A high-efficiency water cooling equipment for aluminum alloy ingots

Abstract

This utility model relates to the field of aluminum alloy production technology and discloses a high-efficiency aluminum alloy ingot water cooling equipment, including a support assembly. A lifting and braking assembly is installed on the top of the support assembly, and a lifting frame assembly is connected to the bottom of the lifting and braking assembly. The lifting frame assembly is slidably mounted on the front outer wall of the support assembly, and a rocking assembly is connected to the bottom middle of the lifting frame assembly. By installing the lifting and braking assembly on the device, this utility model allows for the lifting, lowering, and retrieving of water-cooled materials during use, making the device more convenient to operate.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy production technology, specifically to a high-efficiency aluminum alloy ingot water cooling equipment. Background Technology

[0002] Aluminum alloys, as a widely used non-ferrous metal structural material in the industrial field, play a crucial role in numerous industries such as aerospace, automobile manufacturing, machining, shipbuilding, and chemical industry. In the production process of aluminum alloy ingots, the water cooling process is of paramount importance, directly affecting product quality and production efficiency.

[0003] Application number "CN202420190866.2" discloses a water-cooling device for clean production of aluminum alloys, relating to the field of aluminum alloy production technology. This water-cooling device includes a water-cooling tank with an inlet and an outlet on its surface. A round cap is threaded to the end of the outlet. The water-cooling tank contains water for cooling aluminum alloy castings. A support frame is placed inside the water-cooling tank to hold the aluminum alloy castings. This invention, through the arrangement of the support frame and a stirring assembly, separates the aluminum alloy castings and places them on the support frame. Activating the stirring assembly agitates the water flow in the water-cooling tank, causing the water to flow evenly on the surface of the aluminum alloy castings, ensuring full contact between the castings and the water. This achieves uniform cooling of the aluminum alloy castings and improves the cooling effect. Simultaneously, it breaks down the thermal boundary layer on the water surface, increasing the contact area between the water and the aluminum alloy casting surface, improving heat transfer efficiency, and accelerating the cooling rate of the castings. However, a drawback is that the device lacks a suitable auxiliary structure for the addition and removal of aluminum alloy ingots in actual operation. When high-temperature aluminum alloy ingots need to be placed in a water-cooling box or removed after cooling, the lack of a dedicated and convenient mechanism means that operators need to use external tools such as lifting tools and clamps. This not only increases the number of operation steps and time costs, but may also affect the safety and efficiency of operation due to tool compatibility issues, resulting in poor overall convenience. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency water-cooling device for aluminum alloy ingots, addressing the problem that the current device lacks a suitable auxiliary structure for placing and removing aluminum alloy ingots during actual operation. When high-temperature aluminum alloy ingots need to be placed into the water-cooling box or removed after cooling, the lack of a dedicated and convenient mechanism forces operators to use external tools such as lifting devices and clamps. This not only increases the number of steps and time costs but may also affect operational safety and efficiency due to tool compatibility issues, resulting in poor overall convenience.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a high-efficiency aluminum alloy ingot water cooling equipment, including a support assembly, a lifting and braking assembly installed on the top of the support assembly, a lifting frame assembly installed at the bottom of the lifting and braking assembly, the lifting frame assembly being slidably installed on the front outer wall of the support assembly, and a rocking assembly installed at the middle bottom side of the lifting frame assembly. The lifting and braking assembly includes a rotary motor, which is mounted on the top of the mounting plate via a mounting bracket. A transmission device is mounted at the end of the rotary motor. A rotating rod is mounted in the middle of the transmission end of the transmission device. The two ends of the rotating rod are limited by positioning rings and mounted on the front top of the mounting plate. Passive winding wheels are mounted on the outer walls of both ends of the rotating rod. A winding chain is provided on the outer side of the passive winding wheel.

[0006] Furthermore, the support assembly includes a support frame, a water-cooled box is installed on the bottom inner wall of the support frame, and limit slide rails are installed on the outer walls at both ends of the front side of the support frame, while an mounting top plate is installed on the top of the support frame.

[0007] Furthermore, the lifting frame assembly includes a lifting frame, with tension rings installed on both sides of the top of the lifting frame, and the inner walls of the lifting frame are slidably mounted on the outer side of the limiting slide rail via limiting sliders.

[0008] Furthermore, a pneumatic push rod is installed in the middle of the lifting frame, a brake vertical plate is installed at the end of the pneumatic push rod, a brake rack is installed at the bottom end of the brake vertical plate, the brake rack is slidably installed inside the limiting slide groove, and the limiting slide groove is installed in the middle of the bottom of the lifting frame.

[0009] Furthermore, the ends of the winding chains on both sides are installed inside the tension ring.

[0010] Furthermore, the rocking assembly includes a passive gear, which is disposed on the bottom side of the brake rack and meshes with it. The passive gear is also installed in the middle of the transmission rod. The two ends of the transmission rod are fixedly mounted on the front outer wall of the extension rod by positioning rings. Fixed storage brackets are installed at both ends of the transmission rod. Aluminum alloy ingots are installed inside the fixed storage brackets. The extension rods on both sides are installed on the bottom sides of the lifting frame.

[0011] This utility model has the following beneficial effects: (1) By installing a lifting and braking component on the device, the present invention enables the lifting and braking component to lift and release the water-cooled material and take it out when using the device, which makes the device more convenient to use.

[0012] (2) By installing a shaking component on the device, the material that needs to be water-cooled can be shaken when using the device, which makes the processing more uniform and efficient.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of the device; Figure 2 This is a schematic diagram of the lifting and braking assembly in the device; Figure 3 This is a schematic diagram of the lifting frame assembly in the device; Figure 4 This is a schematic diagram of the shaking component in the device; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Bracket assembly; 2. Lifting and braking assembly; 3. Lifting frame assembly; 4. Swaying assembly; 101. Support frame; 102. Limiting slide rail; 103. Mounting top plate; 104. Water-cooled box; 201. Rotary motor; 202. Mounting bracket; 203. Transmission device; 204. Rotating rod; 205. Positioning ring one; 206. Passive winding wheel; 207. Winding chain; 301. Lifting frame; 302. Limiting slider; 303. Tension ring; 304. Pneumatic push rod; 305. Braking vertical plate; 306. Braking rack; 307. Limiting slide groove; 401. Passive gear; 402. Transmission rod; 403. Positioning ring two; 404. Extension support rod; 405. Fixed storage bracket; 406. Aluminum alloy ingot. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-4 As shown, this utility model is a high-efficiency aluminum alloy ingot water cooling equipment, including a support assembly 1, a lifting and braking assembly 2 installed on the top of the support assembly 1, a lifting frame assembly 3 installed at the bottom of the lifting and braking assembly 2, the lifting frame assembly 3 being slidably installed on the front outer wall of the support assembly 1, and a rocking assembly 4 installed at the middle bottom side of the lifting frame assembly 3. The lifting and braking assembly 2 includes a rotary motor 201, which is mounted on the top of the mounting plate 103 via a mounting bracket 202. A transmission device 203 is mounted at the end of the rotary motor 201. A rotating rod 204 is mounted in the middle of the transmission end of the transmission device 203. The two ends of the rotating rod 204 are limited by positioning rings 205 and mounted on the front top of the mounting plate 103. Passive winding wheels 206 are mounted on the outer walls of both ends of the rotating rod 204. A winding chain 207 is provided on the outer side of the passive winding wheel 206 for winding.

[0018] By installing a lifting and braking assembly 2 on the device, the water-cooled material can be lifted, fed, and removed using the device, making it more convenient to use.

[0019] The support assembly 1 includes a support frame 101, a water-cooled box 104 is installed on the bottom inner wall of the support frame 101, and a limit slide rail 102 is installed on the outer wall at both ends of the front side of the support frame 101. At the same time, a mounting plate 103 is installed on the top of the support frame 101.

[0020] The lifting frame assembly 3 includes a lifting frame 301, with tension rings 303 installed on both sides of the top of the lifting frame 301, and the inner walls of the lifting frame 301 are slidably mounted on the outer side of the limiting slide rail 102 via limiting sliders 302.

[0021] A pneumatic push rod 304 is installed in the middle of the lifting frame 301. A brake vertical plate 305 is installed at the end of the pneumatic push rod 304. A brake rack 306 is installed at the bottom end of the brake vertical plate 305. The brake rack 306 is slidably installed inside the limiting slide groove 307. The limiting slide groove 307 is installed in the middle of the bottom of the lifting frame 301. The limiting sliders 302 on both sides of the inner wall of the lifting frame 301 slide along the limiting slide rails 102 at both ends of the front side of the bracket assembly 1 to ensure that the lifting frame assembly 3 descends vertically and smoothly.

[0022] The ends of the two winding chains 207 are installed inside the tension ring 303. The rotary motor 201 in the lifting brake assembly 2 drives the rotating rod 204 to rotate via the transmission device 203, so that the passive winding wheel 206 winds up and unwinds the winding chain 207, thereby pulling the lifting frame assembly 3 up and down along the limit slide rail 102 of the bracket assembly 1.

[0023] The swaying assembly 4 includes a driven gear 401, which is located on the bottom side of the brake rack 306 and meshes with the brake rack 306. The driven gear 401 is also installed in the middle of the transmission rod 402. The two ends of the transmission rod 402 are limited by positioning rings 403 and installed on the front outer wall of the extension support rod 404. Fixed storage brackets 405 are installed at both ends of the transmission rod 402. Aluminum alloy ingots 406 are installed inside the fixed storage brackets 405. The two extension support rods 404 are installed on the bottom sides of the lifting frame 301. Through meshing with the driven gear 401 in the swaying assembly 4, the transmission rod 402 is driven to rotate, causing the aluminum alloy ingots 406 in the fixed storage brackets 405 to sway, which, together with the cooling water in the water-cooled box 104, achieves uniform cooling.

[0024] This high-efficiency aluminum alloy ingot water-cooling equipment uses a support frame assembly 1 to provide overall support, a lifting and braking assembly 2 to achieve power output and lifting control, a lifting frame assembly 3 to complete the lifting action and braking transmission, and finally, a shaking assembly 4 to make the aluminum alloy ingot 406 shake in the water-cooled environment, achieving a highly efficient and uniform cooling effect. The components work in synergy: the rotary motor 201 in the lifting and braking assembly 2 drives the rotating rod 204 to rotate via the transmission device 203, causing the passive winding wheel 206 to wind and unwind the winding chain 207, which in turn pulls the lifting frame assembly 3 to rise and fall along the limit slide rail 102 of the support frame assembly 1; simultaneously, the pneumatic push rod 304 in the lifting frame assembly 3 pushes the brake rack 306 to slide, and through meshing with the passive gear 401 in the shaking assembly 4, drives the transmission rod 402 to rotate, causing the aluminum alloy ingot 406 in the fixed storage bracket 405 to shake, which, together with the cooling water in the water-cooling box 104, achieves uniform cooling.In the workflow, the aluminum alloy ingot 406 to be cooled is fixedly installed inside the fixed storage bracket 405 of the rocking assembly 4 to ensure that the aluminum alloy ingot 406 is firmly fixed; the water level in the water cooling box 104 in the bracket assembly 1 is checked to ensure that the cooling water is sufficient, and at the same time it is confirmed that the limiting slider 302 of the lifting frame assembly 3 slides smoothly with the limiting slide rail 102 of the bracket assembly 1, and that all components are properly connected. The rotary motor 201 in the lifting brake assembly 2 is started. The rotary motor 201 is stably fixed on the mounting top plate 103 through the mounting bracket 202, and its output end drives the transmission device 203 to run; the transmission end of the transmission device 203 drives the rotating rod 204 to rotate. The two sides of the rotating rod 204 are limited to the top of the mounting top plate 103 by the positioning rings 205. On the front side, ensure stable rotation; the passive winding wheels 206 at both ends of the rotating rod 204 rotate synchronously with it, releasing the outer winding chain 207. Since the end of the winding chain 207 is fixed inside the tension rings 303 on both sides of the top of the lifting frame assembly 3, when the winding chain 207 is released, the lifting frame 301 drives the entire lifting frame assembly 3 to descend under the action of gravity; during the descent, the limiting sliders 302 on both sides of the inner wall of the lifting frame 301 slide along the limiting slide rails 102 at both ends of the front side of the bracket assembly 1, ensuring that the lifting frame assembly 3 descends vertically and smoothly until the aluminum alloy ingot 406 in the shaking assembly 4 is completely immersed in the cooling water of the water-cooled box 104 on the bottom side of the bracket assembly 1, and the pneumatic push rod 304 fixed in the middle of the lifting frame assembly 3 is activated, and the pneumatic... The end of the push rod 304 pushes the brake vertical plate 305 to move, causing the brake rack 306 on the bottom side of the brake vertical plate 305 to slide back and forth in the limiting groove 307 fixed in the middle of the bottom of the lifting frame 301; the brake rack 306 meshes with the driven gear 401 on the bottom side, driving the driven gear 401 to run alternately in forward and reverse directions; the driven gear 401 is fixed in the middle of the transmission rod 402, driving the transmission rod 402 to rotate synchronously. The two ends of the transmission rod 402 are limited by the positioning rings 403 on the outer wall of the front side of the extension support rod 404. The extension support rod 404 is fixed on both sides of the bottom of the lifting frame 301 to ensure the stable rotation of the transmission rod 402; the fixed storage brackets 405 at both ends of the transmission rod 402 swing with the transmission rod 402, driving the internal aluminum alloy ingot 40 6. The aluminum alloy ingot 406 is repeatedly shaken in the cooling water of the water-cooling box 104 to accelerate the heat exchange between the cooling water and the surface of the aluminum alloy ingot 406, achieving uniform and efficient cooling. After the aluminum alloy ingot 406 is cooled to the preset temperature, the pneumatic push rod 304 is closed, the brake rack 306 stops sliding, and the shaking component 4 stops swinging. The rotary motor 201 is started in reverse. The rotary motor 201 drives the rotary rod 204 to rotate in reverse through the transmission device 203. The passive winding wheel 206 winds up the winding chain 207, pulling the lifting frame component 3 to rise and reset along the limit slide rail 102. After the aluminum alloy ingot 406 is completely removed from the cooling water of the water-cooling box 104, the rotary motor 201 is closed, and the cooled aluminum alloy ingot 406 is taken out from the fixed storage bracket 405, completing one water cooling operation.

[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-efficiency aluminum alloy ingot water cooling device, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is equipped with a lifting and braking assembly (2), and the bottom of the lifting and braking assembly (2) is equipped with a lifting frame assembly (3). The lifting frame assembly (3) is slidably installed on the front outer wall of the support assembly (1), and the middle bottom side of the lifting frame assembly (3) is equipped with a rocking assembly (4). The lifting and braking assembly (2) includes a rotary motor (201), which is mounted on the top of the mounting plate (103) via a mounting bracket (202). A transmission device (203) is mounted at the end of the rotary motor (201). A rotating rod (204) is mounted in the middle of the transmission end of the transmission device (203). The two ends of the rotating rod (204) are limited by positioning rings (205) and mounted on the front side of the top of the mounting plate (103). Passive winding wheels (206) are mounted on the outer walls of both ends of the rotating rod (204). A winding chain (207) is provided on the outer side of the passive winding wheel (206).

2. The high-efficiency aluminum alloy ingot water cooling equipment according to claim 1, characterized in that: The bracket assembly (1) includes a support frame (101), a water-cooled box (104) is installed on the bottom inner wall of the support frame (101), and a limit slide rail (102) is installed on the outer wall at both ends of the front side of the support frame (101). At the same time, an installation top plate (103) is installed on the top of the support frame (101).

3. The high-efficiency aluminum alloy ingot water cooling equipment according to claim 1, characterized in that: The lifting frame assembly (3) includes a lifting frame (301), with tension rings (303) installed on both sides of the top of the lifting frame (301), and the inner walls of the lifting frame (301) are slidably installed on the outside of the limiting slide rail (102) via limiting sliders (302).

4. The high-efficiency aluminum alloy ingot water cooling equipment according to claim 3, characterized in that: A pneumatic push rod (304) is installed in the middle of the lifting frame (301). A brake vertical plate (305) is installed at the end of the pneumatic push rod (304). A brake rack (306) is installed at the bottom end of the brake vertical plate (305). The brake rack (306) is slidably installed inside the limiting slide groove (307). The limiting slide groove (307) is installed in the middle of the bottom of the lifting frame (301).

5. The high-efficiency aluminum alloy ingot water cooling equipment according to claim 1, characterized in that: The ends of the winding chains (207) on both sides are installed inside the tension ring (303).

6. The high-efficiency aluminum alloy ingot water cooling equipment according to claim 1, characterized in that: The rocking assembly (4) includes a passive gear (401), which is located on the bottom side of the brake rack (306) and meshes with the brake rack (306). The passive gear (401) is installed in the middle of the transmission rod (402). The two ends of the transmission rod (402) are limited by positioning rings (403) and installed on the front outer wall of the extension rod (404). Fixed storage brackets (405) are installed at both ends of the transmission rod (402). Aluminum alloy ingots (406) are installed inside the fixed storage brackets (405). The extension rods (404) on both sides are installed on the bottom sides of the lifting frame (301).

Images