Tooling for machining wind turbine reducer motor mounts on vertical machining centers.

Abstract

A tooling for machining wind turbine reducer motor mounts on a vertical machining center relates to the field of wind turbine reducer motor mount hole machining technology. By reducing the number of workpiece clamping and handling operations, it enables all necessary machining steps to be completed in a single clamping operation, thereby effectively improving production efficiency and optimizing resource utilization. The tooling for machining wind turbine reducer motor mounts on a vertical machining center includes: an X-axis, a Y-axis, a Z-axis, and a rotary axis; the rotary axis is positioned and connected to a positioning connecting plate, the positioning connecting plate is fixedly connected to a fixed support plate, and a rib is fixedly connected between the fixed support plate and the positioning connecting plate; the fixed support plate is equipped with a quick-change plate, which is used to match and replace parts of different specifications to meet clamping requirements.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine reducer motor mount hole machining technology, and in particular to a tooling for machining wind turbine reducer motor mounts on a vertical machining center. Background Technology

[0002] Currently, when manufacturing the motor mounts for wind turbine reducers using vertical machining centers, three separate processes are required to machine the two end faces and side holes of the workpiece. Although the actual cutting time for each process is relatively short, the process of changing and positioning the workpiece (i.e., loading and unloading) still consumes a significant amount of time. Because this series of operations requires a high degree of concentration, workers cannot manage two machining centers simultaneously, which not only reduces work efficiency but also exacerbates the burden on the production line by requiring three machining centers.

[0003] In other words, when machining parts using a vertical machining center, typically only one side of the part can be machined at a time. For holes on the flange end face and side faces where the precision requirements are not particularly high, multiple operations may be required. This not only complicates the machining process but also increases the number of times the part is clamped and disassembled, leading to reduced efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a tooling for machining wind turbine reducer motor bases on a vertical machining center. Under the premise of reducing the number of workpiece clamping and handling, it can complete all necessary machining steps in a single clamping (that is, complete the machining of the flange end faces and side holes in one process), thereby effectively improving production efficiency and optimizing resource utilization.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A tooling for machining a wind turbine reducer motor mount on a vertical machining center includes: an X-axis, a Y-axis, a Z-axis, and a rotary axis; the rotary axis is positioned and connected to a positioning connecting plate, the positioning connecting plate is fixedly connected to a fixed support plate, and a rib is fixedly connected between the fixed support plate and the positioning connecting plate; the fixed support plate is provided with a quick-change plate, and the quick-change plate is used to match and replace parts of different specifications to meet clamping requirements.

[0006] In practical applications, the fixed support plate is a hollow plate with a diameter greater than the sum of the diameter of the center circle of the hole at the flange end of the workpiece and the diameter of the hole.

[0007] The positioning connecting plate is a circular plate and has assembly holes.

[0008] Specifically, the fixed support plate is a rectangular plate, and the free end of the fixed support plate has a chamfer.

[0009] Furthermore, the stiffener is a triangular plate, and the fixed support plate has two stiffeners on its upper and lower surfaces respectively.

[0010] Furthermore, the quick-change plate is a circular plate, and the quick-change plate is provided with assembly holes.

[0011] Furthermore, the quick-change plate is provided with a set of grooves symmetrical along the axis.

[0012] Compared with existing technologies, the tooling for machining wind turbine reducer motor mounts on vertical machining centers described in this utility model has the following advantages: The tooling provided by this utility model for machining wind turbine reducer motor bases on a vertical machining center is equipped with a fourth axis (i.e., a rotary axis in addition to the X, Y, and Z axes). Therefore, it can complete the machining of two end faces and side holes of the part in one operation, thereby significantly reducing manual operation time, freeing up at least one machine tool for other tasks, and reducing the number of times the workpiece is moved between machine tools, thus effectively improving the overall production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the tooling for machining a wind turbine reducer motor mount on a vertical machining center, provided as an embodiment of the present invention.

[0014] Figure label: 1-Positioning connecting plate; 2-Fixed support plate; 3-Firming plate; 4-Quick-change plate. Detailed Implementation

[0015] For ease of understanding, the tooling for machining a wind turbine reducer motor mount on a vertical machining center, as provided in the embodiments of this utility model, will be described in detail below with reference to the accompanying drawings.

[0016] This utility model embodiment provides a tooling for machining a wind turbine reducer motor mount on a vertical machining center, such as... Figure 1 As shown, it includes: X-axis, Y-axis, Z-axis, and a rotary axis; the rotary axis is positioned and connected to a positioning connecting plate 1, the positioning connecting plate 1 is fixedly connected to a fixed support plate 2, and a rib plate 3 is fixedly connected between the fixed support plate 2 and the positioning connecting plate 1; the fixed support plate 2 is provided with a quick-change plate 4, and the quick-change plate 4 is used to match and replace parts of different specifications to meet clamping requirements.

[0017] Compared with the prior art, the tooling for machining wind turbine reducer motor mounts on a vertical machining center described in this embodiment of the invention has the following advantages: The tooling provided in this embodiment for machining wind turbine reducer motor housings on a vertical machining center is equipped with a fourth axis (i.e., a rotary axis in addition to the X, Y, and Z axes). Therefore, it can complete the machining of two end faces and side holes of the part in one operation, thereby significantly reducing manual operation time, freeing up at least one machine tool for other tasks, and reducing the number of times the workpiece is moved between machine tools, thus effectively improving overall production efficiency.

[0018] In practical applications, such as Figure 1 As shown, the aforementioned fixed support plate 2 can be a hollow plate, and its diameter is greater than the sum of the diameter of the center circle of the hole at the flange end of the workpiece and the diameter of the hole, while ensuring the thickness and strength requirements.

[0019] Among them, such as Figure 1 As shown, the positioning connecting plate 1 can be a circular plate, and the positioning connecting plate 1 can be provided with assembly holes, so as to achieve good assembly with the rotating shaft (fourth shaft).

[0020] Specifically, such as Figure 1 As shown, the fixed support plate 2 can be a rectangular plate, and the free end of the fixed support plate 2 can have a chamfer, which facilitates assembly.

[0021] Furthermore, such as Figure 1 As shown, the aforementioned stiffener 3 can be a triangular plate, and the upper and lower surfaces of the fixed support plate 2 can each have two stiffeners 3, thereby effectively ensuring the reliability of the fixed support plate 2.

[0022] Furthermore, such as Figure 1 As shown, the quick-change plate 4 can be a circular plate, and the quick-change plate 4 can be provided with assembly holes, thereby effectively meeting the clamping requirements of parts.

[0023] Furthermore, such as Figure 1 As shown, the quick-change plate 4 can be provided with a set of grooves symmetrical along the axis, which facilitates the clamping of parts.

[0024] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A tooling for machining a wind power reducer motor base on a vertical machining center, characterized in that, include: The system includes an X-axis, Y-axis, Z-axis, and a rotary axis. The rotary axis is positioned and connected to a positioning connecting plate, which is fixedly connected to a fixed support plate. A rib is fixedly connected between the fixed support plate and the positioning connecting plate. The fixed support plate is equipped with a quick-change plate, which is used to match and replace parts of different specifications to meet clamping requirements.

2. The tooling for machining the wind power reducer motor base on the vertical machining center according to claim 1, characterized in that, The fixed support plate is a hollow plate, and its diameter is greater than the sum of the diameter of the center circle of the hole and the diameter of the hole at the end of the workpiece flange.

3. The tooling for machining the wind power reducer motor base on the vertical machining center according to claim 1 or 2, characterized in that, The positioning connecting plate is a circular plate, and the positioning connecting plate is provided with assembly holes.

4. The tooling for machining the wind power reducer motor base on the vertical machining center according to claim 3, characterized in that, The fixed support plate is a rectangular plate, and the free end of the fixed support plate has a chamfer.

5. The tooling for machining a wind turbine reducer motor mount on a vertical machining center according to claim 4, characterized in that, The stiffener is a triangular plate, and the fixed support plate has two stiffeners on its upper and lower surfaces respectively.

6. The tooling for machining the wind power reducer motor base on the vertical machining center according to claim 5, characterized in that, The quick-change plate is a circular plate, and the quick-change plate is provided with assembly holes.

7. The tooling for machining the wind power reducer motor base on the vertical machining center according to claim 6, characterized in that, The quick-change plate is provided with a set of grooves symmetrical along the axis.

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