A semi-automatic gallium grinding device to improve production efficiency
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-08-14
AI Technical Summary
[0006]鉴于现有技术中存在以下技术问题:通常测试需要耗用10-20颗产品,如果采用手工逐颗研磨,时间花费1小时左右,效率较为低下
[0016]1、本半自动磨银镓的设备通过半自动化设计,结合滑轨、滑块、转盘及调节组件,实现产品的快速夹持、定位和研磨及上银镓,减少人工操作时间,提升生产效率;
Smart Images

Figure CN224630424U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of silver gallium processing technology, specifically a semi-automatic silver gallium grinding device to improve production efficiency. Background Technology
[0002] In MLCC production, after the product is sintered, the inner electrode is usually brought out by chamfering. Then, the inner and outer electrodes are combined through two processes: copper plating and copper firing. Only then can the electrical properties of the product be measured by testing equipment and the product yield be estimated. This process can take up to 10 days. To save time, the ends of the products are usually ground manually in small quantities and then silver plating is used to simulate the connection of the inner and outer electrodes to measure the electrical properties of the product.
[0003] Typically, testing requires 10-20 products. If each product is ground manually, it would take about an hour, which is quite inefficient.
[0004] In view of this, a semi-automatic gallium grinding device for improving production efficiency is proposed. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] Given the following technical problems in the existing technology: testing usually requires 10-20 products, and if each product is ground manually, it takes about 1 hour, which is inefficient.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a semi-automatic gallium grinding equipment for improving production efficiency, comprising a chassis, a slide rail support frame, a slide rail body, a slider body, and a turntable;
[0008] The slide rail support frame is mounted on the chassis, the slide rail body is installed between the two slide rail support frames, the slider body slides on the slide rail body, and the bottom of the slider body is in contact with the turntable.
[0009] The turntable is rotatably connected to the chassis, and a motor frame is installed at the center of the surface of the chassis. The turntable is hinged to the motor frame, and sandpaper is laid on the turntable.
[0010] The slider body is equipped with a pressure grip body, and an adjustment component is arranged parallel to one end of the pressure grip body that extends into the slider body. A spring is installed between the pressure grip body and the adjustment component.
[0011] As a preferred technical solution for a semi-automatic silver gallium grinding device to improve production efficiency, the slider body is provided with a guide rail hole for sliding connection to the slide rail body, the slider body is provided with a slider fixing screw for limiting the position of the slider body, and the side of the slider body is provided with a pressing handle fixing screw for limiting the position of the pressing handle body. The position of the pressing handle fixing screw is determined by the specifications of the silver gallium.
[0012] As a preferred technical solution for a semi-automatic silver-gallium grinding device to improve production efficiency, a steel ring is installed on the outside of the turntable.
[0013] As a preferred technical solution for a semi-automatic silver gallium grinding device to improve production efficiency, the adjustment component includes a clamp body, a clamp buffer pad, a movable clamping rod, and a push rod screw. The clamp body extends and retracts along the inner edge of the slider body. A slide rail is provided at the bottom of the clamp body, and a push rod screw is threaded through the clamp body.
[0014] As a preferred technical solution for a semi-automatic silver gallium grinding device to improve production efficiency, a clamping buffer pad is installed on the inner edge of the slide away from the push rod screw. A movable clamping rod moves telescopically in the slide. The push rod screw extends into one end of the slide and connects to the movable clamping rod. A clamping rod buffer pad is installed on the side of the movable clamping rod facing the clamping buffer pad. The rotation of the push rod screw causes the movable clamping rod to move towards the position of the clamping rod buffer pad, thereby clamping the silver gallium.
[0015] The beneficial effects of this utility model are:
[0016] 1. This semi-automatic silver-gallium grinding equipment, through its semi-automatic design, combined with slide rails, sliders, turntables and adjustment components, enables rapid clamping, positioning, grinding and silver-gallium application of products, reducing manual operation time and improving production efficiency;
[0017] 2. This semi-automatic silver gallium grinding equipment relies on adjustment components (including push rod screw, movable clamping rod and buffer pad) to flexibly adjust the clamping force and position according to the silver gallium specifications, adapt to square products of different sizes, and ensure processing accuracy;
[0018] 3. This semi-automatic silver and gallium grinding equipment relies on the slider body to achieve position limitation through the slide rail fixing screw and the pressing handle fixing screw, ensuring the product position is stable and the processing consistency is high during the grinding process.
[0019] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0022] Figure 2 This is a top view of the present invention.
[0023] Figure 3 This is a perspective view of the slider body of this utility model.
[0024] Figure 4 This is a perspective view of the main body of the clamp of this utility model from a low angle.
[0025] Figure 5 This is a perspective view of the clamp body of this utility model from the side.
[0026] Figure label:
[0027] 100. Chassis; 200. Slide rail support frame; 201. Slide rail body; 202. Slider body; 203. Press-down grip fixing screw; 204. Guide rail hole; 205. Spring; 206. Slider fixing screw; 300. Press-down grip body; 400. Motor frame; 401. Turntable; 402. Steel ring; 500. Clamp body; 501. Slide rail; 502. Clamp buffer pad; 503. Movable clamping rod; 504. Clamping rod buffer pad; 505. Push rod screw. Detailed Implementation
[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0031] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0032] Example, refer to Figures 1 to 3 A semi-automatic gallium silver grinding device for improving production efficiency includes a chassis 100, a slide rail support frame 200, a slide rail body 201, a slider body 202, and a turntable 401.
[0033] A slide rail support frame 200 is mounted on the chassis 100. The slide rail body 201 is installed between two slide rail support frames 200. The slider body 202 slides on the slide rail body 201, and the bottom of the slider body 202 is in contact with the turntable 401. A downward grip body 300 is installed on the slider body 202. An adjustment component is arranged parallel to one end of the downward grip body 300 that extends into the slider body 202. A spring 205 is installed between the downward grip body 300 and the adjustment component. A guide rail hole 204 is opened on the slider body 202 for sliding connection with the slide rail body 201. A slider fixing screw 206 is installed on the slider body 202 to limit the position of the slider body 202. A downward grip fixing screw 203 is installed on the side of the slider body 202 to limit the position of the downward grip body 300. The position of the downward grip fixing screw 203 is determined by the specifications of the silver gallium.
[0034] Turntable 401 is rotatably connected to chassis 100. Motor frame 400 is installed at the center of the surface of chassis 100. Turntable 401 is hinged to motor frame 400. Sandpaper is laid on turntable 401. Steel ring 402 is installed on the outside of turntable 401.
[0035] Reference Figures 3 to 5 The adjustment assembly includes a clamp body 500, a clamp buffer pad 502, a movable clamp rod 503, and a push rod screw 505. The clamp body 500 extends and retracts along the inner edge of the slider body 202. A slide rail 501 is provided at the bottom of the clamp body 500, and the push rod screw 505 is threaded through the clamp body 500.
[0036] A clamping buffer pad 502 is installed on the inner edge of the slide 501 away from the push rod screw 505. A movable clamping rod 503 moves telescopically in the slide 501. The push rod screw 505 extends into one end of the slide 501 and is connected to the movable clamping rod 503. A clamping rod buffer pad 504 is installed on the side of the movable clamping rod 503 facing the clamping buffer pad 502. The rotation of the push rod screw 505 causes the movable clamping rod 503 to move the clamping rod buffer pad 504 toward the position of the clamping buffer pad 502, thereby clamping the silver gallium.
[0037] This implementation allows for the following: A row of square products is arranged between the clamp buffer pad 502 and the clamp rod buffer pad 504. The pad material is moderately soft and flexible. Adjusted by the push rod screw 505, the movable clamp rod 503 clamps the product. The product is then placed below the spring 205 in the slider body 202. Pressing down on the handle body 300 applies a downward force to maintain the spring 205's tension, and the downward-pressing handle fixing screw 203 is tightened, causing one end of the product to press down onto the turntable 401 containing sandpaper. After adjusting the position of the slider body 202 and tightening the slider fixing screw 206, the motor frame 400 is turned on to maintain a certain rotation speed on the turntable 401, thus achieving end grinding. After grinding, the slider fixing screw 206 is loosened, and silver gallium is poured onto the sandpaper. The product can then be ground back and forth along the slide rail body 201 to apply the silver gallium.
[0038] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A semi-automatic silver gallium polishing device for improving production efficiency, characterized by: It includes a chassis (100), a slide rail support frame (200), a slide rail body (201), a slider body (202), and a turntable (401); The slide rail support frame (200) is mounted on the chassis (100), the slide rail body (201) is installed between the two slide rail support frames (200), the slider body (202) slides on the slide rail body (201), and the bottom of the slider body (202) is in contact with the turntable (401). The turntable (401) is rotatably connected to the chassis (100), and a motor frame (400) is installed at the center of the surface of the chassis (100). The turntable (401) is hinged to the motor frame (400). The slider body (202) is provided with a pressing grip body (300), and an adjustment component is arranged parallel to one end of the pressing grip body (300) that extends into the slider body (202). A spring (205) is provided between the pressing grip body (300) and the adjustment component.
2. The semi-automatic silver gallium polishing apparatus for improving production efficiency according to claim 1, characterized in that: The slider body (202) is provided with a guide rail hole (204) for sliding connection to the slide rail body (201). The slider body (202) is provided with a slider fixing screw (206) for limiting the position of the slider body (202). The slider body (202) is provided with a pressing grip fixing screw (203) for limiting the position of the pressing grip body (300) on the side.
3. The device for improving production efficiency of semi-automatic silver gallium grinding according to claim 1, characterized in that: A steel ring (402) is installed on the outside of the turntable (401).
4. The device for semi-automatic silver gallium polishing for improving production efficiency according to claim 1, characterized in that: The adjustment assembly includes a clamp body (500), a clamp buffer pad (502), a movable clamp rod (503), and a push rod screw (505). The clamp body (500) moves telescopically along the inner edge of the slider body (202). A slide rail (501) is provided at the bottom of the clamp body (500), and the push rod screw (505) is threaded through the clamp body (500).
5. The device for improving production efficiency of semi-automatic silver gallium grinding according to claim 4, characterized in that: A clamping buffer pad (502) is installed on the inner edge of the slide rail (501) away from the push rod screw (505). A movable clamping rod (503) moves telescopically in the slide rail (501). One end of the push rod screw (505) extends into the slide rail (501) and is connected to the movable clamping rod (503). A clamping rod buffer pad (504) is installed on the side of the movable clamping rod (503) facing the clamping buffer pad (502).