A bamboo leaf trimming mechanism

Abstract

This utility model provides a bamboo leaf trimming mechanism, relating to the field of bamboo leaf processing technology. It includes a trimming table with a cutting adjustment mechanism above it. The cutting adjustment mechanism includes a fixed support, with symmetrically distributed grooves on the inner walls of both sides of the fixed support. Guide sliders are slidably connected to the inner walls of the grooves, and lifting blocks are fixedly connected to the opposite ends of the two guide sliders. Through the synergistic effect of the cutting adjustment mechanism and the waste collection mechanism, the problem of fixed cutter position and low practicality in traditional devices is effectively solved. The cutting adjustment mechanism can precisely adjust the cutter spacing to adapt to various specifications of bamboo leaves. The elastic pressing design of the pressure plate can adapt to the natural curvature of the bamboo leaves, ensuring even edges and stable cutting during trimming. The waste collection mechanism can efficiently collect trimming waste for subsequent use in the production of recycled fertilizer. The device has strong adaptability and can meet the needs of large-scale bamboo leaf processing for multi-size adaptation, high efficiency, and low consumption.

Description

Technical Field

[0001] This utility model relates to the field of bamboo leaf processing technology, and in particular to a bamboo leaf trimming mechanism. Background Technology

[0002] Reed leaves can be used as food packaging, such as for zongzi (sticky rice dumplings), and can also be used to process reed leaves into wine, animal feed, paper, and for extracting polysaccharides. Reed leaves also have medicinal properties and high medicinal value. When using reed leaves to wrap zongzi, the ends of the leaves need to be trimmed to remove unusable parts, making subsequent packaging easier.

[0003] For example, a bamboo leaf trimming mechanism disclosed in Chinese patent literature (publication number: CN222819199U) uses a pressing component to fix the bamboo leaves, which helps to improve the stability of the bamboo leaves during cutting. Then, the cutting component can cut the two ends of the bamboo leaves without the need for manual trimming by staff, which helps to improve the trimming efficiency of bamboo leaves.

[0004] However, when wrapping zongzi (sticky rice dumplings), the size of the reed leaves must be strictly matched with the size of the zongzi. For example, to wrap a 100g zongzi, the length of the reed leaves should be 25-30cm, while to wrap a 200g zongzi, it should be 35-40cm. However, the cutter of this device is fixed in position and can only cut a single length. It cannot flexibly adjust the cutting range according to the damage of the reed leaves. For leaves with yellow tips or broken edges, the fixed cutter will accidentally cut the usable part, resulting in material waste and reduced practicality. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as the inability to cut bamboo leaves to the specified size according to actual needs during the current pruning process, which easily leads to waste and low practicality.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A bamboo leaf trimming mechanism includes a trimming table, and a cutting adjustment mechanism is provided above the trimming table;

[0008] The cutting adjustment mechanism includes a fixed bracket, and symmetrically distributed sliding grooves are provided on the inner walls of both sides of the fixed bracket. Guide sliders are slidably connected to the inner walls of the sliding grooves. Lifting blocks are fixedly connected to the opposite ends of the two guide sliders. An installation groove is provided at the lower end of the lifting block. A bidirectional lead screw is rotatably connected to the inner walls of both sides of the installation groove through bearings. A worm gear is fixedly sleeved on the outside of the bidirectional lead screw.

[0009] The trimming table is equipped with a waste collection mechanism inside.

[0010] Preferably, a servo motor is fixedly mounted on the front of the lifting block, and a worm gear is fixedly mounted on the output shaft of the servo motor through a coupling. One end of the worm gear passes through and extends into the interior of the mounting groove.

[0011] Preferably, the outer surface of the worm meshes with the tooth surface of the worm wheel, and the external thread of the bidirectional lead screw is connected with symmetrically distributed threaded blocks, the upper outer end of which is slidably connected to the inner wall of the mounting groove.

[0012] Preferably, a cutter is fixedly connected to the lower end of the threaded block, and symmetrically distributed mounting plates are fixedly connected to the front and back of the lifting block. A sliding rod is slidably connected to the inner wall of the mounting plate, and a limit block is fixedly connected to the upper end of the sliding rod.

[0013] Preferably, the lower end of the limiting block contacts the upper end of the mounting plate, the lower ends of the two sliding rods are fixedly connected to pressure plates, and the upper ends of the pressure plates are fixedly connected to symmetrically distributed support springs.

[0014] Preferably, one end of the support spring is fixedly connected to the lower end of the mounting plate, and a servo electric cylinder is fixedly installed on the upper end of the fixed bracket. One end of the piston rod of the servo electric cylinder passes through the fixed bracket and is fixedly connected to the upper end of the lifting block.

[0015] Preferably, the waste collection mechanism includes collection channels, two collection channels are symmetrically distributed at the upper end of the trimming table, symmetrically distributed guide plates are fixedly connected to the inner walls of both sides of the trimming table, and a collection box is movably inserted into the front of the trimming table.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] In this invention, the synergistic effect of the cutting adjustment mechanism and the waste collection mechanism effectively solves the problems of fixed cutter position and low practicality of traditional devices. The cutting adjustment mechanism can precisely adjust the cutter spacing to adapt to various specifications of bamboo leaves. The elastic pressing design of the pressure plate can adapt to the natural curvature of the bamboo leaves, ensuring that the edges are even and the cutting is stable during trimming. The waste collection mechanism can efficiently collect trimming waste, which is convenient for subsequent use in the production of recycled fertilizer. The device has strong adaptability and can meet the needs of large-scale bamboo leaf processing for multi-size adaptation, high efficiency and low consumption. Attached Figure Description

[0018] Figure 1 A schematic diagram of the main structure of a bamboo leaf pruning mechanism provided by this utility model;

[0019] Figure 2 An exploded view of the trimming table structure of a bamboo leaf trimming mechanism provided by this utility model;

[0020] Figure 3 A perspective view of the cutter structure of a bamboo leaf trimming mechanism provided by this utility model;

[0021] Figure 4 A perspective view of the lifting block structure of a bamboo leaf trimming mechanism provided by this utility model;

[0022] Figure 5 A perspective view of the pressure plate structure of a bamboo leaf trimming mechanism provided by this utility model.

[0023] Legend: 1. Trimming table; 2. Fixed bracket; 21. Slide groove; 22. Guide slider; 23. Lifting block; 24. Mounting groove; 25. Two-way lead screw; 26. Worm gear; 27. Servo motor; 28. Worm; 29. ​​Threaded block; 210. Cutter; 211. Mounting plate; 212. Slide rod; 213. Limiting block; 214. Pressure plate; 215. Support spring; 216. Servo electric cylinder; 3. Collection channel; 31. Guide inclined plate; 32. Collection box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0028] Example

[0029] like Figures 1-5 As shown, this utility model provides a technical solution: a bamboo leaf trimming mechanism, including a trimming table 1, which solves the problem of fixed position of the cutter 210 and low practicality of traditional devices by cooperating with the cutting adjustment mechanism and the waste collection mechanism.

[0030] The cutting adjustment mechanism can precisely adjust the 210mm spacing of the cutters to accommodate various sizes of bamboo leaves. The waste collection mechanism can efficiently collect trimming waste, which is convenient for subsequent use in the production of recycled fertilizer. The device has strong adaptability and meets the needs of large-scale bamboo leaf processing for multi-size adaptation, high efficiency and low consumption.

[0031] The fixed bracket 2 above the trimming table 1 provides a stable installation base for the cutting adjustment mechanism. The inner walls on both sides of the fixed bracket 2 are provided with symmetrically distributed sliding grooves 21. The inner walls of the sliding grooves 21 are slidably connected to guide sliders 22. The opposite ends of the two guide sliders 22 are fixedly connected to lifting blocks 23. This structure keeps the lifting blocks 23 stable when moving up and down, ensuring the accuracy of cutting.

[0032] The lower end of the lifting block 23 is provided with a mounting groove 24. The inner walls of both sides of the mounting groove 24 are rotatably connected to a bidirectional lead screw 25 through bearings. The outer side of the bidirectional lead screw 25 is fixedly sleeved with a worm gear 26. A servo motor 27 is fixedly installed on the front side of the lifting block 23. The output shaft of the servo motor 27 is fixedly installed with a worm gear 28 through a coupling. One end of the worm gear 28 passes through and extends into the interior of the mounting groove 24, and its outer surface meshes with the tooth surface of the worm gear 26.

[0033] With the servo motor 27 driving the worm 28 to rotate and meshing with the worm wheel 26, the bidirectional lead screw 25 rotates. The symmetrically distributed threaded blocks 29 connected to its external threads slide along the inner wall of the mounting groove 24. The lower end of the threaded blocks 29 is fixedly connected to the cutter 210, thereby precisely adjusting the spacing of the cutter 210 to adapt to different specifications of bamboo leaves and meet the needs of various zongzi sizes.

[0034] The front and back of the lifting block 23 are fixedly connected with symmetrically distributed mounting plates 211. The inner wall of the mounting plate 211 is slidably connected with a slide rod 212. The upper end of the slide rod 212 is fixedly connected with a limiting block 213, and the lower end is fixedly connected with a pressure plate 214. The upper end of the pressure plate 214 is fixedly connected with symmetrically distributed support springs 215. One end of the support spring 215 is fixedly connected to the lower end of the mounting plate 211.

[0035] When the piston rod of the servo electric cylinder 216 fixedly installed on the upper end of the fixed bracket 2 extends and drives the lifting block 23 to slide down, the pressure plate 214 first contacts the bamboo leaf, and the support spring 215 is compressed. The elastic buffer adapts to the natural bending shape of the bamboo leaf, so that the pressure plate 214 presses the bamboo leaf evenly, ensuring that the edges are even during trimming. At the same time, it provides stable support for cutting and improves the cutting quality. The servo electric cylinder 216 provides power for the movement of the lifting block 23, making the cutting process stable and efficient.

[0036] The trimming table 1 is equipped with a waste collection mechanism, including two symmetrically distributed collection channels 3 on the upper part of the trimming table 1, which provide a falling channel for trimming waste.

[0037] The inner walls on both sides of the trimming table 1 are fixedly connected with symmetrically distributed guide inclined plates 31, which can guide the waste to slide down smoothly. The front of the trimming table 1 is movably connected with a collection box 32, which makes it convenient for staff to take out the waste regularly. This waste can be used for fermentation to make recycled fertilizer, realizing resource recycling and conforming to the concept of green processing.

[0038] It should be noted that the electrical equipment mentioned above is all programmed and controlled using existing PLC controllers. Since this is a mature technology, it will not be described in detail.

[0039] The working process of this utility model:

[0040] Step 1: Place the bamboo leaf at the center of the trimming table 1. Based on the original length of the bamboo leaf to be processed, start the servo motor 27. The output shaft of the servo motor 27 drives the worm gear 28 to rotate through the coupling. The worm gear 28 meshes with the worm wheel 26, driving the bidirectional lead screw 25 to rotate. The symmetrical threaded block 29 on the outside of the bidirectional lead screw 25 slides along the inner wall of the mounting groove 24, driving the cutter 210 to move synchronously until the distance between the two cutters 210 matches the remaining length of the bamboo leaf. This process can quickly adapt to the trimming needs of bamboo leaves from different origins and different sizes of zongzi. Start the servo electric cylinder 216. The piston rod of the servo electric cylinder 216 extends, driving the lifting block 23 to slide down along the slide groove 21 and the guide slider 22. The pressure plate 214 first contacts the bamboo leaf, and the support spring 215 is compressed. The elastic buffer adapts to the natural curvature of the bamboo leaf, so that the pressure plate 214 presses the bamboo leaf evenly, ensuring that the edges of the bamboo leaf are flat and stable during trimming.

[0041] Step two: After the pressure plate 214 continues to press and position the bamboo leaves, the cutter 210 continues to slide down with the lifting block 23, cutting off the unusable parts at both ends of the bamboo leaves. The cutter 210 is made of sharp alloy material, and with the stable power of the servo electric cylinder 216, it can quickly cut the bamboo leaves, ensuring that the edges of the bamboo leaves are neat after trimming. After cutting, the servo motor 27 is started, driving the worm gear 28 to rotate clockwise. The bidirectional lead screw 25 drives the two cutters 210 to move in opposite directions. During the movement, the cutters 210 scrape the waste generated from the cutting table 1 onto the collection channel 3. The guide plate 31 in the collection channel 3 guides the waste to slide down, and finally collects it into the collection box 32. It can then be directly used for fermentation to make recycled fertilizer, realizing resource recycling.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bamboo leaf pruning mechanism, comprising a pruning table (1), characterized in that: A cutting adjustment mechanism is provided above the trimming table (1); The cutting adjustment mechanism includes a fixed bracket (2), and symmetrically distributed sliding grooves (21) are provided on the inner walls of both sides of the fixed bracket (2). Guide sliders (22) are slidably connected to the inner walls of the sliding grooves (21). Lifting blocks (23) are fixedly connected to the opposite ends of the two guide sliders (22). The lower end of the lifting block (23) is provided with an installation groove (24). The inner walls of both sides of the installation groove (24) are rotatably connected to a double-acting screw (25) through bearings. A worm gear (26) is fixedly sleeved on the outside of the double-acting screw (25). The trimming table (1) is equipped with a waste collection mechanism inside.

2. The bamboo leaf pruning mechanism according to claim 1, characterized in that: A servo motor (27) is fixedly installed on the front of the lifting block (23). The output shaft of the servo motor (27) is fixedly installed with a worm gear (28) through a coupling. One end of the worm gear (28) passes through and extends into the interior of the mounting groove (24).

3. The bamboo leaf pruning mechanism according to claim 2, characterized in that: The outer surface of the worm (28) meshes with the tooth surface of the worm wheel (26), and the external thread of the bidirectional screw (25) is connected with symmetrically distributed threaded blocks (29), the upper outer end of the threaded blocks (29) is slidably connected to the inner wall of the mounting groove (24).

4. The bamboo leaf pruning mechanism according to claim 3, characterized in that: The lower end of the threaded block (29) is fixedly connected to a cutter (210), and the front and back of the lifting block (23) are fixedly connected to symmetrically distributed mounting plates (211). The inner wall of the mounting plate (211) is slidably connected to a slide rod (212), and the upper end of the slide rod (212) is fixedly connected to a limit block (213).

5. A bamboo leaf pruning mechanism according to claim 4, characterized in that: The lower end of the limiting block (213) contacts the upper end of the mounting plate (211), and the lower ends of the two sliding rods (212) are fixedly connected to pressure plates (214). The upper ends of the pressure plates (214) are fixedly connected to symmetrically distributed support springs (215).

6. The bamboo leaf pruning mechanism according to claim 5, characterized in that: One end of the support spring (215) is fixedly connected to the lower end of the mounting plate (211), and a servo electric cylinder (216) is fixedly installed on the upper end of the fixed bracket (2). One end of the piston rod of the servo electric cylinder (216) passes through the fixed bracket (2) and is fixedly connected to the upper end of the lifting block (23).

7. The bamboo leaf pruning mechanism according to claim 1, characterized in that: The waste collection mechanism includes a collection channel (3), two collection channels (3) are symmetrically distributed at the upper end of the trimming table (1), and symmetrically distributed guide inclined plates (31) are fixedly connected to the inner walls on both sides of the trimming table (1). A collection box (32) is movably inserted into the front of the trimming table (1).

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