A plywood inlay processing device for ironwood tray artificial boards

Abstract

This utility model relates to the field of ironwood disc processing technology, and in particular discloses a plywood inlay processing device for ironwood disc engineered wood panels. It includes a base, a slewing bearing, a positioning seat, and a braking assembly. The outer ring of the slewing bearing is located on the top of the base. The positioning seat includes a positioning plate and a positioning shaft. The positioning shaft is located at the center of the top surface of the positioning plate, and the positioning plate is connected to the inner ring of the slewing bearing. The braking assembly is located on the base. A raised section is arranged circumferentially along the bottom edge of the positioning plate, and the raised section is adapted to the braking assembly. A foot switch is provided on the base. This utility model supports the ironwood disc through the positioning plate and positions it through the positioning shaft, ensuring stable and reliable support and positioning. It avoids movement of the ironwood disc due to impact during plywood inlay, ensuring finished product quality, eliminating safety hazards, and meeting the positioning needs of various specifications of ironwood discs by installing different replaceable clips on the positioning shaft. It has strong versatility and a wide range of applications.

Description

Technical Field

[0001] This utility model relates to the field of ironwood disc processing technology, and in particular to a plywood inlay processing device for ironwood disc artificial boards. Background Technology

[0002] The cable reel uses a combination of steel frame and wooden board structure. After the steel frame of the cable reel is welded, the processed plywood needs to be inlaid on the steel frame.

[0003] Application No. 202021317198.3 discloses a special wooden board inlay auxiliary device for cable reel, including a base, on which a placement device, a limiting device, and a compaction device are provided; the placement device includes a support platform, and a placement disc is rotatably provided at the top of the support platform; the limiting device includes a rectangular sleeve, a limiting plate, and a driving device, one end of the rectangular sleeve is fixedly connected to the outside of the support platform, and the bottom end of the limiting plate passes through the rectangular sleeve and is connected to the top output end of the driving device; the compaction device includes a support column, a support rod, a hammering cylinder, a connecting plate, and a fixing plate, the top end of the hammering cylinder is hinged to the bottom end of the fixing plate, a piston rod is provided at the bottom output end of the hammering cylinder, the bottom end of the piston rod is hinged to one side of the top of the connecting plate, and mounting rods are hinged to both sides of the bottom end of the connecting plate, with a hammering head installed at the bottom end of the mounting rod.

[0004] This patent involves placing a cable reel frame on a placement disc. The rotation of the placement disc rotates the cable reel frame. A fan-shaped wooden board is manually placed into the cable reel frame, then moved below a hammering head. A hammering cylinder drives a piston rod, which in turn moves one end of a connecting plate up and down. Two sets of hammering heads at the bottom of the connecting plate hammer the wooden board, completing its embedding. After embedding, a driving device lifts a limiting plate, and the cable reel is manually rotated in the opposite direction, causing the embedded wooden board to impact the limiting plate, thus securing it. However, in practice, the cable reel frame is simply placed on the placement disc. During the hammering and impact of the wooden board, the frame is prone to shifting due to impact, causing inconvenience for subsequent wooden board embedding, affecting the quality of the finished product, and even posing a safety hazard as the cable reel frame may fall off the placement disc.

[0005] Therefore, it is necessary to propose an improved plywood inlay processing device for ironwood disc engineered wood panels to overcome the shortcomings of the existing technology. Utility Model Content

[0006] The purpose of this utility model is to solve the problems in the prior art and provide a plywood inlay processing device for ironwood disc artificial boards.

[0007] The technical solution of this utility model is:

[0008] A plywood inlay processing device for ironwood disc artificial boards includes a base, a slewing bearing, a positioning seat, and a braking assembly. The outer ring of the slewing bearing is set on the top of the base. The positioning seat includes a positioning plate and a positioning shaft. The positioning shaft is vertically set at the center of the top surface of the positioning plate. The positioning plate is connected to the inner ring of the slewing bearing. The braking assembly is set on the base. Several protrusions are arranged in a circular array at the circumferential edge of the bottom surface of the positioning plate. The protrusions are adapted to the braking assembly. A foot switch is provided on the base.

[0009] Preferably, the braking assembly includes a brake cylinder and a brake seat. The fixed end of the brake cylinder is mounted on the base via a bracket, and the brake seat is connected to the extended end of the brake cylinder. The top of the brake seat is provided with several evenly distributed protrusions.

[0010] Preferably, a guide seat is provided on the base, and the brake seat is inserted and connected in the guide seat, with the brake seat and the guide seat slidingly engaged.

[0011] Preferably, the cylindrical circumferential array of the positioning shaft is provided with several slots, and replaceable blocks are provided in the slots. A pressure cap is provided on the top surface of the positioning shaft.

[0012] Preferably, a stop is provided at the circumferential edge of the top surface of the positioning disk.

[0013] Preferably, the inner ring of the slewing bearing is provided with a gear ring, the base is provided with a drive motor, the output shaft of the drive motor is provided with a drive gear, and the drive gear meshes with the gear ring.

[0014] Preferably, the base is provided with a T-shaped slot, and the T-shaped slot is provided with support rods in three directions. The ends of the support rods away from the T-shaped slot are provided with rotatable support wheels.

[0015] Preferably, a number of elastic ball heads are provided on the two side walls of the end of the support rod away from the support wheel, and the number of elastic ball heads are evenly distributed along the length of the support rod.

[0016] Preferably, the base is equipped with wheels at all four corners.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention supports the ironwood tray using a positioning plate and positions it using a positioning shaft, ensuring stable and reliable support and positioning. This prevents the ironwood tray from shifting due to impact during plywood inlay, guaranteeing finished product quality, eliminating safety hazards, and providing high safety. Furthermore, by installing different replaceable clips on the positioning shaft, it can meet the positioning needs of various ironwood tray sizes, offering strong versatility and a wide range of applications. Adjusting the installation position of the support rod on the base further supports the ironwood tray, preventing sagging due to increased weight and further enhancing the reliability of the support. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of Embodiment 1 of the present utility model. Figure 1 ;

[0020] Figure 2 This is a three-dimensional structural diagram of Embodiment 1 of the present utility model. Figure 2 ;

[0021] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A;

[0022] Figure 4 This is a schematic diagram of the positioning seat structure of this utility model. Figure 1 ;

[0023] Figure 5 This is a schematic diagram of the positioning seat structure of this utility model. Figure 2 ;

[0024] Figure 6 This is a schematic diagram of the usage state of Embodiment 1 of this utility model;

[0025] Figure 7 This is a schematic diagram of the braking component structure of this utility model;

[0026] Figure 8 This is a three-dimensional structural diagram of Embodiment 2 of the present invention;

[0027] Figure 9 This utility model Figure 8 A magnified schematic diagram of the structure at point B.

[0028] The components are as follows: 1. Base; 2. Slewing bearing; 21. Gear ring; 3. Positioning seat; 31. Positioning plate; 32. Positioning shaft; 33. Protrusion 1; 34. Slot; 35. Replaceable clip; 36. Pressure cover; 4. Brake cylinder; 5. Brake seat; 51. Protrusion 2; 6. Brake bracket; 7. Guide seat; 8. Stop block; 9. Drive motor; 10. Drive gear; 11. T-slot; 12. Support rod; 13. Support wheel; 14. Elastic ball head; 15. Traveling wheel; 16. Foot switch. Detailed Implementation

[0029] To make the technical means, technical features, utility model purpose and technical effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0030] Example 1

[0031] like Figures 1-7 As shown, a plywood inlay processing device for ironwood disc artificial board includes a base 1, a slewing bearing 2, a positioning seat 3, and a braking assembly.

[0032] The base 1 is made of welded profiles and is machined into a tapered structure that is smaller at the top and larger at the bottom. It has high structural strength and good stability. There are four casters 15 installed at the bottom corners of the base 1. The casters 15 are universal casters with brakes. The base 1 can be easily moved to the required position for operation by means of the casters 15. After moving to the position, the brakes are used to stop the movement and prevent the position from moving during operation.

[0033] The slewing bearing 2 is installed on the top of the base 1. Specifically, in this embodiment, the outer ring of the slewing bearing 2 is connected to the base 1, and the inner ring of the slewing bearing 2 can rotate relative to the outer ring. The positioning seat 3 is installed on the inner ring of the slewing bearing 2 and rotates with the inner ring of the slewing bearing 2. The braking assembly is installed on the base 1 to limit the position of the positioning seat 3, preventing the ironwood disc from rotating during plywood inlay and improving the quality of plywood inlay.

[0034] like Figure 4 and Figure 5 As shown, the positioning seat 3 includes a positioning disk 31 and a positioning shaft 32. The positioning disk 31 and the positioning shaft 32 are integrally machined. The positioning shaft 32 is vertically connected to the center of the top surface of the positioning disk 31. The positioning disk 31 is connected to the inner ring of the slewing bearing 2. The positioning disk 31 supports the iron and wood disk, and the positioning shaft 32 positions the iron and wood disk.

[0035] A stop 8 is installed at the circumferential edge of the top surface of the positioning plate 31. When the ironwood plate is placed on the positioning plate 31, one of the spokes of the ironwood plate abuts against the stop 8, so that the ironwood plate and the positioning seat 3 rotate synchronously and avoid relative sliding.

[0036] To accommodate the positioning of bushings for ironwood discs of different specifications, several slots 34 are machined in a circumferential array on the cylindrical surface of the positioning shaft 32. Replaceable blocks 35 are inserted and installed in the slots 34. The outer side of the replaceable blocks 35 is machined into an arc-shaped structure, allowing the replaceable blocks 35 to be machined into different specifications. By inserting different specifications of replaceable blocks 35 into the slots 34, the positioning of different ironwood discs can be met. This method is convenient to replace, highly versatile, and has a wide range of applications. To facilitate the installation of the ironwood disc on the positioning shaft 32, the outer edge of the top of the replaceable block 35 is machined into a chamfered structure. After the replaceable block 35 is inserted and installed in the slot 34, a pressure cap 36 is installed on the top of the positioning shaft 32. The pressure cap 36 restricts the replaceable block 35, preventing it from being pulled out of the slot 34 when removing the ironwood disc. The connection between the pressure cap 36 and the positioning shaft 32 can be a locking handle threaded connection, which is convenient for installation and disassembly.

[0037] Several protrusions 33 are machined on the bottom circumferential edge of the positioning disk 31. The protrusions 33 are distributed in a circumferential array to be adapted to the braking component and to realize the braking of the positioning disk 31.

[0038] like Figure 3 and Figure 7 As shown, the braking assembly includes a brake cylinder 4, a brake seat 5, and a bracket 6. The bracket 6 is mounted on the base 1. The fixed end of the brake cylinder 4 is connected to the bracket 6. The brake seat 5 is connected to the extended end of the brake cylinder 4. The top of the brake seat 5 is machined with several evenly distributed protrusions 51. Both protrusions 33 and 51 are serrated. The brake cylinder 4 drives the brake seat 5 to rise and move closer to the positioning disc 31. The serrated protrusions 33 and 51 interlock and engage with each other, increasing the friction between the brake seat 5 and the positioning disc 31, thereby achieving braking and limiting of the positioning disc 31.

[0039] A guide seat 7 is machined on the base 1. The brake seat 5 is inserted upward and connected to the guide seat 7. The brake seat 5 and the guide seat 7 slide together. The guide seat 7 bears the impact generated by the contact between the brake seat 5 and the positioning disc 31, thereby avoiding damage to the brake cylinder 4 and reducing the cost of use.

[0040] like Figure 1 As shown, a foot switch 16 is installed on the base 1. The foot switch 16 is installed on the side of the base 1 near the brake cylinder 4. The foot switch 16 is electrically connected to the brake cylinder 4. The operator controls the brake cylinder 4 to operate through the foot switch 16.

[0041] like Figure 2 and Figure 3As shown, a T-shaped slot 11 is installed on the base 1. The T-shaped slot 11 is installed in three directions to avoid the installation position of the brake cylinder 4. Support rods 12 are connected to the three directions of the T-shaped slot 11. The support rods 12 are slidably connected to the T-shaped slot 11. Support wheels 13 are installed at the ends of the support rods 12 away from the T-shaped slot 11. The support wheels 13 can rotate relative to the support rods 12. Several elastic ball heads 14 are installed on the side walls on both sides of the end of the support rod 12 that is inserted into the T-shaped slot 11. Several elastic ball heads 14 on each side are evenly distributed along the length of the support rod 12. The support rod 12 is inserted into the tee slot 11. The support rod 12 is positioned by the force between the elastic ball heads 14 and the inner wall of the tee slot 11. The force of the elastic ball heads 14 can be overcome by applying force to the support rod 12, thereby adjusting the installation position of the support rod 12 in the tee slot 11. Adjusting the position of the support rod 12 allows the support wheel 13 to provide auxiliary support to the outer ring of the ironwood disc, preventing the ironwood disc from sagging due to the increased gravity caused by the inlaid plywood.

[0042] In use, according to the dimensions of the ironwood disc bushing and outer ring, insert and install the corresponding replaceable clip 35 into the clip 34, and use the pressure cap 36 to press and limit the position. Place the ironwood disc on the positioning seat 3 for support and positioning, and make one of the spokes of the ironwood disc abut against the stop block 8. Insert the support rod 12 into the three-way slot 11 and adjust the position of the support rod 12 relative to the three-way slot 11 so that the support wheel 13 supports the outer ring of the ironwood disc. The operator is located on the side of the base 1 where the foot switch 16 is installed, and performs the plywood inlay operation on the ironwood disc. As the plywood is inlaid and installed, the ironwood disc is manually rotated in sequence. Due to the abutment between the spokes and the stop block 8, This prevents relative sliding between the ironwood disc and the positioning disc 31, ensuring that the ironwood disc rotates synchronously with the positioning disc 31. After the ironwood disc rotates to the correct position, the brake cylinder 4 can be activated by the foot switch 16. The brake cylinder 4 drives the brake seat 5 to rise, causing the second protrusion 51 to engage with the first protrusion 33, thus limiting the braking of the positioning disc 31 and preventing the ironwood disc from rotating due to impact and vibration during plywood inlay, ensuring quality. As the plywood is gradually inlaid, the ironwood disc with inlaid plywood rotates towards the installation direction of the support rod 12 and is supported by the support wheel 13, avoiding sagging due to increased weight and ensuring the flexible and reliable rotation of the ironwood disc.

[0043] Example 2

[0044] This embodiment has a basically the same structure as Embodiment 1, except that, as follows: Figure 8 and Figure 9 As shown, a gear ring 21 is machined on the inner ring of the slewing bearing 2, a drive motor 9 is mounted on the base 1, and a drive gear 10 is mounted on the output shaft of the drive motor 9. The drive gear 10 meshes with the gear ring 21 for transmission. The drive motor 9, the brake cylinder 4 and the foot switch 16 are bidirectionally electrically connected to realize the interconnection of control.

[0045] In use, the drive motor 9 drives the inner ring of the slewing bearing 2 to rotate through the drive gear 10, thereby driving the positioning seat 3 to rotate synchronously, which can realize the automatic rotation of the ironwood disc, reducing the labor intensity of the operator. When the disc is rotated into position, the foot switch 16 stops the drive motor 9 and extends the brake cylinder 4 to complete the braking and positioning of the positioning disc 31, which facilitates the installation of plywood. Conversely, the drive motor 9 rotates and the brake cylinder 4 retracts, and the ironwood disc continues to rotate to the position where plywood needs to be installed.

[0046] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent changes and modifications made in accordance with the scope of the claims of this utility model should fall within the technical scope of this utility model.

Claims

1. A veneer inlay processing device for ironwood panel artificial board, characterized by, The system includes a base (1), a slewing bearing (2), a positioning seat (3), and a braking assembly. The outer ring of the slewing bearing (2) is located on the top of the base (1). The positioning seat (3) includes a positioning disk (31) and a positioning shaft (32). The positioning shaft (32) is vertically located at the center of the top surface of the positioning disk (31). The positioning disk (31) is connected to the inner ring of the slewing bearing (2). The braking assembly is located on the base (1). The bottom circumferential edge of the positioning disk (31) has several protrusions (33) arranged in a circular array. The protrusions (33) are adapted to the braking assembly. A foot switch (16) is provided on the base (1).

2. The veneer inlay processing apparatus for ironwood panel artificial boards according to claim 1, characterized in that: The braking assembly includes a brake cylinder (4) and a brake seat (5). The fixed end of the brake cylinder (4) is mounted on the base (1) via a bracket (6). The brake seat (5) is connected to the extended end of the brake cylinder (4). The top of the brake seat (5) is provided with several evenly distributed protrusions (51).

3. The veneer inlay processing apparatus for ironwood panel artificial boards according to claim 2, characterized in that: The base (1) is provided with a guide seat (7), and the brake seat (5) is inserted and connected in the guide seat (7), and the brake seat (5) and the guide seat (7) are in sliding cooperation.

4. The veneer inlay processing apparatus for ironwood panel artificial boards according to claim 1, characterized in that: The cylindrical circumferential array of the positioning shaft (32) is provided with several slots (34), and a replaceable card block (35) is provided in the slot (34). A pressure cap (36) is provided on the top surface of the positioning shaft (32).

5. The veneer inlay processing apparatus for ironwood panel artificial boards according to claim 1, characterized in that: A stop (8) is provided at the circumferential edge of the top surface of the positioning disk (31).

6. The veneer inlay processing apparatus for ironwood panel according to claim 1, characterized in that: The inner ring of the slewing bearing (2) is provided with a gear ring (21), and the base (1) is provided with a drive motor (9). The output shaft of the drive motor (9) is provided with a drive gear (10), and the drive gear (10) meshes with the gear ring (21).

7. The veneer inlay processing apparatus for ironwood panel according to claim 1, characterized in that: The base (1) is provided with a three-way slot (11), the three-way slot (11) is T-shaped, and support rods (12) are provided in three directions of the three-way slot (11). The end of the support rod (12) away from the three-way slot (11) is provided with a rotatable support wheel (13).

8. The veneer inlay processing apparatus for ironwood panel according to claim 7, characterized in that: The support rod (12) has several elastic ball heads (14) on both sides of its end away from the support wheel (13), and the elastic ball heads (14) are evenly distributed along the length of the support rod (12).

9. The veneer inlay processing apparatus for ironwood panel according to claim 1, characterized in that: The base (1) is equipped with four wheels (15) at the bottom corners.

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