A grinding equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]为解决目前打磨过程中磨样区域容易造成污染的技术问题,本申请提供一种磨样设备
[0004]为解决目前打磨过程中磨样区域容易造成污染的技术问题,本申请提供一种磨样设备。
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Figure CN224630438U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of polishing technology, specifically relating to a polishing sample device. Background Technology
[0002] Steelmaking refining samples are samples collected from molten steel or slag during the refining stage of steelmaking. These samples are used to analyze key parameters such as steel composition, impurity content, and gas content (e.g., hydrogen, oxygen, nitrogen). Their core function is to monitor the smelting process in real time, ensuring that the quality of the molten steel meets process requirements and providing data support for subsequent process adjustments.
[0003] Currently, the preparation process for steelmaking refining samples involves taking a sample from the molten steel using a sampler, cooling the sample with water, cutting off the sample shank with a sample shearing machine, and then manually grinding away the solidified burrs around the sample using a manual grinding wheel or a traditional grinding machine. This grinding process is prone to contamination of the grinding area and presents safety risks. Summary of the Invention
[0004] To address the technical problem of potential contamination in the grinding area during the current grinding process, this application provides a grinding device.
[0005] In a first aspect of this application, a grinding apparatus is provided, comprising:
[0006] Control panel;
[0007] A clamping frame is rotatably connected to the operating table, and the clamping frame is operable to switch between being parallel to or at an angle to the operating table.
[0008] Abrasive belt for grinding, comprising a rotatable abrasive belt extending along a first direction;
[0009] The clamping assembly includes a first clamping member and a second clamping member disposed opposite to each other. The first clamping member is rotatably connected to the clamping frame. The second clamping member is connected to the clamping frame via a bearing member, and the second clamping member is operably movable along a second direction or rotatably connected to the clamping frame. The first clamping member and the second clamping member form a clamping space for clamping a sample. The second direction is perpendicular to the first direction.
[0010] The collection assembly includes a collection hood, a connecting pipe, a collection bag, and a dust removal fan. The collection hood is connected to the collection bag via the connecting pipe, and the dust removal fan is located on the connecting pipe.
[0011] In some embodiments, the operating table is provided with two hinges along the second direction, and the clamping frame is rotatably connected to the operating table via the hinges.
[0012] In some embodiments, the clamping frame further includes a first spring, which is sleeved on the clamping frame, with one end of the first spring connected to the operating table and the other end of the first spring connected to the clamping frame.
[0013] In some embodiments, the first clamping member includes a first clamping arm and a first clamping block connected together; the second clamping member includes a second clamping arm and a second clamping block connected together.
[0014] The first clamping arm is rotatably connected to the clamping frame, and the second clamping arm is connected to the clamping frame through a bearing component; the bearing component includes a bearing disposed on the clamping frame and a bushing fixedly connected to the inner ring of the bearing, and the bushing is sleeved on the second clamping arm.
[0015] In some embodiments, the first clamping arm and the second clamping arm are coaxially arranged;
[0016] And / or, the clamping assembly further includes a second spring, which is sleeved on the second clamping arm and one end of the second spring is connected to the second clamping block, and the other end of the second spring is connected to the inner ring of the bearing.
[0017] In some embodiments, the abrasive belt further includes a drive assembly, which includes a drive member, a drive roller, and a driven roller. The drive roller and the driven roller are rotatably connected to the operating table. The drive member is drive-connected to the drive roller. The abrasive belt is sleeved on the drive roller and the driven roller.
[0018] In some embodiments, the operating table is further provided with a protective platform, and the protective platform and the collecting assembly are located on opposite sides of the sand belt along a first direction.
[0019] In some embodiments, the collection hood has a funnel-shaped opening, and the collection bag has a closure; the dust removal fan is mounted on the operating table;
[0020] And / or, the size of the opening of the collection hood along the second direction is larger than the size of the sand belt;
[0021] And / or, the dimension of the protective platform along the second direction is larger than the dimension of the sanding belt.
[0022] In some embodiments, the direction of transmission of the abrasive belt on the side in contact with the sample is opposite to the direction of rotation of the clamping assembly.
[0023] In some embodiments, the clamping frame is further provided with a frame handle at the end away from the hinge;
[0024] And / or, the second clamping member is further provided with a clamping handle;
[0025] And / or, the second clamping member is further provided with a crank handle.
[0026] A grinding device according to one or more embodiments of this application includes an operating table, a clamping frame, a grinding belt, a clamping assembly, and a collecting assembly. The clamping frame is rotatably connected to the operating table, and the clamping frame is operably switchable between being parallel to or at an angle to the operating table. The grinding belt includes a rotatable abrasive belt that extends along a first direction. The clamping assembly includes a first clamping member and a second clamping member disposed opposite to each other. The first clamping member is rotatably connected to the clamping frame. The second clamping member is connected to the clamping frame via a bearing, and the second clamping member is operably movable along a second direction or rotatably connected to the clamping frame. The first clamping member and the second clamping member form a clamping space for clamping a sample. The collecting assembly includes a collecting hood, a connecting pipe, a collecting bag, and a dust removal fan. The collecting hood is connected to the collecting bag via the connecting pipe, and the dust removal fan is located on the connecting pipe. Attached Figure Description
[0027] Figure 1 A schematic diagram of the grinding apparatus in one or more embodiments of this application is shown.
[0028] Figure 2 It shows Figure 1 A schematic diagram of the clamping frame.
[0029] Figure 3 It shows Figure 1 A schematic diagram of the structure of the grinding equipment in which the clamping frame is parallel to the operating table.
[0030] Figure 4 It shows Figure 1 A schematic diagram of the structure of the grinding equipment in which the clamping frame is set at an angle to the operating table.
[0031] Explanation of reference numerals in the attached drawings: 100-Grinding equipment, 110-Operating table, 111-Hinge, 112-Guarding table, 120-Clamping frame, 122-First spring, 130-Grinding sanding belt, 131-Drive assembly, 1311-Driver component, 1312-Driving roller, 1313-Driven roller, 132-Sanding belt, 140-Clamping assembly, 141-First clamping component, 1411-First clamping arm, 1 412-First clamping block, 142-Second clamping component, 1421-Second clamping arm, 1422-Second clamping block, 143-Bearing component, 1431-Bearing, 1432-Busset, 144-Clamping handle, 145-Crank handle, 146-Second spring, 150-Collection assembly, 151-Collection cover, 152-Connecting pipe, 153-Collection bag, 1531-Sealing component, 154-Dust removal fan. Detailed Implementation
[0032] To enable those skilled in the art to more clearly understand this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0033] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown in the first aspect of this application, a grinding device 100 is provided, including an operating table 110, a clamping frame 120, a grinding belt 130, a clamping assembly 140, and a collecting assembly 150. The clamping frame 120 is rotatably connected to the operating table 110, and the clamping frame 120 can be operably switched between being parallel to or at an angle to the operating table 110. The grinding belt 130 includes a rotatable abrasive belt 132, which extends along a first direction. The clamping assembly 140 includes a first clamping member 141 and a second clamping member 142 disposed opposite to each other. The first clamping member 141 is connected to the clamping frame 150. The frame 120 is rotatably connected; the second clamping member 142 is connected to the clamping frame 120 through the bearing member 143, and the second clamping member 142 is operable to move along the second direction or rotatably connected to the clamping frame 120; the first clamping member 141 and the second clamping member 142 form a clamping space for clamping the sample; the second direction is perpendicular to the first direction; the collection assembly 150 includes a collection cover 151, a connecting pipe 152, a collection bag 153 and a dust removal fan 154, the collection cover 151 is connected to the collection bag 153 through the connecting pipe 152, and the dust removal fan 154 is located on the connecting pipe 152.
[0034] This application involves pulling the second clamping member 142 along a second direction to place the sample in the clamping space formed by the first clamping member 141 and the second clamping member 142. Releasing the second clamping member 142 causes it to clamp and fix the sample with the first clamping member 141. Pressing the clamping frame 120 makes it parallel to the operating table 110, while simultaneously rotating the second clamping member 142, causes the sample and the first clamping member 141 to rotate, thereby grinding the sample. A collection assembly 150 is installed on the operating table 110, and iron filings are driven by the dust removal fan 154 to enter the collection bag 153 through the collection cover 151, preventing dust pollution of the environment.
[0035] In some embodiments, the operating table 110 is provided with two hinges 111 along the second direction, and the clamping frame 120 is rotatably connected to the operating table 110 via the hinges 111. This facilitates raising or lowering the clamping frame 120.
[0036] In some embodiments, the clamping frame 120 further includes a first spring 122, which is sleeved on the clamping frame 120. One end of the first spring 122 is connected to the operating table 110, and the other end is connected to the clamping frame 120. When the first spring 122 is reset, the clamping frame 120 is angled relative to the operating table 110. When the clamping frame 120 is pressed, the sample on the clamping frame 120 contacts the abrasive belt 132 for grinding. The first spring 122, positioned between the clamping frame 120 and the operating table 110, counteracts the weight of the clamping frame 120, reducing the labor intensity of lifting and pressing operations. Furthermore, when the clamping frame 120 is pressed, the first spring 122 prevents the clamping frame 120 from vibrating up and down during grinding, thus providing a cushioning effect.
[0037] In some embodiments, the first clamping member 141 includes a first clamping arm 1411 and a first clamping block 1412 connected together; the second clamping member 142 includes a second clamping arm 1421 and a second clamping block 1422 connected together; the first clamping block 1412 and the second clamping block 1422 are arranged opposite to each other to clamp the sample.
[0038] In other embodiments, the first clamping arm 1411 is rotatably connected to the clamping frame 120 via a first bearing, and the second clamping arm 1421 is connected to the clamping frame 120 via a bearing member 143. The bearing member includes a bearing disposed on the clamping frame and a bushing fixedly connected to the inner ring of the bearing. The bushing is sleeved on the second clamping arm. This facilitates the stretching of the second clamping arm 1421 in the second direction, and also allows the second clamping arm 1421 to be rotated, causing the first clamping arm 1411 to rotate together around the clamping frame 120.
[0039] In some embodiments, the first clamping arm 1411 and the second clamping arm 1421 are coaxially arranged; after the first clamping member 141 and the second clamping member 142 have clamped the sample, the second clamping arm 1421, the first clamping arm 1411 and the sample form a whole. When the second clamping arm 1421 is rotated, the first clamping arm 1411, the second clamping arm 1421 and the sample all rotate around the clamping frame 120.
[0040] In some embodiments, the clamping assembly 140 further includes a second spring 146, which is sleeved on the second clamping arm 1421 and has one end connected to the second clamping block 1422, while the other end is connected to the inner ring of the bearing. By stretching the second clamping arm 1421 along a first direction, the second clamping arm 1421 is moved along a second direction. At this time, the second spring 146 contracts, placing the sample in the clamping space formed by the first clamping block 1412 and the second clamping block 1422. When the clamping handle 144 is released, the second clamping arm 1421 returns to its original position under the action of the second spring 146, and the first clamping block 1412 and the second clamping block 1422 clamp the sample.
[0041] In some embodiments, the abrasive belt 130 further includes a drive assembly 131, which includes a drive member 1311, a drive roller 1312, and a driven roller 1313. Both the drive roller 1312 and the driven roller 1313 are rotatably connected to the operating table 110. The drive member 1311 is driveably connected to the drive roller 1312, and the abrasive belt is sleeved on the drive roller 1312 and the driven roller 1313. The drive member 1311 can be a motor, a first transmission wheel, a second transmission wheel, and a belt. The output end of the motor is connected to the first transmission wheel. The second transmission wheel and the second transmission wheel are connected via a belt drive. The second transmission wheel is coaxially connected to the drive roller 1312 and drives the motor. The motor can drive the second transmission wheel to rotate via the first transmission wheel and the belt. The second transmission wheel drives the drive roller 1312 to rotate, thereby causing the abrasive belt 132 to move along the drive roller 1312 and the driven roller 1313.
[0042] In some embodiments, the operating table 110 is further provided with a protective platform 112, which and the collecting assembly 150 are located on opposite sides of the sanding belt 132 along a first direction. The protective platform 112 can be a protective cover, which is located at the front end of the sanding belt 132 in the direction of rotation, serving a protective and isolating function to prevent personnel or clothing from being caught in the sanding belt 132. The sanding belt 132 provides protection on one side and collects iron filings generated during the sanding process on the other.
[0043] In some embodiments, the opening of the collection hood 151 is funnel-shaped, which can guide the collected materials such as iron filings into the collection hood 151 smoothly; thereby reducing the splashing or scattering of collected materials during the collection process, improving collection efficiency and maintaining environmental cleanliness.
[0044] In some embodiments, the collection bag 153 is provided with a closure 1531, which can be a button, snap, Velcro, or zipper, etc., to close the opening of the collection bag 153. At the same time, when the iron filings in the collection bag 153 reach a certain amount, the closure 1531 of the collection bag 153 is pulled open to recycle the iron filings collected in the collection bag 153, which is convenient to operate.
[0045] In some embodiments, the dust removal fan 154 is installed on the control panel 110 to ensure the stability of the dust removal fan 154.
[0046] In some embodiments, the opening of the collection hood 151 is larger in the second direction than the size of the sanding belt 132; this allows for the collection of iron filings generated during the grinding process as much as possible.
[0047] In some embodiments, the protective platform 112 is larger in size along the second direction than the sanding belt 132. This serves as a protective barrier to prevent personnel or clothing from being caught in the sanding belt 132.
[0048] In some embodiments, the transmission direction of the abrasive belt 132 on the side in contact with the sample is opposite to the rotation direction of the clamping assembly 140. This grinding method, where the abrasive belt 132 rotates in the opposite direction to the object, improves grinding efficiency, enhances grinding quality, and reduces wear on the abrasive belt 132.
[0049] In some embodiments, the clamping frame 120 is also provided with a frame handle at the end away from the hinge; this ensures operational stability and safety, and facilitates operation. The frame handle and the protective table 112 are located on the same side, serving a protective function.
[0050] In some embodiments, the second clamping member 142 is further provided with a clamping handle 144; this ensures operational stability and safety, and facilitates operation. By stretching the clamping handle 144 along the first direction, the second clamping arm 1421 can be moved along the second direction. At this time, the second spring 146 contracts, placing the sample in the clamping space enclosed by the first clamping block 1412 and the second clamping block 1422. Releasing the clamping handle 144 causes the second clamping arm 1421 to return to its original position under the action of the second spring 146. At this point, the first clamping block 1412 and the second clamping block 1422 clamp the sample.
[0051] In some embodiments, the second clamping member 142 is also provided with a crank handle 145. This ensures operational stability and safety, and facilitates operation. After the first clamping member 141 and the second clamping member 142 clamp the sample, rotating the crank handle 145 makes the edge of the sample evenly contact the abrasive belt 130. This performs a friction operation on the sample, smoothing out burrs and accumulated residue from the sample edges.
[0052] The operating principle of the grinding equipment 100 in this application is as follows:
[0053] 1. After the staff takes out the molten steel sample from the molten steel using a special sampler, they use tools to cool the sample to room temperature. Then, the staff takes the sample to the operating table 110 and begins the sample grinding operation.
[0054] 2. The operator pulls the clamping handle 144 to place the sample between the first clamping member 141 and the second clamping member 142, and then slowly releases the clamping handle 144 to clamp and fix the sample using the second spring 146.
[0055] 3. The operator starts the drive unit 1311, which drives the grinding sand belt 130 to rotate clockwise.
[0056] 4. The operator rotates the handle 145 counterclockwise to ensure uniform contact between the sample edge and the abrasive belt 130. This performs a friction operation on the sample, smoothing out any burrs and residue from the sample edges.
[0057] 5. During the grinding process, the dust removal fan 154 is activated simultaneously with the drive unit 1311. The iron filings generated by the sanding belt 132 rubbing against the sample are driven by the dust removal fan 154 and enter the collection bag 153 through the collection cover 151. This prevents dust from polluting the environment.
[0058] 6. Once the sample meets the laboratory testing standards, turn off the drive unit 1311 button, and the drive unit 1311 and the dust removal fan 154 and other equipment will stop working.
[0059] 7. After the equipment stops, the personnel pull the clamping handle 144. After the second spring 146 is released, the personnel take out the processed sample and send it to the laboratory for testing.
[0060] 8. Once the amount of iron filings in the iron filings collection bag 153 has reached a certain level, open the closure 1531 of the collection bag 153 and recycle the collected iron filings.
[0061] 9. Repeated work.
[0062] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0063] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0064] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0065] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified. Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A sample grinding device, characterized by, include: Control panel; A clamping frame is rotatably connected to the operating table, and the clamping frame is operable to switch between being parallel to or at an angle to the operating table. Abrasive belt for grinding, comprising a rotatable abrasive belt extending along a first direction; The clamping assembly includes a first clamping member and a second clamping member disposed opposite to each other. The first clamping member is rotatably connected to the clamping frame. The second clamping member is connected to the clamping frame via a bearing member, and the second clamping member is operable to move along a second direction or rotatably connected to the clamping frame. The first clamping member and the second clamping member form a clamping space for clamping a sample. The second direction is perpendicular to the first direction; The collection assembly includes a collection hood, a connecting pipe, a collection bag, and a dust removal fan. The collection hood is connected to the collection bag via the connecting pipe, and the dust removal fan is located on the connecting pipe.
2. The sample grinding apparatus of claim 1, wherein, The operating table is provided with two hinges along the second direction, and the clamping frame is rotatably connected to the operating table through the hinges.
3. The sample grinding apparatus of claim 2, wherein, The clamping frame further includes a first spring, which is sleeved on the clamping frame. One end of the first spring is connected to the operating table, and the other end of the first spring is connected to the clamping frame.
4. The sample grinding device according to any one of claims 1 to 3, characterized in that The first clamping member includes a first clamping arm and a first clamping block connected together; the second clamping member includes a second clamping arm and a second clamping block connected together. The first clamping arm is rotatably connected to the clamping frame, and the second clamping arm is connected to the clamping frame through a bearing component; the bearing component includes a bearing disposed on the clamping frame and a bushing fixedly connected to the inner ring of the bearing, and the bushing is sleeved on the second clamping arm.
5. The sample grinding apparatus of claim 4, wherein, The first clamping arm and the second clamping arm are coaxially arranged; And / or, the clamping assembly further includes a second spring, which is sleeved on the second clamping arm and one end of the second spring is connected to the second clamping block, and the other end of the second spring is connected to the inner ring of the bearing.
6. The sample grinding device according to any one of claims 1 to 3, characterized in that The abrasive belt also includes a drive assembly, which includes a drive component, a drive roller, and a driven roller. The drive roller and the driven roller are rotatably connected to the operating table. The drive component is drive-connected to the drive roller. The abrasive belt is sleeved on the drive roller and the driven roller.
7. The sample grinding device according to any one of claims 1 to 3, characterized in that The operating table is also equipped with a protective platform, and the protective platform and the collecting assembly are located on opposite sides of the sand belt along a first direction.
8. The sample grinding apparatus of claim 7, wherein, The collection hood has a funnel-shaped opening, and the collection bag is equipped with a closure; the dust removal fan is installed on the operating table. And / or, the size of the opening of the collection hood along the second direction is larger than the size of the sand belt; And / or, the dimension of the protective platform along the second direction is larger than the dimension of the sanding belt.
9. The sample grinding device according to any one of claims 1 to 3, characterized in that The transmission direction of the abrasive belt on the side in contact with the sample is opposite to the rotation direction of the clamping assembly.
10. The sample grinding device according to claim 2 or 3, characterized in that, The clamping frame is also provided with a frame handle at the end away from the hinge; And / or, the second clamping member is further provided with a clamping handle; And / or, the second clamping member is also provided with a crank handle.