A rotary table surface grinder with convenient fixture adjustment

CN224630388UActive Publication Date: 2026-08-14QINGDAO JINYICHANG ELECTROMECHANICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0005]本实用新型内容的目的是解决现有技术中存在的缺点,提供一种方便调节夹具的圆台平面磨床,该方便调节夹具的圆台平面磨床,集成灵活夹具调节与稳定磨削传动设计,有效解决传统磨床夹具适配性差、精度不稳定问题,其通过内夹块伸缩装置、外夹块伸缩装置与内、外夹块协同,可独立控制调节,适配不同工件,依尺寸切换内外夹持或协同夹持,内夹块还能旋至圆台下方避让大工件,避免传统夹具装夹难、固定不稳弊端,提升各类形状规格工件装夹效率,传动电机带动传动丝杆,结合轴承座支撑与卡接头、限位块导向,实现磨具精准进给,转动电机驱动磨具高速旋转,配合转动座辅助圆台转动,确保磨削均匀,杜绝精度偏差,设备依托稳固支撑结构,适配工厂批量生产、作坊小量加工等场景,减少夹具更换与调试时间,提升加工效率,实现全场景高效精准磨削,兼顾质量与生产效率

Benefits of technology

本实用新型提出的一种方便调节夹具的圆台平面磨床,该方便调节夹具的圆台平面磨床,集成灵活夹具调节与稳定磨削传动设计,可解决传统磨床适配性差、精度不稳问题。内、外夹块伸缩装置与夹块协同,能独立调节,依工件尺寸切换夹持方式,内夹块还可旋至圆台下方避让大工件,提升装夹效率。传动电机带动丝杆,配合轴承座、卡接头等实现磨具精准进给,转动电机驱动磨具旋转,转动座辅助圆台转动确保磨削均匀。设备适配多场景,减少调试时间,实现高效精准磨削。

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Abstract

This utility model relates to the field of mechanical processing and manufacturing, and discloses a rotary table surface grinder with convenient adjustable fixtures. It includes a support base, a rotating seat fixedly mounted on the support base, multiple inner and outer limiting cavities formed on the surface of the rotary table, multiple inner clamping block telescopic devices fixedly mounted on the bottom of the rotary table, multiple outer clamping block telescopic devices fixedly mounted on the bottom of the rotary table, a mounting base fixedly mounted on the support base, a transmission base fixedly connected to a mounting platform, and a rotating motor fixedly mounted on the mounting platform. This utility model, with its convenient adjustable fixture, integrates flexible fixture adjustment and stable grinding transmission design, effectively solving the problems of poor fixture adaptability and unstable accuracy in traditional grinders. It is suitable for factory mass production, small-batch processing in workshops, and other scenarios, reducing fixture replacement and debugging time, improving processing efficiency, and achieving efficient and precise grinding in all scenarios, balancing quality and production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical processing and manufacturing, and in particular to a rotary table surface grinder with a convenient adjustable fixture. Background Technology

[0002] Rotary table surface grinders with easily adjustable fixtures are key equipment for machining flat surfaces of metal, stone, and other workpieces. Their fixture adaptability, grinding accuracy, and machining efficiency directly affect the workpiece machining quality and the continuity and economy of production operations.

[0003] Traditional rotary table surface grinders have obvious drawbacks. They mostly use fixed-specification fixtures, which can only adapt to workpieces of a single size and shape. When dealing with large, hollow, or irregular workpieces, it is necessary to frequently change fixtures and repeatedly adjust the equipment. This is not only time-consuming and labor-intensive, but also prone to fluctuations in grinding accuracy due to adjustment deviations. These problems restrict their ability to meet the needs of modern machining for high efficiency, adaptability, precision, and stability, and affect production efficiency and workpiece processing quality.

[0004] Therefore, those skilled in the art have provided a frustum surface grinder with a convenient adjustable fixture to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a rotary table surface grinder with a conveniently adjustable fixture. This rotary table surface grinder integrates flexible fixture adjustment and a stable grinding transmission design, effectively solving the problems of poor fixture adaptability and unstable accuracy in traditional grinders. Through the coordinated operation of the inner and outer clamping blocks, the internal and external clamping blocks can be independently controlled and adjusted to adapt to different workpieces. The internal and external clamping or coordinated clamping can be switched according to size. The inner clamping block can also be rotated to the bottom of the rotary table to avoid large workpieces, avoiding the difficulties of clamping and unstable fixation inherent in traditional fixtures. This improves the clamping efficiency of workpieces of various shapes and specifications. The drive motor drives the drive screw, combined with bearing support, clamping joints, and guide blocks, to achieve precise grinding wheel feed. The rotating motor drives the grinding wheel to rotate at high speed, and the rotating seat assists in the rotation of the rotary table, ensuring uniform grinding and eliminating accuracy deviations. The equipment relies on a stable support structure, making it suitable for factory mass production and small-batch processing in workshops. This reduces fixture change and debugging time, improves processing efficiency, and achieves efficient and precise grinding in all scenarios, balancing quality and production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A rotary table surface grinder with easily adjustable clamps includes a support base, a rotating seat fixedly mounted on the support base, multiple connecting columns fixedly mounted on the rotating seat, the top of each connecting column being fixedly connected to a rotary table, multiple inner limiting cavities and outer limiting cavities formed on the surface of the rotary table, multiple inner clamping block telescopic devices fixedly mounted on the bottom of the rotary table, each inner clamping block telescopic device having an inner clamping block rotatably mounted at its telescopic end, multiple outer clamping block telescopic devices fixedly mounted on the bottom of the rotary table, each outer clamping block telescopic device having an outer clamping block fixedly mounted at its telescopic end, a mounting base fixedly mounted on the support base, a drive motor fixedly mounted on the mounting base, a bearing seat fixedly mounted on the mounting base, a drive screw fixedly mounted on the output end of the drive motor, a drive seat threaded onto the drive screw, a mounting table fixedly connected to the drive seat, and a rotary motor fixedly mounted on the mounting table. Through the above technical solution, a stable support structure for a frustum is formed by setting a rotating seat on the bearing base and multiple connecting columns. This, combined with the inner and outer limiting cavities on the surface of the frustum, and the corresponding inner and outer clamping block telescopic devices at the bottom, allows for flexible clamping of workpieces of different specifications. For large workpieces, the inner clamping block can be rotated to the bottom of the frustum to avoid obstruction. For irregular or hollow workpieces, the telescopic devices can be independently controlled to achieve inner clamping, outer clamping, or coordinated clamping, ensuring stable workpiece clamping. Simultaneously, the mounting on the bearing base... The system features a fixed drive motor and bearing housing. The drive screw at the output end of the drive motor is threaded to the drive housing. Combined with the mounting table connected to the drive housing and the rotating motor on the mounting table, a stable grinding drive system is formed. The drive motor drives the drive screw to rotate, thereby precisely raising and lowering the mounting table to adjust the grinding wheel feed. The bearing housing ensures stable screw rotation, and the rotating motor provides high-speed rotational power for the grinding wheel. In conjunction with the rotating housing, the auxiliary rotary table ensures uniform workpiece grinding. This system fundamentally solves the problems of poor fixture adaptability and unstable accuracy in traditional grinding machines. It eliminates the need for frequent fixture changes and adjustments, simplifies the process, improves processing efficiency and accuracy, and provides reliable conditions for surface grinding of different workpieces.

[0007] Furthermore, the telescopic direction of each inner clamping block telescopic device is aligned with the inner limiting cavity at the corresponding position, and each inner clamping block is inserted into the inner limiting cavity at the corresponding position. Through the above technical solution, this design can constrain the movement trajectory of the inner clamping block through the inner limiting cavity, avoid deviation when the inner clamping block telescopic device drives the inner clamping block to move, ensure that the inner clamping block stably approaches the center of the frustum to clamp the workpiece, and improve clamping accuracy.

[0008] Furthermore, the telescopic direction of each of the outer clamping blocks is aligned with the outer limiting cavity at the corresponding position, and each of the outer clamping blocks passes through the outer limiting cavity at the corresponding position; Through the above technical solution, this design can constrain the movement trajectory of the outer clamping block through the outer limiting cavity, avoid deviation when the outer clamping block telescopic device drives the outer clamping block, ensure that the outer clamping block moves stably towards the edge of the frustum to clamp the workpiece, and improve the clamping stability and accuracy in the outer clamping mode.

[0009] Furthermore, a connecting shaft is fixedly connected to the output end of the rotating motor, and a mold is fixedly provided at the bottom of the connecting shaft; Through the above technical solution, this structure enables the power of the rotating motor to be stably transmitted to the grinding wheel through the connecting shaft, driving the grinding wheel to rotate at high speed, providing stable power for the surface grinding of the workpiece, and ensuring the efficient operation of the grinding operation.

[0010] Furthermore, limit blocks are fixedly provided on both sides of the mounting base; Through the above technical solution, this design provides a guiding basis for the subsequent movement of the mounting platform, and can work with the mounting platform components to restrict its movement direction, so as to avoid the mounting platform offset from affecting the mold feed accuracy.

[0011] Furthermore, two snap-fit ​​connectors are fixedly provided on both sides of the mounting platform, and each snap-fit ​​connector is slidably snapped onto the limiting block on the corresponding side; Through the above technical solution, this structure precisely restricts the movement direction of the mounting platform by sliding the snap-fit ​​connector and the limiting block, preventing it from deviating during lifting and lowering, and ensuring the feeding accuracy of the mold.

[0012] Furthermore, the transmission lead screw is rotatably mounted in the bearing housing at one end away from the other. Through the above technical solution, the design provides stable support for the transmission screw, reduces its shaking during rotation, ensures that the transmission screw drives the transmission seat to move smoothly, and thus ensures the accuracy of the mold feed adjustment.

[0013] This utility model has the following beneficial effects: This utility model proposes a rotary table surface grinder with an easily adjustable fixture. This grinder integrates flexible fixture adjustment and a stable grinding transmission design, solving the problems of poor adaptability and unstable accuracy associated with traditional grinders. The inner and outer clamping blocks, with their telescopic devices working in conjunction with the clamping blocks, can be adjusted independently, allowing for switching of clamping methods according to workpiece size. The inner clamping block can also be rotated to the bottom of the rotary table to avoid large workpieces, improving clamping efficiency. A drive motor drives a lead screw, which, in conjunction with bearing seats and clamping joints, achieves precise grinding wheel feed. A rotary motor drives the grinding wheel to rotate, and a rotating seat assists the rotary table in rotating to ensure uniform grinding. The equipment is adaptable to multiple scenarios, reducing setup time and achieving efficient and precise grinding. Attached Figure Description

[0014] Figure 1 Axonometric view of a frustum surface grinder with a convenient adjustable fixture proposed in this utility model; Figure 2 This is a side view of a frustum surface grinder with a convenient adjustable fixture, as proposed in this utility model. Figure 3 A bottom view of the frustum of a frustum surface grinder with a convenient adjustable fixture, as proposed in this utility model; Figure 4 A top view of a frustum surface grinder with a convenient adjustable fixture, as proposed in this utility model; Figure 5 The image shows a bottom view of the frustum of a frustum surface grinder with a convenient adjustable fixture, as proposed in this utility model.

[0015] Explanation of reference numerals in the attached figures: 1. Support base; 2. Rotating seat; 3. Connecting column; 4. Frustum; 5. Mold; 6. Mounting platform; 7. Rotating motor; 8. Transmission screw; 9. Bearing seat; 10. Limiting block; 11. Mounting seat; 12. Snap connector; 13. Transmission seat; 14. Transmission motor; 15. Connecting shaft; 16. Inner clamping block; 17. Inner limiting cavity; 18. Outer clamping block; 19. Outer limiting cavity; 20. Outer clamping block telescopic device; 21. Inner clamping block telescopic device. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] Reference Figure 1 , Figure 4 , Figure 5 This utility model provides a specific implementation method: A rotary table surface grinder with easily adjustable clamps includes a support base 1, a rotating seat 2 fixedly mounted on the support base 1, and multiple connecting posts 3 fixedly mounted on the rotating seat 2. The top of each connecting post 3 is fixedly connected to a rotary table 4. The surface of the rotary table 4 has multiple inner limiting cavities 17 and outer limiting cavities 19. Multiple inner clamping block telescopic devices 21 are fixedly mounted on the bottom of the rotary table 4. Each inner clamping block telescopic device 21 has an inner clamping block 16 rotatably mounted at its telescopic end. Multiple outer clamping block telescopic devices 20 are fixedly mounted on the bottom of the rotary table 4. Each outer clamping block telescopic device 20 has an outer clamping block fixedly mounted at its telescopic end. 18. A mounting base 11 is fixedly mounted on the bearing base 1. A drive motor 14 is fixedly mounted on the mounting base 11. A bearing seat 9 is fixedly mounted on the mounting base 11. A drive screw 8 is fixedly mounted at the output end of the drive motor 14. A drive seat 13 is threaded onto the drive screw 8. A mounting platform 6 is fixedly connected to the drive seat 13. A rotating motor 7 is fixedly mounted on the mounting platform 6. By setting the rotating seat 2 on the bearing base 1 and multiple connecting columns 3, a stable support structure for the frustum 4 is formed. This, along with the inner limiting cavity 17 and outer limiting cavity 19 on the surface of the frustum 4, and the corresponding inner clamping block extension at the bottom, completes the structure. The telescopic device 21 and the outer clamping block telescopic device 20, with the inner clamping block 16 rotating at the telescopic end of the inner clamping block telescopic device 21 and the outer clamping block 18 fixed at the telescopic end of the outer clamping block telescopic device 20, enable flexible clamping of workpieces of different specifications. For large-sized workpieces, the inner clamping block 16 can be rotated to the bottom of the frustum 4 to avoid obstruction. For irregular or hollow workpieces, the telescopic device can be independently controlled to achieve inner clamping, outer clamping, or synergistic clamping, ensuring stable workpiece clamping. At the same time, the mounting seat 11 on the bearing base 1 fixes the drive motor 14 and the bearing seat 9, and the drive screw 8 at the output end of the drive motor 14 is threaded to the drive seat 13. The transmission base 13, connected to the mounting table 6 and the rotating motor 7 on the mounting table 6, forms a stable grinding transmission system. The transmission motor 14 drives the transmission screw 8 to rotate, thereby driving the mounting table 6 to precisely lift and lower to adjust the feed of the grinding wheel 5. The bearing seat 9 ensures the stability of the screw rotation. The rotating motor 7 provides high-speed rotation power for the grinding wheel 5. In conjunction with the rotating base 2, the auxiliary rotating table 4 ensures uniform grinding of the workpiece. This fundamentally solves the problems of poor adaptability and unstable accuracy of traditional grinding machine fixtures. It eliminates the need for frequent fixture changes and adjustments, simplifies the process, improves processing efficiency and accuracy, and provides reliable conditions for grinding different workpiece surfaces.

[0018] Reference Figure 1 , Figure 2 , Figure 3 This utility model provides another specific embodiment: Each inner clamping block telescopic device 21 has its telescopic direction aligned with the corresponding inner limiting cavity 17, and each inner clamping block 16 is inserted into the corresponding inner limiting cavity 17. This design constrains the movement trajectory of the inner clamping block 16 through the inner limiting cavity 17, preventing deviation when the inner clamping block telescopic device 21 drives the inner clamping block 16 to move, ensuring that the inner clamping block 16 stably moves towards the center of the frustum 4 to clamp the workpiece, thus improving clamping accuracy. Each outer clamping block telescopic device 20 has its telescopic direction aligned with the corresponding outer limiting cavity 19, and each outer clamping block 18 is inserted into the corresponding outer limiting cavity 19. This design constrains the movement trajectory of the outer clamping block 18 through the outer limiting cavity 19, preventing deviation when the outer clamping block telescopic device 20 drives the outer clamping block 18, ensuring that the outer clamping block 18 stably moves towards the edge of the frustum 4 to clamp the workpiece, thus improving clamping stability and accuracy in the outer clamping mode. A connecting shaft 15 is fixedly connected to the output end of the rotating motor 7, and a mold is fixedly installed at the bottom of the connecting shaft 15. 5. This structure allows the power of the rotating motor 7 to be stably transmitted to the grinding wheel 5 through the connecting shaft 15, driving the grinding wheel 5 to rotate at high speed, providing stable power for the surface grinding of the workpiece, and ensuring efficient grinding operations. Limiting blocks 10 are fixedly installed on both sides of the mounting base 11. This design provides a guiding basis for the subsequent movement of the mounting table 6, and can cooperate with the mounting table 6 components to limit its movement direction, avoiding the mounting table 6 from deviating and affecting the feed accuracy of the grinding wheel 5. Two snap-fit ​​connectors 12 are fixedly installed on both sides of the mounting table 6. Each snap-fit ​​connector 12 is slidably snapped into the limiting block 10 on the corresponding side. This structure, through the sliding cooperation between the snap-fit ​​connector 12 and the limiting block 10, precisely limits the movement direction of the mounting table 6, preventing it from deviating during lifting and lowering, and ensuring the feed accuracy of the grinding wheel 5. The transmission screw 8 is rotatably installed in the bearing seat 9 at one end away from the other. This design provides stable support for the transmission screw 8, reduces its shaking during rotation, and ensures that the transmission screw 8 drives the transmission seat 13 to move smoothly, thereby ensuring the accuracy of the feed adjustment of the grinding wheel 5.

[0019] Working principle: The operator can first adjust the fixture according to the shape and size of the workpiece to be processed. If the workpiece is large or needs to avoid the inner clamping block 16, the telescopic end of the inner clamping block telescopic device 21 can be rotated to rotate the inner clamping block 16 to below the frustum 4. Then, the workpiece is placed on the surface of the frustum 4. The bearing base 1 provides stable support for the entire equipment, and the rotating seat 2 stably supports the frustum 4 through multiple connecting columns 3. Since each inner clamping block telescopic device 21 and outer clamping block telescopic device 20 can be controlled independently, when the workpiece is irregular in shape... When the workpiece has a hollow structure or is hollow inside, the inner clamping block telescopic device 21 and the outer clamping block telescopic device 20 can be flexibly operated to work together. If it is necessary to fix the workpiece from the inside to the outside, the inner clamping block telescopic device 21 is operated to extend, which drives the inner clamping block 16 to move along the inner limiting cavity 17 towards the center of the frustum 4 and press against the inner side of the workpiece. If it is necessary to clamp the workpiece from the outside to the inside, the outer clamping block telescopic device 20 is operated to extend, which drives the outer clamping block 18 to move along the outer limiting cavity 19 towards the edge of the frustum 4 and clamp the outer side of the workpiece, thereby completing the stable fixation of the workpiece. The equipment is then started, and the drive motor 14 drives the drive screw 8 to rotate. One end of the drive screw 8 is supported by the bearing seat 9 to ensure stable rotation. Since the drive seat 13 is threaded to the drive screw 8, the drive seat 13 moves up and down along the drive screw 8, thereby driving the mounting table 6 to move synchronously. The clamping joints 12 on both sides of the mounting table 6 slide on the limit block 10 to limit the direction of movement to ensure stability, so that the grinding wheel 5 can approach the workpiece on the truncated cone 4 to achieve feed adjustment. When the grinding wheel 5 reaches the appropriate grinding position, the rotary motor 7 starts and drives the grinding wheel 5 to rotate at high speed through the connecting shaft 15 to perform surface grinding on the workpiece fixed on the truncated cone 4. During the grinding process, the rotating seat 2 can assist the truncated cone 4 to rotate so that the workpiece is ground more evenly. After grinding is completed, the rotating motor 7 stops running, and the transmission motor 14 reverses to drive the grinding wheel 5 to retract upward. Then, the inner clamping block telescopic device 21 or the outer clamping block telescopic device 20 is operated to retract, so that the inner clamping block 16 or the outer clamping block 18 is reset. If the inner clamping block 16 is below the truncated cone 4, it can be rotated back to its original position, and the operator can then remove the processed workpiece.

[0020] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0021] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rotary frustum surface grinder with a convenient adjustable fixture, comprising a support base (1), characterized in that: A rotating seat (2) is fixedly installed on the bearing base (1). Multiple connecting columns (3) are fixedly installed on the rotating seat (2). The top of each connecting column (3) is fixedly connected to a frustum (4). Multiple inner limiting cavities (17) and outer limiting cavities (19) are opened on the surface of the frustum (4). Multiple inner clamping block telescopic devices (21) are fixedly installed at the bottom of the frustum (4). Each inner clamping block telescopic device (21) has an inner clamping block (16) rotatably installed at its telescopic end. Multiple outer clamping block telescopic devices (20) are fixedly installed at the bottom of the frustum (4). The telescopic end of the external clamping block telescopic device (20) is fixedly provided with an external clamping block (18). The bearing base (1) is fixedly provided with a mounting seat (11). The mounting seat (11) is fixedly provided with a transmission motor (14). The mounting seat (11) is fixedly provided with a bearing seat (9). The output end of the transmission motor (14) is fixedly provided with a transmission screw (8). The transmission screw (8) is threadedly sleeved with a transmission seat (13). The transmission seat (13) is fixedly connected to a mounting platform (6). The mounting platform (6) is fixedly provided with a rotating motor (7).

2. The rotary frustum surface grinder with convenient adjustable fixture according to claim 1, characterized in that: The telescopic direction of each inner clamping block telescopic device (21) is aligned with the inner limiting cavity (17) at the corresponding position, and each inner clamping block (16) is inserted into the inner limiting cavity (17) at the corresponding position.

3. A frustum surface grinder with a convenient adjustable fixture according to claim 1, characterized in that: The telescopic direction of each of the outer clamping blocks (20) is aligned with the corresponding outer limiting cavity (19), and each of the outer clamping blocks (18) is inserted into the corresponding outer limiting cavity (19).

4. A frustum surface grinder with a convenient adjustable fixture according to claim 1, characterized in that: The output end of the rotating motor (7) is fixedly connected to a connecting shaft (15), and a mold (5) is fixedly installed at the bottom of the connecting shaft (15).

5. A frustum surface grinder with a convenient adjustable fixture according to claim 1, characterized in that: Limiting blocks (10) are fixedly installed on both sides of the mounting base (11).

6. A frustum surface grinder with a convenient adjustable fixture according to claim 1, characterized in that: Two snap-fit ​​connectors (12) are fixedly installed on both sides of the mounting platform (6), and each snap-fit ​​connector (12) is slidably snapped onto the limiting block (10) on the corresponding side.

7. A frustum surface grinder with a conveniently adjustable fixture according to claim 1, characterized in that: The transmission screw (8) is rotatably mounted in the bearing housing (9) at one end away from the other.