rope groove (3) is opened on the upper surface of the cutting seat (2). A U-shaped support block (4) is fixedly installed on the top of the cutting seat (2). A small electric push rod (5) is fixedly installed on the surface of the U-shaped support block (4). A wire rope clamp (6) is fixedly connected to one end of the small electric push rod (5). A cutting groove (7) is opened on the upper surface of the processing plate (1). A frame (8) is fixedly installed on the top of the processing plate (1). An electric hydraulic push rod (9) is fixedly installed on the lower surface of the inner wall of the frame (8). A connecting plate (10) is fixedly connected to one end. A cutting blade (11) is fixedly installed at the bottom of the connecting plate (10). Auxiliary sliders (12) are fixedly installed on both sides of the connecting plate (10). Auxiliary slide rails (13) are fixedly installed on both sides of the inner wall of the frame (8). A box (14) is fixedly installed on the top of the frame (8). A lubricating oil pump (15) is fixedly installed on both sides of the box (14). A discharge pipe (16) is connected to the output end of the lubricating oil pump (15). A spraying plate (17) is fixedly connected to one end of the discharge pipe (16). A nozzle (18) is fixedly installed on one side of the spraying plate (17).

2. The fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The wire rope clamp (6) is semi-circular, and there are four wire rope clamps (6).

3. The fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The auxiliary slider (12) is slidably connected to the auxiliary slide rail (13), and there are two auxiliary sliders (12) and two auxiliary slide rails (13).

4. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The upper surface of the box (14) is provided with a liquid inlet pipe, and a sealing cap is threaded onto the surface of the liquid inlet pipe.

5. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The electric hydraulic push rod (9) is connected to the cutting tool (11) through the connecting plate (10), and the electric hydraulic push rod (9) is located directly above the cutting groove (7).

6. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: A chip box (19) is provided at the bottom of the processing plate (1).

7. A fusing machine for steel wire rope production and processing according to claim 1, characterized in that: The bottom of the processing plate (1) is fixedly installed with a support leg (20), and the bottom of the support leg (20) is provided with a rubber anti-slip sleeve.

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