A rapid chip holder separation device for figurines

Abstract

This utility model relates to a rapid chip holder separation device for figurines, comprising a processing table and conveyor belts disposed on both sides of the processing table. One side of the processing table is equipped with a pressing head driven by a hydraulic mechanism via a side plate. This utility model relates to the field of chip processing technology. This rapid chip holder separation device for figurines ensures a smooth separation process and preserves the integrity of the chip: the separation action is completed by the pressing head driven by a hydraulic mechanism, providing stable and controllable power. The key improvement lies in the fact that when the pressing head presses down, the pressing plate and the pressing rod, which are fixedly connected, simultaneously press down on the pressing block on the side of the receiving plate, forcing the entire receiving plate to overcome the elasticity of the support spring and descend smoothly, thereby causing the traveling wheels to sink into the through groove of the processing table. This allows the chip frame to land smoothly on the top surface of the hard separation plate, providing a stable support foundation for subsequent punching and effectively avoiding deviation or chip damage caused by the frame swaying on the flexible support surface.

Description

Technical Field

[0001] This utility model relates to the field of chip processing technology, specifically to a rapid chip support separation device for figurines. Background Technology

[0002] In the production of figurines and various electronic toys, it is often necessary to quickly and accurately separate microchips or electronic components pre-packaged on continuous frames for subsequent assembly processes. Traditional manual separation methods rely on operators using tools such as tweezers to manually break or cut the chips. This method has many drawbacks: First, it is extremely inefficient and labor-intensive, making it difficult to meet the demands of large-scale production; second, manual operation lacks consistency, easily leading to bending, breakage, or damage to the chip itself due to uneven force or positional deviations, resulting in high material waste; third, the separated chips are collected in a disorganized manner and require further sorting. Existing automated separation equipment is often complex in structure, inconvenient to adjust, and lacks effective buffering and precise positioning during separation, providing insufficient protection for the chips. Furthermore, the frame transport and positioning often rely on a single method, failing to achieve seamless integration of continuous operation and separation. Therefore, there is an urgent need for a rapid separation device that can automatically transport frames, precisely position them, efficiently separate them, and effectively protect the chips from damage, thereby improving production efficiency and product quality. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a rapid chip holder separation device for figurines, solving the aforementioned problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rapid chip support separation device for figurines, comprising a processing table and conveyor belts disposed on both sides of the processing table. One side of the processing table is equipped with a downward pressing head driven by a hydraulic mechanism via a side plate. A separation plate is fixedly connected to the top of the processing table. A receiving plate is slidably connected to the inner cavity of the separation plate. A traveling wheel is slidably connected to the bottom of the receiving plate via a bracket. One end of the traveling wheel extends through and above the processing table. A through groove adapted to the traveling wheel is provided in the inner cavity of the processing table. A support spring is fixedly connected to the top of the processing table and to the bottom of the receiving plate. A pressure plate is fixedly connected to the surface of the downward pressing head. An extrusion rod is fixedly connected to one side of the pressure plate. An extrusion block located below the extrusion rod is fixedly connected to the side of the receiving plate. A feeding channel adapted to the downward pressing head is fixedly connected to one side of the separation plate. One end of the feeding channel extends through the receiving plate and below it. The inner cavity of the receiving plate is slidably connected to the surface of the feeding channel.

[0005] As a further embodiment of this utility model: when the support spring is relaxed, the walking wheel is flush with the conveying surface of the conveyor belts on both sides.

[0006] As a further embodiment of this utility model: a drive mechanism symmetrical to the hydraulic mechanism of the lower pressure head is provided on the other side of the pressure plate, and the two sides press down at the same time, driving the receiving plate to rise and fall smoothly.

[0007] As a further embodiment of this utility model: a telescopic rod is fixedly connected to the top of the processing table, the top end of the telescopic rod is fixedly connected to the bottom of the receiving plate, and when the telescopic rod is compressed to its limit, the top of the walking wheel is flush with the top of the separation plate.

[0008] As a further embodiment of this utility model: multiple punches adapted to the chip are arranged side by side at the bottom of the pressing head, and a through groove adapted to the punches of the pressing head is opened in the inner cavity of the feeding channel. In use, the chip frame is transported by a conveyor belt to the top of the separation plate. At this time, the chip frame is transported by the traveling wheels. After being transported to the bottom of the pressing head, the pressing head is activated to press down. At this time, the pressure plate moves downward, driving the extrusion rod to move downward, extruding the extrusion block, and driving the support plate to compress the support spring downward. At this time, the traveling wheels sink into the through groove, and the chip frame is placed above the separation plate. The pressing of the punches, together with the through groove in the feeding channel, forms a shearing force to punch the chip in the frame down and then output it along the feeding channel to complete the processing.

[0009] Compared with the prior art, the present invention has the following advantages: The system achieves automated transport and precise positioning of the chip frame, significantly improving production efficiency: The chip frame is automatically transported via conveyor belts on both sides. When the frame reaches above the separation plate, it is further supported and transported by wheels on the receiving plate until it precisely reaches the stamping station directly below the pressing head. The entire process is continuous and smooth, requiring no manual intervention, achieving rapid and accurate positioning, and greatly improving production efficiency.

[0010] This ensures a smooth separation process and preserves the chip's integrity: the separation action is driven by a hydraulic mechanism that powers the pressing head, providing stable and controllable power. A key improvement lies in the fact that as the pressing head descends, a fixedly connected pressure plate and extrusion rod simultaneously press down on the extrusion block on the side of the receiving plate. This forces the entire receiving plate to overcome the spring force of the support springs and descend smoothly, causing the traveling wheels to sink into the through-groove of the processing table. This allows the chip frame to land smoothly on the hard top surface of the separation plate, providing a stable support base for subsequent punching and effectively preventing misalignment or chip damage caused by the frame swaying on the flexible support surface.

[0011] Highly efficient and non-destructive separation is achieved using a purely mechanical shearing principle: As the pressing head continues to descend, multiple punches at its bottom, precisely matched to the chip size, engage with through slots in the feeding channel on the separation plate, generating a precise shearing force that instantly removes the chip from the frame. This shearing separation method is clean and efficient, without any compression or torsional stress on the chip itself, maximizing the integrity of the chip and its pins and significantly reducing the scrap rate.

[0012] It achieves integrated and automated separation and collection: the chips that are washed off slide directly out through the feeding channel and can be collected centrally by the collection device connected to the end, realizing automated and continuous operation of separation and discharge, further improving the overall operation efficiency and reducing production links.

[0013] The device features an ingenious structural design and reliable linkage: it utilizes a hydraulic drive system to simultaneously complete the two actions of downward punching and lowering the receiving platform, resulting in a compact structure and reliable linkage. The telescopic rod ensures the stability of the receiving plate's lifting and lowering movement and provides precise limiting. Attached Figure Description

[0014] Figure 1 This is a partial structural cross-sectional view of the present invention; Figure 2 This is a schematic diagram of the structure of this utility model.

[0015] In the diagram: 1. Processing table; 2. Separation plate; 3. Conveyor belt; 4. Side plate; 5. Pressure plate; 6. Lower pressure head; 7. Frame; 8. Traveling wheel; 9. Support plate; 10. Telescopic rod; 11. Discharge channel; 12. Support spring; 13. Extrusion rod; 14. Extrusion block; 15. Through groove. Detailed Implementation

[0016] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0017] Please see Figure 1-2This utility model provides a technical solution: a rapid separation device for chip holders of figurines, including a processing table 1 and conveyor belts 3 arranged on both sides of the processing table 1. A downward pressing head 6 driven by a hydraulic mechanism is provided on one side of the processing table 1 via a side plate 4. A separation plate 2 is fixedly connected to the top of the processing table 1. A receiving plate 9 is slidably connected to the inner cavity of the separation plate 2. A traveling wheel 8 is rotatably connected to the bottom of the receiving plate 9 via a bracket. One end of the traveling wheel 8 passes through and extends above the processing table 1. The inner cavity of the processing table 1 has an opening adapted to the traveling wheel 8. The processing table 1 is equipped with a through groove 15. The top of the processing table 1 is fixedly connected to a support spring 12, which is fixedly connected to the bottom of the receiving plate 9. The surface of the lower pressure head 6 is fixedly connected to a pressure plate 5. A pressing rod 13 is fixedly connected to one side of the pressure plate 5. A pressing block 14 located below the pressing rod 13 is fixedly connected to the side of the receiving plate 9. A feeding channel 11 adapted to the lower pressure head 6 is fixed to one side of the separating plate 2. One end of the feeding channel 11 passes through the receiving plate 9 and extends to the bottom of the receiving plate 9. The inner cavity of the receiving plate 9 is slidably connected to the surface of the feeding channel 11.

[0018] When the support spring 12 is relaxed, the traveling wheel 8 is flush with the conveying surface of the conveyor belts 3 on both sides.

[0019] On the other side of the pressure plate 5, there is a drive mechanism symmetrical to the hydraulic mechanism of the lower pressure head 6. When both sides press down at the same time, the receiving plate 9 is smoothly raised and lowered.

[0020] A telescopic rod 10 is fixedly connected to the top of the processing table 1. The top of the telescopic rod 10 is fixedly connected to the bottom of the receiving plate 9. When the telescopic rod 10 is compressed to its limit, the top of the traveling wheel 8 is flush with the top of the separation plate 2.

[0021] Multiple punches adapted to the chip are arranged side by side at the bottom of the pressing head 6. The inner cavity of the feeding channel 11 is provided with a through groove adapted to the punches of the pressing head 6. During use, the chip frame 7 is transported by the conveyor belt 3 to the top of the separation plate 2. At this time, the chip frame 7 is transported by the traveling wheel 8. After being transported to the bottom of the pressing head 6, the pressing head 6 is activated to press down. At this time, the pressure plate 5 moves downward, driving the extrusion rod 13 to move downward, extruding the extrusion block 14, and driving the receiving plate 9 to compress the support spring 12 to move downward. At this time, the traveling wheel 8 sinks into the through groove 15. The chip frame 7 is placed above the separation plate 2. The pressing of the punches, together with the through groove in the feeding channel 11, forms a shearing force to punch the chip in the frame 7 down and then output it along the feeding channel 11 to complete the processing.

[0022] In use, the present invention first places the strip-shaped frame carrying the chips on the conveyor belts on both sides of the device, and the conveyor belts transport it forward. When the frame is transported to the separation plate area, the frame is supported by the traveling wheels on the top surface of the receiving plate and continues to be guided forward until all chip stations are precisely located directly below the pressing head.

[0023] The hydraulic mechanism is activated, driving the lower pressure head and the pressure plates fixed to its sides to move downwards synchronously. As the pressure plates move downwards, the extrusion rods on them descend accordingly, contacting and pressing against the extrusion blocks on the side of the receiving plate. The extrusion blocks are subjected to downward pressure, causing the entire receiving plate to overcome the elastic force of the support springs and move smoothly downwards along the inner cavity of the separating plate. The descent of the receiving plate causes its bottom wheels to descend as well, eventually embedding into the through slot of the processing table. At this point, the chip frame loses the support of the wheels and lands smoothly on the hard top surface of the separating plate.

[0024] As the pressure head continues to descend, multiple precision punches arranged at its bottom pass through the corresponding chip receiving holes on the frame, forming a precise shearing fit with the edge of the corresponding through slot in the separation board unloading channel, instantly punching and separating the chip from the frame.

[0025] The chips that are cut off fall directly into the feeding channel connected to it below under the action of gravity, and slide out of the device along the channel and enter the collection container to complete the automatic discharge.

[0026] After separation, the hydraulic mechanism drives the lower pressure head and pressure plate to rise and reset. The extrusion rod releases the pressure on the extrusion block, and the receiving plate resets upward under the rebound force of the support spring, driving the traveling wheels to rise to a position where their tops are flush with the conveyor belt surface, returning to the initial state, ready to receive and transport the next frame, and enter the next work cycle.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A chip support rapid separation device for hand operation, comprising a processing table (1) and a conveying belt (3) arranged on both sides of the processing table (1), characterized in that: One side of the processing table (1) is provided with a downward pressure head (6) driven by a hydraulic mechanism via a side plate (4). A separation plate (2) is fixedly connected to the top of the processing table (1). A receiving plate (9) is slidably connected to the inner cavity of the separation plate (2). A traveling wheel (8) is rotatably connected to the bottom of the receiving plate (9) via a bracket. One end of the traveling wheel (8) passes through and extends to the top of the processing table (1). A through groove (15) adapted to the traveling wheel (8) is opened in the inner cavity of the processing table (1). The top of the processing table (1) is fixedly connected to the receiving plate (9). A support spring (12) is fixedly connected to the bottom. A pressure plate (5) is fixedly connected to the surface of the lower pressure head (6). An extrusion rod (13) is fixedly connected to one side of the pressure plate (5). An extrusion block (14) located below the extrusion rod (13) is fixedly connected to the side of the receiving plate (9). A feeding channel (11) adapted to the lower pressure head (6) is fixedly connected to one side of the separating plate (2). One end of the feeding channel (11) passes through the receiving plate (9) and extends to the bottom of the receiving plate (9). The inner cavity of the receiving plate (9) is slidably connected to the surface of the feeding channel (11).

2. The quick release device for chip carrier of a hand-held device according to claim 1, wherein: When the support spring (12) is relaxed, the walking wheel (8) is flush with the conveying surface of the conveyor belts (3) on both sides.

3. The quick release device for chip carrier of a hand-held device according to claim 1, wherein: On the other side of the pressure plate (5), there is a drive mechanism that is symmetrical to the hydraulic mechanism of the lower pressure head (6).

4. The quick release device for chip carrier of a hand-held device according to claim 1, wherein: The top of the processing table (1) is fixedly connected to a telescopic rod (10), the top of the telescopic rod (10) is fixedly connected to the bottom of the receiving plate (9), and when the telescopic rod (10) is compressed to its limit, the top of the walking wheel (8) is flush with the top of the separation plate (2).

5. The quick release device for chip carrier of a hand-held device according to claim 1, wherein: The bottom of the pressing head (6) is provided with multiple punches that are compatible with the chip, and the inner cavity of the feeding channel (11) is provided with a through groove that is compatible with the punches of the pressing head (6).

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