Repair station

Abstract

This utility model provides a repair station for container repair. The repair station includes a container body, side wings, an inspection area, and a storage area. The container body has a side opening along its length. The side wings are rotatably connected to the container body about a rotation axis parallel to its length, to cover or expose the side opening. The inspection area is located on the first side of the container body in the width direction and is used to install inspection equipment. The storage area is located on the second side of the container body in the width direction and is used to store accessories or install storage devices. This design, with its container body and side wings forming a winged container, allows for rapid loading and unloading, convenience, and ample space. The inspection area and storage area are respectively located on different sides of the container body in the width direction, achieving clear functional zoning, avoiding interference between different functional modules, and improving the efficiency and accuracy of repair work.

Description

Technical Field

[0001] This utility model relates to the field of container repair technology, and more specifically to a repair station. Background Technology

[0002] Container repairs are usually carried out at fixed repair points, but transporting the containers to these points increases transportation and labor costs.

[0003] Therefore, there is a need to provide a repair station to at least partially solve the above problems. Utility Model Content

[0004] The utility model description section introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. This utility model description section is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.

[0005] To at least partially solve the above problems, this utility model provides a repair station for container repair, comprising:

[0006] The box body has a side opening along its length;

[0007] Side wings, rotatably connected to the housing about a rotation axis parallel to the length direction of the housing, to cover or expose the side opening;

[0008] A detection area, located on a first side in the width direction of the housing, is used to install detection equipment; and

[0009] The storage area is located on the second side of the width direction of the box body, and the storage area is used to store accessories or to install storage devices.

[0010] According to the first aspect of this utility model, the maintenance station comprises a wing-shaped container formed by the container body and side wings, which has the advantages of rapid loading and unloading, convenience, and large space. By setting up inspection and storage areas, inspection equipment and other components are integrated inside the wing-shaped container, forming a complete maintenance unit. The inspection and storage areas are respectively located on different sides of the container's width, enabling clear functional zoning, avoiding mutual interference between different functional modules, and improving the efficiency and accuracy of maintenance work.

[0011] Optionally, the maintenance station further includes a power supply and distribution module, which is located on the same side as the detection area and is arranged along the length of the enclosure.

[0012] Optionally, the maintenance station also includes fire-fighting equipment, which is located at one end of the length of the enclosure along with the power supply and distribution module.

[0013] Optionally, the maintenance station also includes an office located at the other end of the length of the enclosure.

[0014] Optionally, the maintenance station further includes a power supply and distribution module and an office, wherein the power supply and distribution module and the office are located at both ends of the enclosure along its length.

[0015] Optionally, the detection area and the storage area are spaced apart in the width direction of the container to form an internal passage.

[0016] Optionally, the storage area is provided with:

[0017] Storage device, the storage device being used to store repair parts; and / or

[0018] Mobile guardrail.

[0019] Optionally, the maintenance station may also include monitoring equipment, which may include at least one of a camera, a door magnetic sensor, and a positioning device.

[0020] Optionally, the maintenance station is used to maintain tank containers, and the testing equipment includes at least one of a hydrostatic testing machine, an air compressor, and a safety valve maintenance device.

[0021] Optionally, the repair station is used to repair dry bulk containers, and the testing equipment includes at least one of a jack, angle grinder, plasma cutter, electric cylinder, clamp, and welding machine.

[0022] Optionally, the repair station meets at least one of the following conditions:

[0023] Longitudinal eccentric load value ≤ 1 / 20 of the total length of the container;

[0024] Lateral off-center load value ≤ 1 / 10 of the total width of the container;

[0025] The distance between the container's center of gravity and its longitudinal centerline is ≤ 1 / 10 of the container's total width. Attached Figure Description

[0026] The following drawings, which illustrate embodiments of the present invention, are incorporated herein as part of the present invention for understanding the invention. The drawings show embodiments of the present invention and their descriptions, serving to explain the principles of the present invention. In the drawings,

[0027] Figure 1This is a front view schematic diagram of a repair station according to a preferred embodiment of the present invention, in which the side wings are in the open state;

[0028] Figure 2 This is a side view of a maintenance station according to a preferred embodiment of the present invention, with the side wings in an open state.

[0029] Figure 3 For along Figure 2 A schematic diagram of the cross-section intercepted by the centerline AA; and

[0030] Figure 4 This is a top view of a maintenance station according to a preferred embodiment of the present invention, with the side wings in the open state.

[0031] Explanation of reference numerals in the attached figures

[0032] 10: Box

[0033] 11: Side opening

[0034] 20: Flanking

[0035] 30: Detection area

[0036] 31: Testing equipment

[0037] 40: Storage Area

[0038] 41: Storage device

[0039] 42: Movable guardrail

[0040] 50: Power supply and distribution module

[0041] 60: Office

[0042] 70: Channel

[0043] 80: Firefighting equipment

[0044] 90: Surveillance equipment

[0045] DL: Length direction

[0046] DW: Width direction Detailed Implementation

[0047] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with embodiments of the present invention.

[0048] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of the stated features, integrals, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or combinations thereof.

[0049] In this document, ordinal numbers such as "first" and "second" used in this invention are merely identifiers and do not have any other meaning, such as a specific order. Moreover, for example, the term "first component" does not imply the existence of "second component," and the term "second component" does not imply the existence of "first component."

[0050] In this article, terms such as "up," "down," "front," "back," "left," and "right" are used only to indicate the relative positional relationship between related parts, rather than to define the absolute position of these related parts.

[0051] In this document, terms such as “equal” and “same” are not strict mathematical and / or geometric limitations, but also include errors that are understandable to those skilled in the art and permissible in manufacturing or use.

[0052] Unless otherwise stated, the numerical ranges in this document include not only the entire range within its two endpoints, but also the subranges contained therein.

[0053] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in many different forms and should not be construed as being limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that the disclosure of the present invention is thorough and complete, and that the concept of these exemplary embodiments is fully conveyed to those skilled in the art.

[0054] Reference Figures 1 to 4This utility model discloses a repair station for container repair. The repair station includes a container body 10, side wings 20, an inspection area 30, and a storage area 40. The container body 10 is hollow and has an installation cavity. A side opening 11 is provided on the side of the container body 10 along its length direction DL. The side wings 20 are rotatably connected to the container body 10 about a rotation axis parallel to the length direction DL of the container body 10, so as to cover or expose the side opening 11. The container body 10 and the side wings 20 form a winged container, which has the advantages of quick loading and unloading, convenience, and large space. The winged container can be transported using common transportation tools such as trucks and trailers. Due to its relatively independent overall structure, unlike fixed repair stations that require disassembly of a large amount of equipment and removal of fixed structures for relocation, the winged container repair station can be simply hoisted onto a transport vehicle. After arriving at the new site, the winged container repair station only needs simple positioning and fixing before it can be put into use. The rotatable design of the side wings 20 allows the maintenance station to be closed when not in use, sealing off the interior space and creating a relatively independent area. When the side wings 20 are fully open, the operating space inside the maintenance station is significantly expanded. Maintenance personnel can perform container maintenance operations in a more spacious environment, avoiding the inconvenience and inefficiency caused by cramped spaces.

[0055] By setting up the inspection area 30 and the storage area 40, inspection equipment 31 and other items are integrated inside the wing-span container, forming a complete maintenance unit. The inspection area 30 is located on the first side of the container body 10 in the width direction DW. Optionally, several inspection devices 31 are arranged in the inspection area 30 along the length direction DL of the container body 10. The storage area 40 is located on the second side of the container body 10 in the width direction DW. Optionally, several storage devices 41 and accessories are arranged in the storage area 40 along the length direction DL of the container body 10. The inspection area 30 and the storage area 40 have different functions. The inspection area 30 is mainly used for various performance tests on the container, such as structural strength testing and sealing testing; the storage area 40 is used to store tools, accessories, and other items required for maintenance. Setting them on different sides of the container body 10 in the width direction DW achieves clear functional zoning, avoids mutual interference between different functional modules, and improves the efficiency and accuracy of maintenance work.

[0056] Optionally, the repair station also includes a power supply and distribution module 50, which is located on the same side as the testing area 30 and arranged along the length DL of the enclosure 10. The testing equipment 31 within the testing area 30 requires power during operation. Placing the power supply and distribution module 50 on the same side as the testing area 30 significantly shortens the distance of the power lines between them. Given the limited internal space of the enclosure 10, arranging the power supply and distribution module 50 and the testing area 30 on the same side along the length DL fully utilizes the space on one side of the enclosure 10, avoiding wasted space. Simultaneously, this arrangement does not interfere with the space of the storage area 40 on the other side, ensuring the rationality and compactness of the overall internal spatial layout of the repair station.

[0057] Optionally, the power supply and distribution module 50 includes a portable power supply and a distribution box. The portable power supply can provide the necessary power to the testing equipment 31, ensuring the accuracy and reliability of the testing work. The portable power supply is relatively small in size and light in weight, making it easy to move and deploy within the maintenance station. The main function of the distribution box is to distribute, control, and protect electrical energy. The distribution box distributes the power from the portable power supply to various electrical devices, while monitoring and protecting the circuit to ensure its safe and stable operation.

[0058] Optionally, the maintenance station also includes fire-fighting equipment 80, which is installed near the power supply and distribution module 50. Installing the fire-fighting equipment 80 near the power supply and distribution module 50 allows for immediate fire suppression. Optionally, the fire-fighting equipment 80 and the power supply and distribution module 50 are located at one end of the length direction DL of the enclosure 10. Optionally, the fire-fighting equipment 80 is at least one of a smoke sensor and a fire extinguisher.

[0059] Optionally, the repair station also includes an office 60, located at the other end of the length direction DL of the enclosure 10. The office 60 forms a clear partition with the testing area 30, storage area 40, and other areas, making the functional layout of the repair station clearer and more rational, and fully utilizing the edge space of the enclosure 10 to avoid wasting space. Optionally, along the width direction DW of the enclosure 10, the size of the office 60 is slightly smaller than the width of the enclosure 10.

[0060] Optionally, the power supply and distribution module 50 and the office 60 are located at opposite ends of the enclosure 10 along its length DL. The power supply and distribution module 50 poses certain safety risks, such as electric shock or fire caused by short circuits. Separating it from the office 60 effectively reduces the threat of accidents to office personnel. In the event of an accident in the power distribution area, personnel in the office 60 have sufficient time and space to evacuate, minimizing casualties. Simultaneously, the spaces at the opposite ends of the enclosure 10 along its length DL are relatively independent. Positioning the power supply and distribution module 50 and the office 60 at opposite ends allows for full utilization of the edge space of the enclosure 10, avoiding wasted space. This layout also does not affect the central area used for maintenance work, parts storage, or other functional areas, making the overall space layout of the maintenance station more rational.

[0061] Optionally, the inspection area 30 and the storage area 40 are spaced apart along the width direction (DW) of the container to form an internal passageway 70. This arrangement of the inspection area 30 and the storage area 40 along the width direction (DW) to form the internal passageway 70 satisfies both the functional requirements of inspection and storage, while also making full use of the space in the width direction (DW) of the container and avoiding space waste.

[0062] Optionally, the storage device 41 and the movable guardrail 42 are arranged along the length DL of the box body 10. Arranging the storage device 41 and the movable guardrail 42 along the length DL of the box body 10 can form a linear layout, making full use of the length space of the box body 10 and avoiding wasting the internal space of the box.

[0063] Optionally, the storage area 40 is equipped with a storage device 41 for storing repair parts. Optionally, the storage device 41 can be designed with different compartments, drawers, or grids to classify and store parts of different types and specifications. The storage device 41 can also adopt a multi-layered, three-dimensional design to make full use of the vertical space inside the cabinet 10.

[0064] Optionally, the storage area 40 is equipped with a movable guardrail 42. During maintenance, the movable guardrail 42 can be used to enclose a larger area, facilitating safe inspection by testing personnel.

[0065] The maintenance station also includes monitoring equipment 90, which includes at least one of a camera, a door magnetic sensor, and a positioning device.

[0066] Cameras can monitor all areas within the container repair station in real time. Cameras can be installed in repair work areas, entrances and exits, storage areas, and passageways. For example, cameras installed above or around the repair work area can provide comprehensive coverage, clearly recording the work process of repair personnel and the operating status of equipment.

[0067] A door magnetic sensor is installed on the door of the service station to detect the door's open / closed status. Optionally, the door magnetic sensor can record the number of times it is used, thereby calculating the workload of the service station.

[0068] The positioning device is used for locating the repair station. Since the housing 10 is movable, the positioning device allows the location information of the repair station to be determined. Optionally, the repair station can be equipped with GPS.

[0069] In this scheme, the maintenance station is used to repair tank containers, and the testing equipment 31 includes at least one of a hydrostatic testing machine, an air compressor, and a safety valve maintenance device.

[0070] Tank containers are primarily used for storing and transporting liquids or gases. A hydrostatic testing machine simulates the pressure environment a tank container might experience during actual use by injecting high-pressure water into it, testing whether the strength and sealing performance of the tank container body (10) meet design requirements. In the airtightness testing of the tank container, an air compressor can provide compressed air. The compressed air generated by the air compressor can also power other pneumatic equipment in the maintenance station. The safety valve inspection device can test the opening pressure, reseating pressure, and other performance parameters of the safety valve to ensure that the safety valve can function properly at critical moments.

[0071] The repair station is used for repairing dry bulk cargo containers. Testing equipment 31 includes at least one of the following: jacks, angle grinders, plasma cutters, electric cylinders, clamps, and welding machines. Jacks can lift dry bulk cargo containers to assist in repair or testing their stability. An angle grinder can cut or trim certain parts of the dry bulk cargo container. A plasma cutter can cut certain parts of the dry bulk cargo container. An electric cylinder can apply precise force to certain parts of the dry bulk cargo container. Clamps can assist in fixing and assembling. The welding machine can perform welding.

[0072] In this scheme, the longitudinal off-center load value is ≤ 1 / 20 of the total length of the container. The longitudinal off-center load value refers to the amount by which the weight borne by one end of the container is greater than that of the other end due to uneven distribution of cargo along the longitudinal direction (DL) of the container. A longitudinal off-center load value ≤ 1 / 20 of the total length of the container means that the weight difference caused by uneven cargo distribution along the length direction (DL) of the container must be controlled within a certain range.

[0073] In this scheme, the lateral off-center load value is ≤ 1 / 10 of the total width of the container. The lateral off-center load value refers to the amount by which the weight on one side of the container is greater than that on the other side due to uneven distribution of cargo in the lateral direction (DW) of the container. The lateral off-center load value being ≤ 1 / 10 of the total width of the container limits the degree of off-center loading of cargo in the width direction (DW).

[0074] The distance from the container's center of gravity to its longitudinal centerline must be less than or equal to 1 / 10 of the container's total width. The center of gravity of a container refers to the location of the center of gravity of the container and its loaded cargo. The stipulation that the distance from the container's center of gravity to its longitudinal centerline must be less than or equal to 1 / 10 of the container's total width means that the container's center of gravity should be as close as possible to the center of the container in the longitudinal direction.

[0075] With the above limitations, containers can maintain a good balance during transportation, reducing swaying and bumping, and improving the stability of transportation.

[0076] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for descriptive purposes only and is not intended to limit the scope of the invention. Terms such as “set” appearing herein can refer to either a component being directly attached to another component or a component being attached to another component via an intermediary. A feature described in one embodiment may be applied, alone or in combination with other features, to another embodiment, unless that feature is not applicable in that other embodiment or is otherwise stated.

[0077] This utility model has been described through the above embodiments. However, it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit this utility model to the described embodiments. Those skilled in the art will understand that many more variations and modifications can be made based on the teachings of this utility model, and all such variations and modifications fall within the scope of protection claimed by this utility model.

Claims

1. A service station for the repair of a container, characterized in that, include: The box body has a side opening along its length; Side wings, rotatably connected to the housing about a rotation axis parallel to the length direction of the housing, to cover or expose the side opening; A detection area is located on the first side of the width direction of the housing, and the detection area is used to install detection equipment. as well as The storage area is located on the second side of the width direction of the box body, and the storage area is used to store accessories or to install storage devices.

2. The service station of claim 1, wherein, The maintenance station also includes a power supply and distribution module, which is located on the same side as the detection area and is arranged along the length of the enclosure.

3. A service station according to claim 2, characterised in that The maintenance station also includes fire-fighting equipment, which is located at one end of the length of the enclosure along with the power supply and distribution module.

4. The service station of claim 1, wherein, The maintenance station also includes an office located at the other end of the length of the enclosure.

5. The service station of claim 1, wherein, The maintenance station also includes a power supply and distribution module and an office, which are located at both ends of the enclosure along its length.

6. The service station of claim 1, wherein, The detection area and the storage area are spaced apart in the width direction of the container to form an internal passage.

7. The service station of claim 1, wherein, The storage area is provided with: Storage device, the storage device being used to store repair parts; and / or Mobile guardrail.

8. The service station of claim 1, wherein, The maintenance station also includes monitoring equipment, which includes at least one of a camera, a door magnetic sensor, and a positioning device.

9. The repair station according to claim 1, characterized in that, The maintenance station is used for repairing tank containers, and the testing equipment includes at least one of a hydrostatic testing machine, an air compressor, and a safety valve inspection device; or The repair station is used to repair dry bulk cargo containers, and the testing equipment includes at least one of the following: jack, angle grinder, plasma cutter, electric cylinder, clamp, and welding machine.

10. Service station according to any one of claims 1 to 9, characterized in that The repair station meets at least one of the following conditions: Longitudinal off-center load value ≤ 1 / 20 of the total length of the container; Lateral off-center load value ≤ 1 / 10 of the total width of the container; The distance between the container's center of gravity and its longitudinal centerline is ≤ 1 / 10 of the container's total width.

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