A titanium flat bar processing production line

CN224630243UActive Publication Date: 2026-08-14TRIO METAL (GZ) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

该流程存在工序繁杂、作业环节多等问题,需要配置大量操作人员及物料转运设备,导致生产成本增加,生产效率低下

Benefits of technology

钛扁条加工生产线包括流水线、裁切机、清洗机以及打包机;裁切机、清洗机以及打包机沿流水线的物料输送方向依次排列设置;其中,裁切机用于裁切钛扁条,并将裁切后的钛扁条输送至流水线;流水线用于将裁切后的钛扁条输送至清洗机,并将清洗后的钛扁条输送至打包机。容易理解的,通过设置裁切机,能够取代人工裁切操作,实现自动化对钛扁条原料进行裁切;切割完成后的钛扁条通过流水线输送至清洗机,进行自动化清洗处理,并且清洗完成后继续输送至打包机进行打包,从而减少了人力搬运操作,无需配备相应的搬运工具,能够提高物料在各个加工环节的转运速度;同时,通过设置打包机,能够实现自动化包装钛扁条,减少人力投入。也就是说,该钛扁条加工生产线能够对钛扁条进行一体化自动加工处理,提高了钛扁条加工的生产效率,降低了生产成本。

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Abstract

This utility model provides a titanium flat bar processing production line, relating to the field of titanium flat bar processing technology. The titanium flat bar processing production line includes an assembly line, a cutting machine, a cleaning machine, and a packaging machine; the cutting machine, cleaning machine, and packaging machine are arranged sequentially along the material conveying direction of the assembly line; wherein, the cutting machine is used to cut titanium flat bars and convey the cut titanium flat bars to the assembly line; the assembly line is used to convey the cut titanium flat bars to the cleaning machine and the cleaned titanium flat bars to the packaging machine. This titanium flat bar processing production line can perform integrated automatic processing of titanium flat bars, thereby improving the production efficiency of titanium flat bar processing and reducing production costs.
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Description

Technical Field

[0001] This utility model relates to the field of titanium flat bar processing technology, and more specifically, to a titanium flat bar processing production line. Background Technology

[0002] Titanium flat bars are square-section metal materials made from titanium or titanium alloys. Their production and processing require standardized steps including cutting, cleaning, and packaging.

[0003] However, the current titanium flat bar processing flow still relies heavily on manual operation. Specifically, starting from the initial cutting process, it requires manual material picking, framing, and transfer to the cleaning station before finally completing the packaging. This process is characterized by its complexity and numerous operational steps, requiring a large number of operators and material handling equipment, leading to increased production costs and low production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a titanium flat bar processing production line that can improve the production efficiency of titanium flat bar processing and reduce production costs.

[0005] The embodiments of this utility model are implemented as follows: An embodiment of this utility model provides a titanium flat bar processing production line, including an assembly line, a cutting machine, a cleaning machine, and a packaging machine; The cutting machine, the washing machine, and the packaging machine are arranged sequentially along the material conveying direction of the production line; The cutting machine is used to cut titanium flat strips and transport the cut titanium flat strips to the production line; the production line is used to transport the cut titanium flat strips to the cleaning machine and transport the cleaned titanium flat strips to the packaging machine.

[0006] In an optional embodiment, the cutting machine includes a feeding device, a cutting device, and a conveying device arranged in sequence. The feeding device is used to convey the titanium flat strip raw material to the cutting device, the cutting device is used to cut the titanium flat strip raw material, and the conveying device is used to convey the cut titanium flat strip to the production line.

[0007] In an optional embodiment, the production line includes a first production line and a second production line, wherein the first production line, the washing machine, the second production line and the packaging machine are arranged in sequence, and the cutting machine is disposed on the first production line; The cleaning machine has an inlet and an outlet. One end of the first production line is corresponding to the inlet, and the first production line is used to transport the cut titanium flat strips to the inlet. The two ends of the second production line are respectively corresponding to the outlet and the packaging machine, and the second production line is used to transport the cleaned titanium flat strips to the packaging machine.

[0008] In an optional embodiment, the titanium flat bar processing production line further includes a first sensor, which is disposed on the first production line and used to detect the conveying status of the titanium flat bar; and / or, The titanium flat bar processing production line also includes a second sensor, which is installed on the second production line to detect the conveying status of the titanium flat bars.

[0009] In an optional embodiment, the titanium flat bar processing production line further includes an alarm, which is electrically connected to the first sensor; and / or, The alarm is electrically connected to the second sensor.

[0010] In an optional embodiment, the titanium flat bar processing production line further includes a mounting frame disposed on the second production line.

[0011] In an optional embodiment, there are multiple cutting machines, which are arranged sequentially along the conveying direction of the first production line.

[0012] In an optional embodiment, at least one of the cutting machines is provided on each of the opposite sides of the first production line.

[0013] In an optional implementation, the production line is a closed production line.

[0014] In an optional embodiment, the titanium flat bar processing production line further includes a controller that is electrically connected to the production line, the cutting machine, the cleaning machine, and the packaging machine.

[0015] The beneficial effects of this utility model embodiment include: The titanium flat bar processing production line includes an assembly line, a cutting machine, a cleaning machine, and a packaging machine. These three machines are arranged sequentially along the material conveying direction of the assembly line. The cutting machine cuts the titanium flat bars and conveys them to the assembly line. The assembly line then conveys the cut titanium flat bars to the cleaning machine and finally to the packaging machine. Simply put, by setting up the cutting machine, manual cutting operations can be replaced, achieving automated cutting of the titanium flat bar raw materials. After cutting, the titanium flat bars are conveyed to the cleaning machine via the assembly line for automated cleaning, and then further conveyed to the packaging machine for packaging. This reduces manual handling operations, eliminates the need for corresponding handling tools, and improves the material transfer speed at each processing stage. Simultaneously, the packaging machine enables automated packaging of the titanium flat bars, reducing labor input. In other words, this titanium flat bar processing production line can perform integrated automated processing of titanium flat bars, improving production efficiency and reducing production costs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A first-view structural schematic diagram of the titanium flat bar processing production line provided in an embodiment of this utility model; Figure 2 A second-view structural schematic diagram of the titanium flat bar processing production line provided in an embodiment of this utility model; Figure 3 This is a schematic diagram of the cutting machine provided in an embodiment of the present utility model.

[0018] Icons: 100-Titanium flat strip processing production line; 10-Production line; 11-First production line; 12-Second production line; 20-Cutting machine; 21-Feeding device; 22-Cutting device; 23-Feeding device; 30-Washing machine; 31-Inlet; 32-Outlet; 40-Packaging machine; 50-Mounting frame; 60-Controller. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] As described in the background section, current titanium flat bar processing mainly relies on manual operation. Starting with the initial cutting process, it requires manual material picking, framing, and transfer to the cleaning station before finally completing the packaging. However, this processing flow suffers from problems such as complex procedures and numerous operational steps, requiring a large number of operators and material handling equipment, leading to increased production costs and low production efficiency.

[0026] Based on this, please refer to Figures 1-3 The present invention provides a titanium flat bar processing production line 100, which can effectively improve the aforementioned technical problems, that is, it can improve the production efficiency of titanium flat bar processing and reduce production costs. The titanium flat bar processing production line 100 will be described in detail below.

[0027] Please refer to Figure 1 and Figure 2 , Figure 1 This is a first-view structural schematic diagram of the titanium flat bar processing production line 100 provided in this embodiment. Figure 2 This is a second-view structural schematic diagram of the titanium flat bar processing production line 100 provided in this embodiment.

[0028] Combination Figure 1 and Figure 2 The titanium flat bar processing production line 100 includes a production line 10, a cutting machine 20, a cleaning machine 30, and a packaging machine 40. The cutting machine 20, the cleaning machine 30, and the packaging machine 40 are arranged sequentially along the material conveying direction of the production line 10. The cutting machine 20 is used to cut titanium flat bars and convey the cut titanium flat bars to the production line 10. The production line 10 is used to convey the cut titanium flat bars to the cleaning machine 30 and the cleaned titanium flat bars to the packaging machine 40.

[0029] It should be noted that the material conveying direction of assembly line 10 mentioned above is... Figure 1 and Figure 2 The direction A is shown in the diagram.

[0030] As is easily understood, by setting up the cutting machine 20, manual cutting operations can be replaced, achieving automated cutting of titanium flat strip raw materials. After cutting, the titanium flat strips are conveyed to the cleaning machine 30 via the assembly line 10 for automated cleaning. After cleaning, they are further conveyed to the packaging machine 40 for packaging, thereby reducing manual handling operations, eliminating the need for corresponding handling tools, and improving the transfer speed of materials in each processing stage. At the same time, by setting up the packaging machine 40, automated packaging of titanium flat strips can be achieved, reducing labor input. In other words, this titanium flat strip processing production line 100 can perform integrated automated processing of titanium flat strips, improving the production efficiency of titanium flat strip processing and reducing production costs.

[0031] Optionally, the cleaning machine 30 can employ ultrasonic cleaning technology, combined with a specialized cleaning agent, to quickly and thoroughly remove oil stains, debris, and other impurities generated on the surface of the titanium flat strip during processing. In this embodiment, the cleaning machine 30 can fully automate the cleaning process and has cleaning, rinsing, and drying functions, enabling efficient cleaning of the titanium flat strip.

[0032] Optionally, the packaging machine 40 can be equipped with an intelligent recognition system that can automatically group and pack the titanium flat strips according to their specifications and quantity, flexibly adapting to different packaging needs. Whether it's simple film wrapping or complex carton packaging, it can complete the task quickly. Furthermore, during the packaging process, the packaging machine 40 can automatically adjust the amount of packaging material used to avoid waste while ensuring the packaging's sturdiness and aesthetic appeal.

[0033] To achieve coordinated control of the various devices in the titanium flat bar processing production line 100, the production line also includes a controller 60. The controller 60 is electrically connected to the production line 10, cutting machine 20, cleaning machine 30, and packaging machine 40. In other words, the production line 10, cutting machine 20, cleaning machine 30, and packaging machine 40 are coordinated through the controller 60, with real-time data sharing. Operators can monitor and adjust the entire production line from a control center. For example, the controller 60 can automatically adjust the cleaning time and intensity of the cleaning machine 30 based on the conveyor speed of the production line 10, achieving efficient cleaning.

[0034] Understandably, by setting up the controller 60, an integrated processing operation mode can be realized, which not only greatly improves production efficiency and reduces manpower input, but also reduces the impact of human factors on product quality, effectively controls production costs, and thus enhances market competitiveness.

[0035] Please refer to Figure 3 , Figure 3 This is a schematic diagram of the structure of the cutting machine 20 provided in this embodiment, combined with... Figures 1-3 Specifically, the cutting machine 20 includes a feeding device 21, a cutting device 22 and a feeding device 23 arranged in sequence. The feeding device 21 is used to transport the titanium flat strip raw material to the cutting device 22. The cutting device 22 is used to cut the titanium flat strip raw material. The feeding device 23 is used to transport the cut titanium flat strip to the production line 10.

[0036] It is easy to understand that the cutting machine 20 in this embodiment has the functions of automatic feeding, cutting and feeding. That is, the titanium flat strip raw material enters the cutting area of ​​the cutting device 22 in an orderly manner through the automatic feeding device 21, without the need for frequent manual feeding, thereby reducing manual intervention, reducing labor intensity and improving production efficiency.

[0037] Optionally, the cutting device 22 can be equipped with a CNC system, which can accurately cut the titanium flat strip material according to the preset size parameters, ensuring that the cutting length error of each titanium flat strip is controlled within the preset range, thereby improving the cutting accuracy and efficiency.

[0038] Please continue to combine Figure 1 and Figure 2 The production line 10 includes a first production line 11 and a second production line 12. The first production line 11, the washing machine 30, the second production line 12, and the packaging machine 40 are arranged in sequence, and the cutting machine 20 is located on the first production line 11. The washing machine 30 has an inlet 31 and an outlet 32. One end of the first production line 11 is corresponding to the inlet 31, and the first production line 11 is used to transport the cut titanium flat strips to the inlet 31. The two ends of the second production line 12 are respectively corresponding to the outlet 32 ​​and the packaging machine 40, and the second production line 12 is used to transport the washed titanium flat strips to the packaging machine 40.

[0039] Understandably, by setting the cleaning machine 30 between the first production line 11 and the second production line 12, and by setting the inlet 31 and outlet 32 ​​to correspond to the first production line 11 and the second production line 12 respectively, the conveying speed of the titanium flat strip can be further improved, the intermediate links and material conveying paths can be reduced, thereby further improving production efficiency.

[0040] It should be noted that the first production line 11 can be understood as a conveying mechanism for transporting the cut titanium flat strips, while the second production line 12 can be understood as an inspection and packaging line. That is, after the titanium flat strips are cleaned by the cleaning machine 30 and before they are packaged by the packaging machine 40, they can be further inspected and screened during the conveying process on the second production line 12 to ensure that the titanium flat strips to be packaged later meet the requirements.

[0041] Furthermore, in order to facilitate the placement of the unqualified titanium flat bars after screening, in this embodiment, the titanium flat bar processing production line 100 also includes a mounting frame 50, which is disposed on the second production line 12.

[0042] Optionally, the titanium flat bar processing production line 100 also includes a first sensor (not shown in the figure). The first sensor is disposed on the first production line 11 and is used to detect the conveying status of the titanium flat bars. Specifically, in this embodiment, the first sensor is electrically connected to the controller 60. Thus, when a blockage or other abnormal situation occurs during the conveying process, the first sensor can send an abnormal signal, and the controller 60 can receive the abnormal signal and control the first production line 11 to stop running. Of course, depending on the actual situation, the cleaning machine 30, the packaging machine 40, or the second production line 12 can also be controlled to stop running and resume operation after the problem is resolved.

[0043] Similarly, in order to facilitate monitoring of the material conveying status of the second production line 12, the titanium flat bar processing production line 100 may also include a second sensor (not shown in the figure), which is set on the second production line 12 and is used to detect the conveying status of the titanium flat bars.

[0044] Furthermore, to facilitate timely alerting of operators to handle abnormal situations, the titanium flat bar processing production line 100 also includes an alarm (not shown in the figure). The alarm is electrically connected to the first sensor, and also to the second sensor. Specifically, in this embodiment, the alarm is also electrically connected to the controller 60. After the abnormal situation is handled, the controller 60 can control the alarm to stop emitting alarms.

[0045] To improve the cutting efficiency of titanium flat bars, the number of cutting machines 20 can be set to multiple, and the multiple cutting machines 20 are arranged sequentially along the conveying direction of the first production line 11.

[0046] Optionally, at least one cutting machine 20 is provided on each of the opposite sides of the first production line 11. Combined with Figure 1 and Figure 2 In this embodiment, multiple cutting machines 20 are provided on both sides of the first production line 11, which can simultaneously perform feeding, cutting and conveying of titanium flat strips on both sides, thereby further improving the processing efficiency of titanium flat strips.

[0047] Additionally, it should be noted that production line 10 can be a closed production line, that is, both the first production line 11 and the second production line 12 are closed production lines, which can effectively prevent the titanium flat strip from being contaminated by the outside world during transportation and ensure product quality.

[0048] In summary, the embodiments of this utility model provide a titanium flat bar processing production line 100, which includes a production line 10, a cutting machine 20, a cleaning machine 30, and a packaging machine 40; the cutting machine 20, the cleaning machine 30, and the packaging machine 40 are arranged sequentially along the material conveying direction of the production line 10; wherein, the cutting machine 20 is used to cut titanium flat bars and convey the cut titanium flat bars to the production line 10; the production line 10 is used to convey the cut titanium flat bars to the cleaning machine 30 and convey the cleaned titanium flat bars to the packaging machine 40. As is easily understood, by setting up the cutting machine 20, manual cutting operations can be replaced, achieving automated cutting of titanium flat strip raw materials. After cutting, the titanium flat strips are conveyed to the cleaning machine 30 via the assembly line 10 for automated cleaning. After cleaning, they are further conveyed to the packaging machine 40 for packaging, thereby reducing manual handling operations, eliminating the need for corresponding handling tools, and improving the transfer speed of materials in each processing stage. At the same time, by setting up the packaging machine 40, automated packaging of titanium flat strips can be achieved, reducing labor input. In other words, this titanium flat strip processing production line 100 can perform integrated automated processing of titanium flat strips, improving the production efficiency of titanium flat strip processing and reducing production costs.

[0049] The above description is merely a specific embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A titanium flat wire processing line, characterized in that, It includes a production line (10), a cutting machine (20), a washing machine (30), and a packaging machine (40); The cutting machine (20), the washing machine (30) and the packaging machine (40) are arranged in sequence along the material conveying direction of the production line (10); The cutting machine (20) is used to cut titanium flat strips and transport the cut titanium flat strips to the production line (10); the production line (10) is used to transport the cut titanium flat strips to the cleaning machine (30) and transport the cleaned titanium flat strips to the packaging machine (40).

2. The titanium slab processing line of claim 1, wherein, The cutting machine (20) includes a feeding device (21), a cutting device (22) and a feeding device (23) arranged in sequence. The feeding device (21) is used to transport the titanium flat strip raw material to the cutting device (22). The cutting device (22) is used to cut the titanium flat strip raw material. The feeding device (23) is used to transport the cut titanium flat strip to the production line (10).

3. The titanium slab processing line of claim 1, wherein, The production line (10) includes a first production line (11) and a second production line (12). The first production line (11), the washing machine (30), the second production line (12) and the packaging machine (40) are arranged in sequence, and the cutting machine (20) is located on the first production line (11). The cleaning machine (30) has an inlet (31) and an outlet (32). One end of the first production line (11) is correspondingly set to the inlet (31), and the first production line (11) is used to transport the cut titanium flat strip to the inlet (31). The two ends of the second production line (12) are respectively corresponding to the outlet (32) and the packaging machine (40), and the second production line (12) is used to transport the cleaned titanium flat strip to the packaging machine (40).

4. The titanium slab processing line of claim 3, wherein, The titanium flat bar processing production line (100) further includes a first sensor, which is disposed on the first production line (11) and used to detect the conveying status of the titanium flat bar; and / or, The titanium flat bar processing production line (100) also includes a second sensor, which is set on the second production line (12) to detect the conveying status of the titanium flat bar.

5. The titanium slab processing line of claim 4, wherein, The titanium flat bar processing production line (100) also includes an alarm, which is electrically connected to the first sensor; and / or, The alarm is electrically connected to the second sensor.

6. The titanium slab processing line of claim 3, wherein, The titanium flat bar processing production line (100) also includes a mounting frame (50), which is disposed on the second production line (12).

7. The titanium slab processing line of claim 3, wherein The number of the cutting machines (20) is multiple, and the multiple cutting machines (20) are arranged sequentially along the conveying direction of the first production line (11).

8. The titanium slab processing line of claim 3, wherein, At least one of the cutting machines (20) is provided on each of the opposite sides of the first production line (11).

9. The titanium slab processing line of claim 1, wherein, The assembly line (10) is a closed assembly line.

10. A titanium slab processing line according to any one of claims 1 to 9, characterized in that, The titanium flat bar processing production line (100) also includes a controller (60), which is electrically connected to the production line (10), the cutting machine (20), the cleaning machine (30) and the packaging machine (40).