A seamless welding platform for aluminum alloy doors and windows
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]铝合金门窗在加工的过程中,需要对其进行翻转,目前大多数采用人工来翻转,需要双人来操作,这增加了工人的劳动强度,且生产效率低下
[0018]本实用新型的有益效果是:通过所述支撑板、转轴、电动机、焊接台、固定机构以及控制面板之间的配合设计,可达到自动对所述铝合金门窗进行自动翻转的效果,提升了便捷性和加工效率;通过四个所述电动推杆之间的配合驱动,以及四个所述U型板、螺纹杆以及压板之间的配合传动,可达到对不同规格的所述铝合金门窗进行限位固定的效果,提升了适用范围和灵活性。
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Figure CN224630152U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy door and window processing technology, and in particular to a seamless welding platform for aluminum alloy doors and windows. Background Technology
[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, mullions, and sashes. They are aesthetically pleasing, have good corrosion resistance, and low material costs, and are currently widely used. In some processes of manufacturing aluminum alloy doors and windows, it is necessary to weld the ends of each frame together and fix them at the joints.
[0003] During the processing of aluminum alloy doors and windows, they need to be flipped over. Currently, most of these flipping operations are done manually, requiring two people to operate. This increases the labor intensity of workers and results in low production efficiency.
[0004] Therefore, this application proposes a seamless welding platform for aluminum alloy doors and windows to solve the problems in the background art. Utility Model Content
[0005] The purpose of this utility model is to provide a seamless welding platform for aluminum alloy doors and windows, which can not only automatically rotate the aluminum alloy doors and windows, but also limit and fix the aluminum alloy doors and windows of different specifications.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a seamless welding platform for aluminum alloy doors and windows, including a base plate, a fixing mechanism and a control panel;
[0007] A support plate is fixedly connected to the base plate, and a rotating shaft is rotatably connected to each of the two support plates. A welding table is fixedly connected between the two rotating shafts. An aluminum alloy door and window is provided on the top of the welding table. Four fixing mechanisms are provided on the welding table. The four fixing mechanisms are respectively connected to the four sides of the aluminum alloy door and window. A control panel is fixedly installed on one of the two support plates, and all four fixing mechanisms are connected to the control panel.
[0008] The fixing mechanism includes electric push rods, U-shaped plates, threaded rods, and pressure plates. Four electric push rods are fixedly installed on the welding table. Through the coordinated design of the support plate, rotating shaft, motor, welding table, fixing mechanism, and control panel, the aluminum alloy doors and windows can be automatically flipped, improving convenience and processing efficiency. Through the coordinated drive between the four electric push rods and the coordinated transmission between the four U-shaped plates, threaded rods, and pressure plates, the aluminum alloy doors and windows of different specifications can be limited and fixed, improving the applicability and flexibility.
[0009] A further feature of this invention is that: a U-shaped plate is fixedly connected to the output end of the electric push rod, the U-shaped plate is slidably connected to the welding table, and the aluminum alloy door and window are arranged inside the U-shaped plate to limit the frame of the aluminum alloy door and window, thereby facilitating the movement and adjustment of the four electric push rods and their docking.
[0010] A further feature of this invention is that a threaded rod is threadedly connected to the top of the U-shaped plate, and a pressure plate is rotatably connected to one end of the threaded rod. The pressure plate abuts against the aluminum alloy door and window. By rotating the threaded rod, the pressure plate slides downward a certain distance within the U-shaped plate, thereby achieving the effect of clamping and fixing the frame of the aluminum alloy door and window. It can also achieve the effect of clamping and limiting the aluminum alloy door and window of different thicknesses, further improving the applicability.
[0011] A further feature of this invention is that the top of the welding table has four grooves, and the four U-shaped plates slide within the four grooves respectively. The four grooves can limit the position of the four U-shaped plates, thereby enabling them to slide stably on the welding table.
[0012] A further feature of this invention is that one side of each of the four U-shaped plates is flush with the top of the welding table. During the installation of the aluminum alloy door and window frame, the welding table provides a certain support, thus facilitating its installation within the U-shaped plates.
[0013] A further feature of this invention is that all four electric push rods are connected to the control panel. Through the coordinated driving of the four electric push rods, the aluminum alloy doors and windows of different specifications can be limited and fixed, thereby improving the applicability and flexibility.
[0014] A further feature of this invention is that an electric motor is fixedly installed on one of the two support plates, and the output end of the electric motor is fixedly connected to one end of one of the two rotating shafts. Driven by the electric motor, the corresponding rotating shaft rotates and transmits power to the welding table, causing the welding table to rotate half a turn, thereby achieving the effect of automatically flipping the aluminum alloy door and window, thus facilitating the welding of the other side of the aluminum alloy door and window by the workers.
[0015] A further feature of this invention is that the motor is connected to the control panel, and the rotation angle of the motor can be precisely controlled through a preset program in the control panel.
[0016] A further feature of this invention is that a bearing is fixedly sleeved on each of the two rotating shafts, and the outer walls of the two bearings are respectively fixedly connected to the two support plates, so as to facilitate the rotation of the two rotating shafts.
[0017] A further feature of this invention is that the welding table is cross-shaped, which facilitates welding of the four corners of the aluminum alloy doors and windows by the worker.
[0018] The beneficial effects of this utility model are as follows: through the coordinated design of the support plate, rotating shaft, motor, welding table, fixing mechanism and control panel, the aluminum alloy doors and windows can be automatically flipped, improving convenience and processing efficiency; through the coordinated drive between the four electric push rods and the coordinated transmission between the four U-shaped plates, threaded rods and pressure plates, the aluminum alloy doors and windows of different specifications can be limited and fixed, improving the applicability and flexibility. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a three-dimensional structural diagram of a seamless welding platform for aluminum alloy doors and windows proposed in this utility model;
[0021] Figure 2 This is a side view of the seamless welding platform for aluminum alloy doors and windows proposed in this utility model.
[0022] Figure 3 This is an assembly diagram of a seamless welding platform for aluminum alloy doors and windows proposed in this utility model;
[0023] Figure 4 This is a schematic diagram of the fixing mechanism of a seamless welding platform for aluminum alloy doors and windows proposed in this utility model.
[0024] In the diagram, 1. Base plate; 2. Support plate; 3. Rotating shaft; 4. Welding table; 5. Aluminum alloy door and window; 6. Fixing mechanism; 7. Motor; 8. Control panel; 9. Groove 1; 61. Electric push rod; 62. U-shaped plate; 63. Threaded rod; 64. Pressure plate. Detailed Implementation
[0025] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] Reference Figures 1-4 A seamless welding platform for aluminum alloy doors and windows includes a base plate 1, a fixing mechanism 6, and a control panel 8.
[0028] A support plate 2 is fixedly connected to the base plate 1. A rotating shaft 3 is rotatably connected to each of the two support plates 2. A welding table 4 is fixedly connected between the two rotating shafts 3. An aluminum alloy door and window 5 is provided on the top of the welding table 4. Four fixing mechanisms 6 are provided on the welding table 4. The four fixing mechanisms 6 are respectively connected to the four sides of the aluminum alloy door and window 5. A control panel 8 is fixedly installed on one of the two support plates 2. All four fixing mechanisms 6 are connected to the control panel 8.
[0029] The fixing mechanism 6 includes electric push rods 61, U-shaped plates 62, threaded rods 63, and pressure plates 64. Four electric push rods 61 are fixedly installed on the welding table 4. Through the cooperative design between the support plate 2, rotating shaft 3, motor 7, welding table 4, fixing mechanism 6, and control panel 8, the aluminum alloy doors and windows 5 can be automatically flipped, improving convenience and processing efficiency. Through the cooperative drive between the four electric push rods 61 and the cooperative transmission between the four U-shaped plates 62, threaded rods 63, and pressure plates 64, the aluminum alloy doors and windows 5 of different specifications can be limited and fixed, improving the applicability and flexibility.
[0030] In this method, the output end of the electric push rod 61 is fixedly connected to a U-shaped plate 62, the U-shaped plate 62 is slidably connected to the welding table 4, and the aluminum alloy door and window 5 is set inside the U-shaped plate 62 to limit the frame of the aluminum alloy door and window 5, thereby facilitating the movement and adjustment of the four electric push rods 61 and their docking.
[0031] In this method, a threaded rod 63 is threadedly connected to the top of the U-shaped plate 62. One end of the threaded rod 63 is rotatably connected to a pressure plate 64. The pressure plate 64 abuts against the aluminum alloy door and window 5. By rotating the threaded rod 63, the pressure plate 64 slides downward a certain distance within the U-shaped plate 62, thereby achieving the effect of clamping and fixing the frame of the aluminum alloy door and window 5. At the same time, it can also achieve the effect of clamping and limiting the aluminum alloy door and window 5 of different thicknesses, further improving the applicability. Anti-slip rubber pads are fixedly installed on the bottom of the pressure plate 64 and one side of the U-shaped plate 62.
[0032] In this method, the top of the welding table 4 is provided with four grooves 9, and the four U-shaped plates 62 slide in the four grooves 9 respectively. The four grooves 9 can limit the position of the four U-shaped plates 62, thereby enabling them to slide stably on the welding table 4.
[0033] In this method, one side of the four U-shaped plates 62 is flush with the top of the welding table 4. During the installation of the aluminum alloy door and window frame 5, the welding table 4 can provide a certain support, which makes it easier to install it inside the U-shaped plates 62.
[0034] In this method, all four electric push rods 61 are connected to the control panel 8. Through the coordinated drive between the four electric push rods 61, the effect of limiting and fixing aluminum alloy doors and windows 5 of different specifications can be achieved, thereby improving the applicability and flexibility.
[0035] In this method, a motor 7 is fixedly installed on one of the two support plates 2. The output end of the motor 7 is fixedly connected to one end of one of the two rotating shafts 3. Driven by the motor 7, the corresponding rotating shaft 3 rotates and transmits power to the welding table 4, causing the welding table 4 to rotate half a turn, thereby achieving the effect of automatically flipping the aluminum alloy door and window 5, thus facilitating the workers to weld the other side of the aluminum alloy door and window 5.
[0036] In this method, the motor 7 is connected to the control panel 8. The rotation angle of the motor 7 can be precisely controlled through the preset program in the control panel 8. The motor 7 is a servo motor.
[0037] In this method, bearings are fixedly mounted on both rotating shafts 3, and the outer walls of the two bearings are fixedly connected to the two support plates 2 respectively, so as to facilitate the rotation of the two rotating shafts 3.
[0038] In this method, the welding table 4 is cross-shaped, which facilitates the welding of the four corners of the aluminum alloy doors and windows 5 by the workers.
[0039] Working principle: When in use, first connect the power supply and drive the four electric push rods 61 and the motor 7 through the preset program in the control panel 8;
[0040] First, the four frames of the aluminum alloy door and window 5 are installed in the four U-shaped plates 62 in sequence. At the same time, the four threaded rods 63 are rotated in sequence, and the four pressure plates 64 clamp and limit the four frames in sequence. Then, the four electric push rods 61 are independently adjusted by the preset program in the control panel 8, and the four frames are connected. After that, the staff fixes the welding gun and welds the four corners of the aluminum alloy door and window 5 in sequence.
[0041] Meanwhile, through the coordinated drive of the four electric push rods 61, the aluminum alloy doors and windows 5 of different specifications can be limited and fixed, which improves the scope of application and flexibility.
[0042] Then, the corresponding rotating shaft 3 is driven by the motor 7 to rotate and transmit power to the welding table 4, so that the welding table 4 rotates half a turn, thereby achieving the effect of automatically flipping the aluminum alloy door and window 5, thus making it easier for the staff to weld the other side of the aluminum alloy door and window 5.
[0043] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, it can not only achieve the effect of automatically flipping the aluminum alloy doors and windows 5, improving convenience and processing efficiency, but also realize the limiting and fixing of aluminum alloy doors and windows 5 of different specifications, improving the scope of application and flexibility. Moreover, the structure is simple and the practicality is higher.
Claims
1. An aluminum alloy door and window seamless welding platform, characterized in that, It includes a base plate (1), a fixing mechanism (6), and a control panel (8); A support plate (2) is fixedly connected to the base plate (1). A rotating shaft (3) is rotatably connected to each of the two support plates (2). A welding table (4) is fixedly connected between the two rotating shafts (3). An aluminum alloy door and window (5) is provided on the top of the welding table (4). Four fixing mechanisms (6) are provided on the welding table (4). The four fixing mechanisms (6) are respectively connected to the four sides of the aluminum alloy door and window (5). A control panel (8) is fixedly installed on one of the two support plates (2). All four fixing mechanisms (6) are connected to the control panel (8). The fixing mechanism (6) includes an electric push rod (61), a U-shaped plate (62), a threaded rod (63) and a pressure plate (64), and four electric push rods (61) are fixedly installed on the welding table (4).
2. The aluminum alloy door and window seamless welding platform according to claim 1, characterized in that: The output end of the electric push rod (61) is fixedly connected to a U-shaped plate (62), the U-shaped plate (62) is slidably connected to the welding table (4), and the aluminum alloy door and window (5) is set inside the U-shaped plate (62).
3. The aluminum alloy door and window seamless welding platform according to claim 2, characterized in that: The top of the U-shaped plate (62) is threadedly connected to a threaded rod (63), and one end of the threaded rod (63) is rotatably connected to a pressure plate (64). The pressure plate (64) abuts against the aluminum alloy door and window (5).
4. The seamless welding platform for aluminum alloy doors and windows according to claim 2, characterized in that: The welding table (4) has four grooves (9) on its top, and the four U-shaped plates (62) slide in the four grooves (9) respectively.
5. The aluminum alloy door and window seamless welding platform according to claim 4, characterized in that: One side of each of the four U-shaped plates (62) is flush with the top of the welding station (4).
6. The aluminum alloy door and window seamless welding platform according to claim 1, characterized in that: All four electric actuators (61) are connected to the control panel (8).
7. The aluminum alloy door and window seamless welding platform according to claim 1, characterized in that: An electric motor (7) is fixedly installed on one of the two support plates (2), and the output end of the electric motor (7) is fixedly connected to one end of one of the two rotating shafts (3).
8. The aluminum alloy door and window seamless welding platform according to claim 7, characterized in that: The electric motor (7) is connected to the control panel (8).
9. The aluminum alloy door and window seamless welding platform according to claim 1, characterized in that: Each of the two rotating shafts (3) is fixedly fitted with a bearing, and the outer walls of the two bearings are respectively fixedly connected to the two support plates (2).
10. The aluminum alloy door and window seamless welding platform according to claim 1, characterized in that: The welding station (4) is cross-shaped.