A high-precision automated rotary grinding device for ceramic parts
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-14
AI Technical Summary
[0006]针对现有技术的不足,本实用新型设计了一种高精度自动化陶瓷件旋转式磨槽装置,该装置旨在解决现有技术下在对陶瓷件进行打磨时,采用对向夹块进行刚性固定,容易损坏陶瓷件导致加工质量低的技术问题
[0017]1、本实用新型中,通过支撑架、打磨机、升降机构、移动台、直线移动机构、机箱与转台的配合设计,在对圆形陶瓷件进行磨槽操作时,通过第一电机带动驱动齿轮进行转动,在升降齿条的连接下对打磨机的高度进行调节,从而能够自动调整磨槽深度,通过第二电机带动调节丝杆进行转动,在丝杆螺母连接下带动滑台进行前后移动,滑台通过滑座在导轨上稳定滑动,从而能够对圆形陶瓷件进行前后移动对磨槽位置进行调整,通过第三电机能够带动转台进行转动,通过驱动转台转动一周再回转复位以满足旋转磨槽的需求,从而能够满足自动化磨槽需求。
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Figure CN224630428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic parts processing technology, specifically to a high-precision automated rotary grinding device for ceramic parts. Background Technology
[0002] For circular ceramic components in the semiconductor field, specific groove structures (such as circular grooves, radial grooves, or irregular grooves) can be formed by grinding the ceramic parts, which can be used to store abrasive grains, guide fluid, or enhance heat dissipation.
[0003] When processing ceramic parts for grinding grooves, the circular ceramic parts are manually clamped and fixed, and the groove shape is ground using a linear reciprocating grinding wheel. This method relies on the operator's experience and is prone to uneven groove depth. For example, CN213917524U discloses a high-efficiency ceramic processing grinding device, which includes a platform. This high-efficiency ceramic processing grinding device uses a first motor to drive a first threaded rod to rotate within the platform, causing the slider to be pushed by the thread and move the placement block left and right. When the placement block moves to the left to the outside of the protective cover, the ceramic object is placed in the placement groove. The second motor on the right side of the placement block drives the second threaded rod inside to rotate, causing the two movable blocks to be pushed by the thread and move the two clamping plates towards each other, clamping the ceramic object. Then, the placement block is controlled to move directly below the grinding machine. The position of the grinding machine is adjusted using various control mechanisms in the control box to achieve automatic grinding of the ceramic object. Compared with traditional manual grinding, the fixation is more stable, the speed is faster, and the dust is blocked by the protective cover, achieving the purpose of convenient use.
[0004] However, when the above-mentioned device grinds ceramic parts, it uses opposing clamping blocks for rigid fixation. After the round ceramic parts are fixed, local stress concentration is prone to occur, which can easily cause chipping or micro-cracks. Especially when grinding grooves at high speed, centrifugal force will aggravate the uneven force on the clamping surface, resulting in the destruction of the integrity of the edge of the processed surface, which can easily damage the ceramic parts and lead to low processing quality.
[0005] Therefore, it is of great importance to design a high-precision automated rotary grinding device for ceramic parts to solve the above-mentioned defects. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model designs a high-precision automated rotary grinding device for ceramic parts. This device aims to solve the technical problem that in the existing technology, when grinding ceramic parts, the use of opposing clamping blocks for rigid fixation easily damages the ceramic parts, resulting in low processing quality.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A high-precision automated rotary grinding device for ceramic parts includes a base, a support frame fixed to the rear end of the top of the base, a grinding machine slidably connected to the top of the support frame, a lifting mechanism installed between the grinding machine and the support frame, a moving stage fixedly installed at the front end of the top of the base, a linear moving mechanism installed on the top of the moving stage, a housing fixedly installed on the top of the linear moving mechanism, a turntable rotatably connected to the top of the housing, and a positioning component fixedly installed on the top of the turntable.
[0009] The positioning component includes a fixed frame fixedly installed on the top of the turntable, a rotating frame movably installed above the fixed frame, and multiple sets of positioning blocks slidably connected between the rotating frame and the fixed frame at equal intervals. A cylinder is hinged to the right end of the fixed frame, and the output end of the cylinder is hinged to the rotating frame through a connector.
[0010] As a preferred embodiment of this utility model, the tops of the multiple sets of positioning blocks are slidably connected to the rotating frame via guide grooves, and the bottoms of the multiple sets of positioning blocks are slidably connected to the fixing frame via sliding grooves.
[0011] As a preferred embodiment of this utility model, the lifting mechanism includes a lifting rack fixedly installed on the surface of the support frame, a first motor fixedly installed on the right side of the grinder, a drive gear fixedly installed on the drive end of the first motor, and the drive gear meshing with the lifting rack.
[0012] As a preferred embodiment of this utility model, locking blocks are slidably connected to both the left and right ends of the back of the grinder, and locking studs are installed at the rear ends of the two sets of locking blocks. One end of the locking stud is rotatably connected to one set of locking blocks, and the other end of the locking stud is threadedly connected to the other set of locking blocks.
[0013] As a preferred embodiment of this utility model, the linear motion mechanism includes a slide table slidably connected to the top of the moving platform, an adjusting screw rotatably connected to the inner side of the moving platform, the bottom of the slide table being connected to the adjusting screw via a screw nut, and a second motor being fixedly installed at the front end of the moving platform, with the drive end of the second motor being fixedly connected to the front end of the adjusting screw.
[0014] As a preferred embodiment of this utility model, guide rails are fixedly installed at both ends of the top of the mobile platform, and both ends of the slide are slidably connected to the guide rails via slide blocks.
[0015] As a preferred embodiment of this utility model, a third motor is fixedly installed inside the chassis, the drive end of the third motor is fixedly connected to the bottom of the turntable, and a chip removal groove is provided inside the turntable.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. In this utility model, through the coordinated design of the support frame, grinding machine, lifting mechanism, moving platform, linear moving mechanism, and chassis and turntable, when performing grooving operation on circular ceramic parts, the first motor drives the drive gear to rotate, and the height of the grinding machine is adjusted under the connection of the lifting rack, thereby automatically adjusting the grooving depth. The second motor drives the adjusting screw to rotate, and the slide table moves back and forth under the connection of the screw and nut. The slide table slides stably on the guide rail through the sliding seat, thereby adjusting the position of the grooving groove by moving the circular ceramic part back and forth. The third motor drives the turntable to rotate, and by driving the turntable to rotate one revolution and then return to its original position, the requirements of rotary grooving are met, thus satisfying the requirements of automated grooving.
[0018] 2. In this utility model, through the design of the positioning component, when the circular ceramic part is grooved, after it is placed inside the fixed frame, the cylinder is started and the rotating frame is driven to rotate through the connector. Multiple sets of positioning blocks move synchronously under the guidance of the guide groove and the slide groove, thereby using multiple sets of positioning blocks to evenly fix the outer side of the circular ceramic part. This not only makes the operation simple and convenient, but also ensures the uniformity of the force on the clamping surface, thereby avoiding damage to the circular ceramic part and ensuring the processing quality. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the lifting mechanism of this utility model;
[0021] Figure 3 This is a schematic diagram of the top structure of the mobile platform of this utility model;
[0022] Figure 4 This is a schematic diagram of the positioning component structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the positioning block structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the bottom structure of the fixing frame of this utility model.
[0025] In the diagram: 1. Base; 2. Support frame; 3. Grinding machine; 4. Lifting mechanism; 401. Lifting rack; 402. First motor; 403. Drive gear; 404. Locking block; 405. Locking stud; 5. Moving table; 6. Linear movement mechanism; 601. Slide table; 602. Adjusting screw; 603. Screw nut; 604. Second motor; 605. Guide rail; 606. Slide seat; 7. Chassis; 701. Third motor; 8. Turntable; 801. Chip removal groove; 9. Positioning assembly; 901. Fixing frame; 902. Rotating frame; 903. Positioning block; 904. Cylinder; 905. Connector; 906. Guide groove; 907. Slide groove. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0027] Example: Please refer to Figures 1-6 This utility model provides a technical solution:
[0028] A high-precision automated rotary grinding device for ceramic parts includes a base 1, a support frame 2 fixed to the rear end of the top of the base 1, a grinding machine 3 slidably connected to the top of the support frame 2, a lifting mechanism 4 installed between the grinding machine 3 and the support frame 2, a moving platform 5 fixedly installed at the front end of the top of the base 1, a linear moving mechanism 6 installed on the top of the moving platform 5, a housing 7 fixedly installed on the top of the linear moving mechanism 6, a turntable 8 rotatably connected to the top of the housing 7, and a positioning component 9 fixedly installed on the top of the turntable 8.
[0029] First, in this embodiment, the specific structure of the positioning component 9 is as follows:
[0030] The positioning assembly 9 includes a fixed frame 901 fixedly mounted on the top of the turntable 8. A rotating frame 902 is movably mounted above the fixed frame 901. Multiple positioning blocks 903 are slidably connected between the rotating frame 902 and the fixed frame 901 at equal intervals. A cylinder 904 is hinged to the right end of the fixed frame 901. The output end of the cylinder 904 is hinged to the rotating frame 902 via a connector 905. The tops of the multiple positioning blocks 903 are slidably connected to the rotating frame 902 via guide grooves 906, and the bottoms of the multiple positioning blocks 903 are slidably connected to the rotating frame 902 via sliding grooves 906. 7 is slidably connected to the fixed frame 901. When grooving a circular ceramic part, after placing it inside the fixed frame 901, the cylinder 904 is activated to drive the rotating frame 902 to rotate through the connector 905. Multiple sets of positioning blocks 903 move synchronously under the guidance of the guide groove 906 and the slide groove 907, thereby using multiple sets of positioning blocks 903 to evenly fix the outer side of the circular ceramic part. This not only makes the operation simple and convenient, but also ensures the uniformity of the force on the clamping surface, thus avoiding damage to the circular ceramic part and ensuring the processing quality.
[0031] Then, the lifting mechanism 4 includes a lifting rack 401 fixedly installed on the surface of the support frame 2. A first motor 402 is fixedly installed on the right side of the grinding machine 3. A drive gear 403 is fixedly installed on the drive end of the first motor 402, and the drive gear 403 meshes with the lifting rack 401. When performing the grooving operation on the circular ceramic part, the first motor 402 drives the drive gear 403 to rotate. Under the connection of the lifting rack 401, the height of the grinding machine 3 is adjusted, thereby automatically adjusting the grooving depth.
[0032] Furthermore, locking blocks 404 are slidably connected to both ends of the back of the grinder 3. Locking studs 405 are installed at the rear ends of the two sets of locking blocks 404. One end of the locking stud 405 is rotatably connected to one set of locking blocks 404, and the other end of the locking stud 405 is threadedly connected to the other set of locking blocks 404. When adjusting the height of the grinder 3, the locking stud 405 is rotated first to move and open the two sets of locking blocks 404, so that the front ends of the two sets of locking blocks 404 are disengaged from the inner side of the tooth groove of the lifting rack 401, allowing the grinder 3 to be adjusted normally. After the adjustment is completed, the locking stud 405 is reversed to move the two sets of locking blocks 404 relative to each other. The two sets of locking blocks 404 are then locked into the inner side of the tooth groove of the lifting rack 401 to prevent the grinder 3 from moving, thereby ensuring the stability of the grinding operation.
[0033] Secondly, the linear motion mechanism 6 includes a slide 601 slidably connected to the top of the moving platform 5. An adjusting screw 602 is rotatably connected to the inner side of the moving platform 5. The bottom of the slide 601 is connected to the adjusting screw 602 through a screw nut 603. A second motor 604 is fixedly installed at the front end of the moving platform 5, and the drive end of the second motor 604 is fixedly connected to the front end of the adjusting screw 602. Guide rails 605 are fixedly installed at both ends of the top of the moving platform 5. The left and right ends of the slide 601 are slidably connected to the guide rails 605 through slide blocks 606. During the grinding operation, the second motor 604 drives the adjusting screw 602 to rotate, and under the connection of the screw nut 603, it drives the slide 601 to move back and forth. The slide 601 slides stably on the guide rails 605 through the slide blocks 606, thereby enabling the circular ceramic part to move back and forth to adjust the grinding position.
[0034] Finally, a third motor 701 is fixedly installed inside the chassis 7. The drive end of the third motor 701 is fixedly connected to the bottom of the turntable 8. The turntable 8 has a chip removal groove 801 inside. When grinding the circular ceramic part, the third motor 701 can drive the turntable 8 to rotate. By driving the turntable 8 to rotate one revolution and then return to its original position, the requirements of rotary grinding are met. At the same time, the grinding process is carried out with the help of grinding fluid to rinse, avoid excessive processing temperature and remove ceramic chips. The ceramic chips inside the fixed frame 901 can be discharged through the chip removal groove 801.
[0035] In this embodiment, the specific implementation scenario is as follows: When grooving a circular ceramic part, after placing it inside the fixed frame 901, the cylinder 904 is activated to drive the rotating frame 902 to rotate via the connector 905. Multiple sets of positioning blocks 903 move synchronously under the guidance of the guide groove 906 and the slide groove 907, thereby using multiple sets of positioning blocks 903 to evenly fix the outer side of the circular ceramic part. When grooving the circular ceramic part, the first motor 402 drives the drive gear 403 to rotate, and the height of the grinding machine 3 is adjusted under the connection of the lifting rack 401, thereby automatically adjusting the grooving depth. The second motor 60... 4. The adjusting screw 602 is rotated, and the slide 601 is moved back and forth under the connection of the screw nut 603. The slide 601 slides stably on the guide rail 605 through the slide block 606, so that the circular ceramic part can be moved back and forth to adjust the position of the grinding groove. The third motor 701 can drive the turntable 8 to rotate. By driving the turntable 8 to rotate one revolution and then return to its original position, the requirements of rotating the grinding groove are met. The whole operation process is simple and convenient. This utility model not only has a simple and convenient operation to meet the requirements of automated grinding groove, but also ensures the uniformity of the force on the clamping surface, thereby avoiding damage to the circular ceramic part and ensuring the processing quality.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-precision automated rotary grinding device for ceramic parts, comprising a base (1), characterized in that: A support frame (2) is fixed to the rear end of the top of the base (1). A grinder (3) is slidably connected to the top of the support frame (2). A lifting mechanism (4) is installed between the grinder (3) and the support frame (2). A moving platform (5) is fixedly installed at the front end of the top of the base (1). A linear moving mechanism (6) is installed on the top of the moving platform (5). A housing (7) is fixedly installed on the top of the linear moving mechanism (6). A turntable (8) is rotatably connected to the top of the housing (7). A positioning component (9) is fixedly installed on the top of the turntable (8). The positioning component (9) includes a fixed frame (901) fixedly installed on the top of the turntable (8), a rotating frame (902) movably installed above the fixed frame (901), and multiple sets of positioning blocks (903) slidably connected at equal intervals between the rotating frame (902) and the fixed frame (901). A cylinder (904) is hinged to the right end of the fixed frame (901), and the output end of the cylinder (904) is hinged to the rotating frame (902) through a connector (905).
2. The high-precision automated rotary grinding device for ceramic parts according to claim 1, characterized in that: The tops of the multiple sets of positioning blocks (903) are slidably connected to the rotating frame (902) through guide grooves (906), and the bottoms of the multiple sets of positioning blocks (903) are slidably connected to the fixing frame (901) through sliding grooves (907).
3. The high-precision automated rotary grinding device for ceramic parts according to claim 1, characterized in that: The lifting mechanism (4) includes a lifting rack (401) fixedly installed on the surface of the support frame (2). A first motor (402) is fixedly installed on the right side of the grinder (3). A drive gear (403) is fixedly installed on the drive end of the first motor (402), and the drive gear (403) meshes with the lifting rack (401).
4. The high-precision automated rotary grinding device for ceramic parts according to claim 3, characterized in that: Locking blocks (404) are slidably connected to both the left and right ends of the back of the grinder (3). Locking studs (405) are installed at the rear ends of the two sets of locking blocks (404). One end of the locking stud (405) is rotatably connected to one set of locking blocks (404), and the other end of the locking stud (405) is threadedly connected to the other set of locking blocks (404).
5. The high-precision automated rotary grinding device for ceramic parts according to claim 1, characterized in that: The linear motion mechanism (6) includes a slide (601) slidably connected to the top of the moving platform (5). An adjusting screw (602) is rotatably connected to the inner side of the moving platform (5). The bottom of the slide (601) is connected to the adjusting screw (602) through a screw nut (603). A second motor (604) is fixedly installed at the front end of the moving platform (5), and the drive end of the second motor (604) is fixedly connected to the front end of the adjusting screw (602).
6. The high-precision automated rotary grinding device for ceramic parts according to claim 5, characterized in that: The left and right ends of the top of the movable platform (5) are fixedly installed with guide rails (605), and the left and right ends of the slide table (601) are slidably connected to the guide rails (605) through slide blocks (606).
7. The high-precision automated rotary grinding device for ceramic parts according to claim 1, characterized in that: A third motor (701) is fixedly installed inside the chassis (7). The drive end of the third motor (701) is fixedly connected to the bottom of the turntable (8). A chip removal groove (801) is opened inside the turntable (8).
Citation Information
Patent Citations
Efficient grinding device for ceramic machining
CN213917524U