Aluminum cutting equipment for aluminum alloy door and window processing

Abstract

This utility model provides an aluminum cutting device for processing aluminum alloy doors and windows. The aluminum cutting device includes: a worktable with a cutting groove; a drive motor fixedly mounted on the worktable and corresponding to the cutting groove; a protective cover fixedly mounted on the bottom of the worktable, covering the drive motor; a rotating shaft fixedly mounted on the output shaft of the drive motor, with the other end rotatably mounted on the protective cover; and a cutting blade fixedly mounted on the rotating shaft, a portion of which extends above the worktable through the cutting groove. The aluminum cutting device for processing aluminum alloy doors and windows provided by this utility model has the advantage of adding a protective device and improving the safety of the cutting equipment.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy door and window processing technology, and in particular to an aluminum material cutting device for aluminum alloy door and window processing. Background Technology

[0002] Aluminum alloy doors and windows are windows with frames and sashes made of aluminum alloy building profiles. They are divided into ordinary aluminum alloy doors and windows and thermally broken aluminum alloy doors and windows. Aluminum alloy itself is easy to extrude, the cross-sectional dimensions of the profiles are precise, and the processing accuracy is high. Therefore, many homeowners choose to use aluminum alloy doors and windows in their renovations.

[0003] In most existing cutting equipment, the workpiece is fixed directly on the table. The aluminum material to be processed is placed on the table manually and pushed forward to make contact with the workpiece and perform the cutting operation. However, the workpiece set directly on the table lacks protective components, which makes the equipment somewhat dangerous.

[0004] Therefore, it is necessary to provide a new aluminum cutting equipment for aluminum alloy door and window processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem of cutting equipment lacking protective devices and posing certain risks, this utility model provides an aluminum material cutting device for aluminum alloy door and window processing.

[0006] The aluminum cutting equipment for processing aluminum alloy doors and windows provided by this utility model includes: a worktable with a cutting groove; a drive motor, which is fixedly installed on the worktable and corresponding to the cutting groove; a protective cover, which is fixedly installed at the bottom of the worktable and covers the drive motor; a rotating shaft, which is fixedly installed on the output shaft of the drive motor, and the other end of the rotating shaft is rotatably installed on the protective cover; a cutting blade, which is fixedly installed on the rotating shaft, and a portion of the cutting blade extends above the worktable through the cutting groove; a baffle plate, which slides through the worktable and is corresponding to the cutting blade; and an electric telescopic rod, which is fixedly installed on the worktable, and the output shaft of the electric telescopic rod is fixedly connected to the baffle plate.

[0007] Preferably, the workbench is provided with a slide groove, a mounting base is slidably installed in the slide groove, a gantry frame is fixedly installed on the mounting base, and a clamping and fixing mechanism is provided on the gantry frame for fixing the aluminum material to be processed.

[0008] Preferably, the clamping and fixing mechanism includes a drive frame, a clamping block, a lifting screw, and an anti-slip pad. The drive frame is slidably mounted on the gantry frame, the clamping block is fixedly mounted on the drive frame, the lifting screw is rotatably mounted on the gantry frame, the lifting screw is threadedly connected to the drive frame, and the anti-slip pad is fixedly mounted on the clamping block.

[0009] Preferably, a limiting block is fixedly installed at the bottom of the mounting base, and the limiting block is configured as a "T" shape.

[0010] Preferably, a drain pipe is fixedly installed on the protective cover, and a nozzle is fixedly installed on the drain pipe. The nozzle is correspondingly arranged with the cutting blade extending into the protective cover, and a water pipe adapter is fixedly installed on the side of the drain pipe extending outside the protective cover.

[0011] Preferably, a water baffle is fixedly installed inside the protective cover, and the water baffle is disposed between the drive motor and the drain pipe.

[0012] Preferably, the bottom of the protective cover is inclined, and a drain outlet is provided at the lowest point of the bottom of the protective cover. A drain pipe is fixedly installed outside the protective cover, and the drain pipe is covered outside the drain outlet.

[0013] Compared with related technologies, the aluminum cutting equipment for aluminum alloy door and window processing provided by this utility model has the following advantages:

[0014] This utility model provides an aluminum cutting device for processing aluminum alloy doors and windows:

[0015] 1. The mounting base and slide groove work together to ensure precise cutting position; the clamping and fixing mechanism can stabilize the aluminum material and reduce cutting vibration; the cooling system can reduce the impact of thermal deformation, improve accuracy and surface quality, and extend the life of the cutting edge.

[0016] 2. The cutting groove, protective cover, and baffle plate form multiple layers of protection to prevent collisions, contact with the cutting blade, and flying debris; the water baffle plate protects the drive motor from moisture, reducing the risk of electrical failure. The mounting base can move flexibly in a straight line, facilitating quick adjustment of the aluminum material's position; the water pipe adapter allows for easy connection to an external water source, reducing equipment downtime.

[0017] 3. The sloping protective cover is equipped with a drain outlet and drain pipe at the bottom, which facilitates drainage and chip removal and prevents water accumulation; the cooling water reduces the ambient temperature and dust, improves the working environment, and reduces safety hazards. Attached Figure Description

[0018] Figure 1 A front sectional view of a preferred embodiment of the aluminum cutting equipment for processing aluminum alloy doors and windows provided by this utility model;

[0019] Figure 2 A top view schematic diagram of a preferred embodiment of the aluminum cutting equipment for processing aluminum alloy doors and windows provided by this utility model;

[0020] Figure 3 for Figure 1 The diagram shows an enlarged view of part A.

[0021] Labels in the diagram: 1. Workbench; 2. Cutting groove; 3. Drive motor; 4. Protective cover; 5. Rotating shaft; 6. Cutting blade; 7. Baffle plate; 8. Electric telescopic rod; 9. Slide groove; 10. Mounting base; 11. Gantry frame; 12. Drive frame; 13. Clamping block; 14. Lifting screw; 15. Anti-slip pad; 16. Limiting block; 17. Drain pipe; 18. Nozzle; 19. Water pipe adapter; 20. Water baffle plate; 21. Drain outlet; 22. Drain pipe. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please refer to the following: Figures 1-3 ,in, Figure 1 A front sectional view of a preferred embodiment of the aluminum cutting equipment for processing aluminum alloy doors and windows provided by this utility model; Figure 2 A top view schematic diagram of a preferred embodiment of the aluminum cutting equipment for processing aluminum alloy doors and windows provided by this utility model; Figure 3 for Figure 1 The diagram shows an enlarged view of part A.

[0024] Aluminum alloy door and window processing aluminum cutting equipment includes: a worktable 1 with a cutting groove 2; a drive motor 3, which is fixedly installed on the worktable 1 and corresponding to the cutting groove 2; a protective cover 4, which is fixedly installed on the bottom of the worktable 1 and covers the drive motor 3; a rotating shaft 5, which is fixedly installed on the output shaft of the drive motor 3, and the other end of the rotating shaft 5 is rotatably installed on the protective cover 4; a cutting blade 6, which is fixedly installed on the rotating shaft 5, and a portion of the cutting blade 6 extends above the worktable 1 through the cutting groove 2; a baffle plate 7, which slides through the worktable 1 and is corresponding to the cutting blade 6; and an electric telescopic rod 8, which is fixedly installed on the worktable 1, and the output shaft of the electric telescopic rod 8 is fixedly connected to the baffle plate 7. The worktable 1 provides a working platform for the entire cutting operation, and the cutting groove 2 provides a cutting channel for the cutting blade 6, facilitating the cutting of aluminum materials. The drive motor 3 provides power for the rotation of the cutting blade 6, ensuring its normal operation and enabling the cutting function. The protective cover 4 protects the drive motor 3 and prevents operators from accidentally contacting the cutting blade 6, reducing safety risks. The rotating shaft 5 transmits power, transferring the rotational power of the drive motor 3 to the cutting blade 6, allowing it to rotate along with the shaft and complete the cutting task. The cutting blade 6, driven by the rotating shaft 5, cuts the aluminum material placed on the worktable 1. Part of the blade extends above the worktable 1 for easy contact and cutting. The baffle 7 blocks flying debris during cutting, protecting operators from injury and preventing sparks from flying, thus improving the safety of the operating environment. The electric telescopic rod 8 controls the up-and-down movement of the baffle 7. When cutting is needed, the electric telescopic rod 8 retracts, lowering the baffle 7 without affecting the placement of the aluminum material or the cutting operation; after cutting, the electric telescopic rod 8 extends, raising the baffle 7 for protection, improving the flexibility and safety of the equipment.

[0025] The worktable 1 has a sliding groove 9, within which a mounting base 10 is slidably installed. A gantry frame 11 is fixedly mounted on the mounting base 10, and the gantry frame 11 is equipped with a clamping and fixing mechanism for fixing the aluminum material to be processed. The sliding groove 9 provides a track and space for the movement of the mounting base 10, ensuring that the mounting base 10 can slide smoothly and steadily within it. The sliding of the mounting base 10 within the sliding groove 9 allows the gantry frame 11 and its clamping and fixing mechanism to move along the worktable 1, thereby reducing direct contact between the operator and the cutting edge. The gantry frame 11 provides a stable support structure for the clamping and fixing mechanism, ensuring that the position of the aluminum material remains fixed during the cutting process, guaranteeing the accuracy and quality of the cutting. The clamping and fixing mechanism fixes the aluminum material to be processed. The design of the clamping and fixing mechanism needs to take into account the shape and size of the aluminum material to ensure that it can firmly clamp various types of aluminum material and prevent the aluminum material from moving or vibrating during the cutting process.

[0026] The clamping and fixing mechanism includes a drive frame 12, a clamping block 13, a lifting screw 14, and an anti-slip pad 15. The drive frame 12 is slidably mounted on the gantry frame 11, the clamping block 13 is fixedly mounted on the drive frame 12, the lifting screw 14 is rotatably mounted on the gantry frame 11, and the lifting screw 14 is threadedly connected to the drive frame 12. The anti-slip pad 15 is fixedly mounted on the clamping block 13. The drive frame 12 converts the rotational motion of the lifting screw 14 into its own linear motion, thereby driving the clamping block 13 to move up and down, realizing the clamping and releasing operation of the aluminum material. The clamping block 13 directly contacts the aluminum material to be processed, applying pressure to the aluminum material by moving downwards, fixing it on the worktable 1, preventing the aluminum material from moving or vibrating during the cutting process, and ensuring the accuracy and quality of the cutting. When the lifting screw 14 rotates, due to the sliding constraint between the drive frame 12 and the gantry frame 11, the drive frame 12 will move linearly along the axis of the lifting screw 14, thereby driving the clamping block 13 to rise or fall, realizing the clamping and releasing control of the aluminum material. The anti-slip pad 15 can increase the friction between the clamping block 13 and the aluminum material, preventing the aluminum material from sliding due to the cutting force during the cutting process, and also plays a buffering role to avoid damage to the surface of the aluminum material by the clamping block 13.

[0027] A limiting block 16 is fixedly installed at the bottom of the mounting base 10. The limiting block 16 is configured in a "T" shape. The "T" shape of the limiting block 16 can effectively restrict the movement direction of the mounting base 10, so that it can only move in a straight line along the slide groove 9. This avoids the mounting base 10 from shaking, shifting or tilting during the sliding process, and ensures the stable movement of the gantry frame 11 and the clamping and fixing mechanism.

[0028] A drain pipe 17 is fixedly installed on the protective cover 4, and a nozzle 18 is fixedly installed on the drain pipe 17. The nozzle 18 is correspondingly arranged with the cutting blade 6 extending into the protective cover 4. A water pipe adapter 19 is fixedly installed on the side of the drain pipe 17 extending outside the protective cover 4. The cooling water sprayed by the nozzle 18 can quickly reduce the temperature of the cutting area, reduce the impact of thermal deformation, thereby improving the cutting quality and precision, making the processed aluminum alloy door and window parts more accurate in size and smoother in surface. The continuous spraying of cooling water can effectively reduce the temperature of the cutting blade 6, reduce the damage of high temperature to the cutting blade 6, slow down the wear rate of the cutting blade 6, thereby extending the service life of the cutting blade 6 and reducing the maintenance cost of the equipment. The spraying of cooling water can reduce the ambient temperature, reduce the generation of dust, improve the working environment, and improve the work efficiency and enthusiasm of the operators. The design of the water pipe adapter 19 makes it easier and faster to connect the drain pipe 17 to the external water source. Operators can easily complete the connection and disconnection of the water source, reduce the downtime of the equipment, and improve the utilization rate of the equipment.

[0029] A water baffle 20 is fixedly installed inside the protective cover 4, and the water baffle 20 is positioned between the drive motor 3 and the drain pipe 17. The water baffle 20 can effectively block the splashing of cooling water, protecting the drive motor 3 from water damage. The water baffle 20 can reduce the possibility of water vapor entering the drive motor 3, ensuring that the drive motor 3 operates in a dry environment, thereby maintaining its good performance and stability.

[0030] The bottom of the protective cover 4 is sloped, and a drain outlet 21 is provided at the lowest point of the bottom of the protective cover 4. A drain pipe 22 is fixedly installed on the outside of the protective cover 4, covering the drain outlet 21. The sloped bottom design of the protective cover 4 and the reasonable placement of the drain outlet 21 allow cooling water to drain quickly, preventing water accumulation inside the protective cover 4. The drain pipe 22 directs the cooling water to a designated drainage area or collection container, preventing cooling water from flowing randomly onto the ground around the equipment and keeping the working environment dry. A dry ground reduces the risk of operators slipping and getting injured, improving workplace safety.

[0031] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0032] The working principle of the aluminum cutting equipment for aluminum alloy door and window processing provided by this utility model is as follows:

[0033] During use, the operator reliably connects the drain pipe 17 to an external water source via the water pipe adapter 19 to ensure a continuous supply of cooling water to the nozzle 18 during the cutting process. Based on the length of the aluminum material to be processed and the cutting requirements, the operator manually pushes the mounting base 10 to move it along the slide 9 to the appropriate position. The "T"-shaped limiting block 16 at the bottom of the mounting base 10 effectively restricts its direction of movement, ensuring that the mounting base 10 can only move in a straight line along the slide 9, avoiding swaying, offset, or tilting, and ensuring the stable movement of the gantry 11 and the clamping and fixing mechanism, laying the foundation for accurately fixing the aluminum material.

[0034] Place the aluminum material to be processed stably on the worktable 1, ensuring that its position corresponds to the cutting groove 2 so that the cutting blade 6 can accurately cut the aluminum. Rotate the lifting screw 14, and the drive frame 12 will move linearly along the axis of the lifting screw 14. The drive frame 12 drives the clamping block 13 to move downward, so that the anti-slip pad 15 on the clamping block 13 is in close contact with the surface of the aluminum. The anti-slip pad 15 increases the friction between the clamping block 13 and the aluminum, preventing the aluminum from sliding due to the cutting force during the cutting process. It also acts as a buffer to avoid damage to the surface of the aluminum by the clamping block 13, thereby firmly fixing the aluminum on the worktable 1 and ensuring that the position of the aluminum remains unchanged during the cutting process.

[0035] Turn on the drive motor 3. The output shaft of the drive motor 3 drives the rotating shaft 5 to rotate at high speed, causing the cutting blade 6 to rotate rapidly along with the rotating shaft 5. Activate the electric telescopic rod 8 to retract it. The output shaft of the electric telescopic rod 8 drives the baffle plate 7 to rise. The baffle plate 7 can block flying debris and prevent sparks from flying, protecting the operator from debris and sparks and improving the safety of the working environment. Push the mounting base 10 to slowly move the fixed aluminum material along the slide 9 towards the cutting blade 6. Part of the cutting blade 6 extends above the worktable 1 through the cutting groove 2. When the aluminum material comes into contact with the rotating cutting blade 6, the cutting blade 6 begins to cut the aluminum material.

[0036] During the cutting process, an external water source delivers cooling water to the nozzle 18 through the drain pipe 17, and the nozzle 18 sprays cooling water onto the cutting area. A baffle plate 20 inside the protective cover 4 is positioned between the drive motor 3 and the drain pipe 17, effectively preventing splashing of cooling water and ensuring it doesn't reach the drive motor 3. The cooling water sprayed onto the cutting area falls along with the aluminum chips generated during the cutting process, settling at the bottom of the protective cover 4. Because the bottom of the protective cover 4 is sloped, the cooling water and aluminum chips naturally flow towards the lowest point under gravity, eventually converging at the drain outlet 21. The cooling water flows through the drain outlet 21 into the drain pipe 22, and then exits the equipment along the drain pipe 22, being directed to a designated drainage area or collection container for further processing.

[0037] After the aluminum material is cut, turn off the drive motor 3 to stop the rotation of the cutting blade 6. Simultaneously, turn off the external water supply, stop the cooling water spray from the nozzle 18, and activate the electric telescopic rod 8 to extend it. The output shaft of the electric telescopic rod 8 drives the baffle plate 7 to descend, facilitating the removal of the aluminum material. Rotate the lifting screw 14 to move the drive frame 12 and the clamping block 13 upwards, releasing the fixation on the aluminum material. Then, remove the processed aluminum material from the worktable 1, completing one cutting operation.

[0038] Compared with related technologies, the aluminum cutting equipment for aluminum alloy door and window processing provided by this utility model has the following advantages:

[0039] This utility model provides an aluminum material cutting device for aluminum alloy door and window processing. The installation base and the slide groove cooperate to make the cutting position precise. The clamping and fixing mechanism can stabilize the aluminum material and reduce cutting vibration. The cooling system can reduce the impact of thermal deformation, improve accuracy and surface quality, and extend the life of the cutting blade.

[0040] The cutting groove, protective cover, and baffle plate form multiple layers of protection to prevent collisions, contact with the cutting blade, and flying debris; the water baffle plate protects the drive motor from moisture, reducing the risk of electrical failure. The mounting base can move flexibly in a straight line, facilitating quick adjustment of the aluminum material's position; the water pipe adapter allows for easy connection to an external water source, minimizing equipment downtime.

[0041] The sloping protective cover is equipped with a drain outlet and drain pipe at the bottom, which facilitates drainage and chip removal and prevents water accumulation; the cooling water reduces the ambient temperature and dust, improves the working environment, and reduces safety hazards.

[0042] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0043] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An aluminum cutting device for processing aluminum alloy doors and windows, characterized in that, include: A worktable with cutting grooves; A drive motor is fixedly mounted on the worktable and is configured to correspond to the cutting groove. A protective cover is fixedly installed on the bottom of the workbench and covers the drive motor. A rotating shaft is fixedly mounted on the output shaft of the drive motor, and the other end of the rotating shaft is rotatably mounted on the protective cover; A cutting blade, which is fixedly mounted on the rotating shaft, and a portion of the cutting blade extends above the worktable through a cutting groove; A baffle plate that slides through the worktable and is positioned corresponding to the cutting blade; An electric telescopic rod is fixedly installed on the workbench, and the output shaft of the electric telescopic rod is fixedly connected to the baffle plate.

2. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 1, characterized in that, The workbench is provided with a sliding groove, in which a mounting base is slidably installed. A gantry frame is fixedly installed on the mounting base, and a clamping and fixing mechanism is provided on the gantry frame for fixing the aluminum material to be processed.

3. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 2, characterized in that, The clamping and fixing mechanism includes a drive frame, a clamping block, a lifting screw, and an anti-slip pad. The drive frame is slidably mounted on the gantry frame, the clamping block is fixedly mounted on the drive frame, the lifting screw is rotatably mounted on the gantry frame, the lifting screw is threadedly connected to the drive frame, and the anti-slip pad is fixedly mounted on the clamping block.

4. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 2, characterized in that, A limiting block is fixedly installed at the bottom of the mounting base, and the limiting block is set in the shape of "T".

5. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 1, characterized in that, A drain pipe is fixedly installed on the protective cover, and a nozzle is fixedly installed on the drain pipe. The nozzle is correspondingly arranged with the cutting blade extending into the protective cover. A water pipe adapter is fixedly installed on the side of the drain pipe extending outside the protective cover.

6. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 1, characterized in that, A water baffle is fixedly installed inside the protective cover, and the water baffle is positioned between the drive motor and the drain pipe.

7. The aluminum cutting equipment for aluminum alloy door and window processing according to claim 1, characterized in that, The bottom of the protective cover is sloping, and a drain outlet is provided at the lowest point of the bottom of the protective cover. A drain pipe is fixedly installed outside the protective cover, and the drain pipe is covered outside the drain outlet.

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