A scanning and cutting device for irregularly shaped adhesive materials

Abstract

This utility model discloses a scanning and cutting device for irregularly shaped adhesive materials, including a frame, a conveying component mounted on the frame for conveying the irregularly shaped adhesive material to be processed, a laser scanning component mounted on the frame for detecting the weight of the conveyed irregularly shaped adhesive material, and a cutting component for cutting the irregularly shaped adhesive material. During the cutting process, this device, through the cooperation of the conveying component, laser scanning component, fixing mechanism, and cutting component, identifies the weight of the conveyed adhesive block and the position of the designated weight for cutting. Combined with the adjustment component for adjusting the position of the cutting component, the rotation of the irregularly shaped adhesive material, and the use of a three-dimensional model of the irregularly shaped adhesive material established during weight identification, the device precisely switches to the designated position of the irregularly shaped adhesive material. This precise cutting action ensures the weight of the cut irregularly shaped adhesive material, further guaranteeing high-quality processing.

Description

Technical Field

[0001] This utility model relates to the field of irregular-shaped adhesive material cutting technology, specifically to an irregular-shaped adhesive material scanning and cutting device. Background Technology

[0002] During the processing of irregularly shaped adhesive materials, the materials need to be cut into specified weights according to requirements. However, due to irregular external forces such as transportation and placement, irregular deformation of irregularly shaped adhesive materials can occur. This makes it difficult to accurately control the weight of the cut materials during the actual cutting process, thus affecting the high-quality processing of the materials.

[0003] Therefore, there is an urgent need for a scanning and cutting device for irregularly shaped adhesive materials to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a scanning and cutting device for irregularly shaped adhesive materials to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an irregularly shaped adhesive material scanning and cutting device, including a frame, wherein a lifting weighing component for adhesive material weight identification is provided on the frame, and further comprising: A conveying assembly, mounted on a frame, is used for conveying irregularly shaped adhesive materials to be processed; A laser scanning component, mounted on the frame, is used to detect the weight of irregularly shaped adhesive materials after delivery. Cutting assembly for cutting irregularly shaped adhesive materials; In addition, a fixing mechanism and support components are installed on the frame to fix irregularly shaped adhesive materials during the cutting process.

[0006] The conveying assembly includes two sets of mounting brackets fixed to the upper end of the frame. Multiple sets of rotating shafts are rotatably connected between the two sets of mounting brackets. A drive motor for driving the rotating shafts is installed on the mounting bracket. Adjacent sets of rotating shafts are connected and driven by a sprocket and chain assembly. A conveying roller for conveying irregularly shaped rubber materials is fixed on the rotating shaft.

[0007] The laser scanning assembly includes a U-shaped base, on which a first laser scanner and a second laser scanner are mounted, and a rotating assembly for rotating the U-shaped base is provided on the frame.

[0008] The rotating assembly includes a first U-shaped frame fixed to the frame, the U-shaped seat being located between the conveying roller and the first U-shaped frame, and a first motor for rotating the U-shaped seat being mounted on the first U-shaped frame.

[0009] The fixing mechanism includes a second U-shaped frame fixed to the machine frame, a rotating disk for abutting against the upper end of the irregularly shaped adhesive material, and a second motor for rotating the rotating disk is installed on the second U-shaped frame.

[0010] The support assembly includes a mounting base fixed to the frame, a support plate disposed above the mounting base, and a first cylinder for lifting and pushing the support plate is mounted on the mounting base, with the output end of the first cylinder rotatably connected to the support plate.

[0011] The cutting assembly includes an L-shaped plate, and an adjustment assembly for adjusting the position of the L-shaped plate is provided between the L-shaped plate and the second U-shaped frame. A mounting plate is provided below the L-shaped plate, and a second cylinder for driving the mounting plate is mounted on the L-shaped plate. A cutter is rotatably connected to the mounting plate via a mounting shaft, and a fourth motor for driving the mounting shaft is mounted on the mounting plate.

[0012] The adjustment assembly includes a threaded tube rotatably connected to a second U-shaped frame, a threaded rod threadedly engaged with the threaded tube, one end of the threaded rod being fixed to an L-shaped plate, a third motor for driving the threaded tube being mounted on the second U-shaped frame, a sleeve being fixed on the second U-shaped frame, a slide rod being slidably connected to the sleeve, and one end of the slide rod being fixed to the L-shaped plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model discloses a scanning and cutting device for irregularly shaped adhesive materials. During the cutting process, through the cooperation of components such as a conveying component, a laser scanning component, a fixing mechanism, and a cutting component, the device identifies the weight of the conveyed adhesive block and the position of the designated weight for cutting. Combined with the adjustment component to adjust the position of the cutting component, the rotation of the irregularly shaped adhesive material, and the three-dimensional model of the irregularly shaped adhesive material established during the weight identification process, the device precisely switches the designated position of the irregularly shaped adhesive material. Through precise cutting, the device ensures the weight of the irregularly shaped adhesive material after cutting, further guaranteeing the high-quality processing of the irregularly shaped adhesive material. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall external structure of this utility model; Figure 2 This is a schematic diagram of the laser scanning component and rotating component of this utility model; Figure 3 This is a schematic diagram of the fixing mechanism and support components of this utility model; Figure 4 This is a schematic diagram of the cutting component and adjustment component of this utility model.

[0015] In the diagram: 1. Frame; 201. Mounting frame; 202. Rotating shaft; 203. Conveyor roller; 204. Sprocket and chain assembly; 301. U-shaped seat; 302. First laser scanner; 303. Second laser scanner; 401. First U-shaped frame; 402. First motor; 501. Second U-shaped frame; 502. Rotating disk; 503. Second motor; 601. L-shaped plate; 602. Mounting plate; 603. Second cylinder; 604. Mounting shaft; 605. Cutter; 606. Fourth motor; 701. Threaded pipe; 702. Threaded rod; 703. Third motor; 704. Sleeve; 705. Slide rod; 801. Mounting base; 802. Support plate; 803. First cylinder. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 The present invention provides a scanning and cutting device for irregularly shaped adhesive materials, including a frame 1, on which a lifting weighing component for identifying the weight of the adhesive material is provided; It is worth noting here that the working principle and operation method of the lifting weighing component are conventional weighing components, and will not be described in detail here. Also includes: A conveying assembly, mounted on frame 1, is used for conveying irregularly shaped adhesive materials to be processed; A laser scanning component, mounted on frame 1, is used to detect the weight of irregularly shaped adhesive materials after delivery. Cutting assembly for cutting irregularly shaped adhesive materials; And, a fixing mechanism and support assembly for fixing irregularly shaped adhesive materials during the cutting process, which are installed on the frame 1; It should be noted that during the cutting of irregularly shaped adhesive materials, the conveying component, laser scanning component, fixing mechanism, and cutting component work together to identify the weight of the conveyed adhesive block and the position of the designated weight for cutting. Then, combined with the adjustment component to adjust the position of the cutting component, the rotation of the irregularly shaped adhesive material, and the 3D model of the irregularly shaped adhesive material established during the weight identification process, the designated position of the irregularly shaped adhesive material is precisely switched. Through precise cutting, the weight of the irregularly shaped adhesive material after cutting is guaranteed, further ensuring the high-quality processing of the irregularly shaped adhesive material.

[0018] The conveying assembly includes two sets of mounting brackets 201 fixed to the upper end of the frame 1. Multiple sets of rotating shafts 202 are rotatably connected between the two sets of mounting brackets 201. A drive motor for driving the rotating shafts 202 is mounted on the mounting brackets 201. Adjacent sets of rotating shafts 202 are connected and driven by a sprocket and chain assembly 204. A conveying roller 203 for conveying irregularly shaped rubber materials is fixed on the rotating shaft 202. It should be noted here that during the cutting of irregularly shaped rubber materials, the irregularly shaped rubber materials are placed on the conveying roller 203 of the conveying assembly. After placement, the placement of the irregularly shaped rubber materials is conveyed by driving the rotating shaft 202 and the conveying roller 203 through the drive motor. It is worth noting at this point that the sprocket and chain assembly 204 is used to assist in the connection and transmission between the two sets of rotating shafts 202. As a conventional transmission component, the working principle and operation of the sprocket and chain assembly 204 will not be described in detail here.

[0019] The laser scanning assembly includes a U-shaped base 301, on which a first laser scanner 302 and a second laser scanner 303 are mounted. A rotating assembly for rotating the U-shaped base 301 is provided on the frame 1. It is worth noting here that the second laser scanner 303 is located below the first laser scanner 302 and between the two sets of conveyor rollers 203, so as to avoid the conveyor rollers 203 from obstructing the scanning.

[0020] The rotating assembly includes a first U-shaped frame 401 fixed on the frame 1, a U-shaped seat 301 located between the conveying roller 203 and the first U-shaped frame 401, and a first motor 402 for rotating the U-shaped seat 301 mounted on the first U-shaped frame 401. It should be noted that: when the first laser scanner 302 and the second laser scanner 303 on the U-shaped base 301 are started, the shape of the conveyed irregularly shaped adhesive material is laser scanned by the first laser scanner 302 and the second laser scanner 303. During the scanning process, the U-shaped base 301 is rotated by the rotating component. The rotation of the U-shaped base 301 drives the first laser scanner 302 and the second laser scanner 303 to rotate around the irregularly shaped adhesive material. During the rotation, the first laser scanner 302 and the second laser scanner 303 emit laser beams to the outer surface of the adhesive block. By measuring the time from laser emission to reception, the distance between each point on the surface of the adhesive block and the scanner is calculated, thereby obtaining the three-dimensional coordinate information of the upper and lower surfaces of the adhesive block. Based on these coordinate data, a three-dimensional model of the adhesive block is constructed, and the algorithm is used to calculate the position where the adhesive block can be cut to a specified weight. It is worth noting here that using the first laser scanner 302 and the second laser scanner 303 to emit laser beams to the outer surface of the adhesive block, and calculating the distance between each point on the surface of the adhesive block and the scanner by measuring the time from laser emission to reception, thereby obtaining the three-dimensional coordinate information of the upper and lower surfaces of the adhesive block, is a conventional technical means for workpiece shape recognition. In this application, it is considered prior art and will not be described in detail here. Additionally, it should be noted that the cutting process is allowed to have an error of ±100g.

[0021] The fixing mechanism includes a second U-shaped frame 501 fixed to the frame 1, a rotating disk 502 for abutting against the upper end of the irregularly shaped adhesive material is provided on the second U-shaped frame 501, and a second motor 503 for rotating the rotating disk 502 is installed on the second U-shaped frame 501; the support assembly includes a mounting base 801 fixed to the frame 1, a support plate 802 is provided above the mounting base 801, and a first cylinder 803 for lifting and pushing the support plate 802 is installed on the mounting base 801, and the output end of the first cylinder 803 is rotatably connected to the support plate 802; It should be noted that after the weight of the conveyed rubber block is identified, the irregularly shaped rubber material is conveyed to the top of the support plate 802 by the conveying component. After the conveying is completed, the support plate 802 is driven to move upward by the first cylinder 803. During the upward movement of the support plate 802, the support plate 802 abuts against the bottom of the conveyed irregularly shaped rubber material. During the abutment process, the irregularly shaped rubber material is pushed upward and abuts against the rotating disk 502. Through the supporting action of the support plate 802 and the rotation action of the rotating disk 502, the irregularly shaped rubber material is clamped and fixed. After clamping, the rotating disk 502 is driven to rotate by the second motor 503. The rotation of the rotating disk 502 drives the fixed and clamped irregularly shaped rubber material to rotate.

[0022] The cutting assembly includes an L-shaped plate 601. An adjustment assembly for adjusting the position of the L-shaped plate 601 is provided between the L-shaped plate 601 and the second U-shaped frame 501. A mounting plate 602 is provided below the L-shaped plate 601. A second cylinder 603 for driving the mounting plate 602 is mounted on the L-shaped plate 601. A cutter 605 is rotatably connected to the mounting plate 602 via a mounting shaft 604. A fourth motor 606 for driving the mounting shaft 604 is mounted on the mounting plate 602. It should be noted that: the second cylinder 603 drives the mounting plate 602 to descend. During the descent of the mounting plate 602, the cutter 605 cuts the irregular rubber block. During the cutting process, the fourth motor 606 drives the mounting shaft 604 and the cutter 605 to rotate. The rotation of the cutter 605 facilitates cutting at different tilt angles, further enabling more flexible cutting.

[0023] The adjustment assembly includes a threaded tube 701 rotatably connected to the second U-shaped frame 501, a threaded rod 702 threadedly engaged with the threaded tube 701, one end of the threaded rod 702 being fixed to the L-shaped plate 601, a third motor 703 for driving the threaded tube 701 being mounted on the second U-shaped frame 501, a sleeve 704 fixed on the second U-shaped frame 501, a slide rod 705 slidably connected to the sleeve 704, one end of the slide rod 705 being fixed to the L-shaped plate 601; It should be noted here that: the threaded tube 701 is driven to rotate by the third motor 703. During the rotation of the threaded tube 701, the L-shaped plate 601 under force is moved by the mutual meshing transmission between the threaded tube 701 and the threaded rod 702 and the sliding guidance of the sleeve 704 and the slide rod 705. The position of the cutting is adjusted by the movement of the L-shaped plate 601.

[0024] Working principle: During the cutting of irregularly shaped rubber materials, the irregularly shaped rubber materials are placed on the conveying roller 203 of the conveying component. After placement, the irregularly shaped rubber materials are conveyed by driving the rotating shaft 202 and the conveying roller 203. During the conveying process, the weight of the irregularly shaped rubber materials is identified by the lifting weighing component. By conveying the irregularly shaped adhesive material, the material is positioned between U-shaped seats 301. After conveying, the first laser scanner 302 and the second laser scanner 303 on the U-shaped seats 301 are activated. The first laser scanner 302 and the second laser scanner 303 perform laser scanning on the shape of the conveyed irregularly shaped adhesive material. During the scanning process, the U-shaped seats 301 are rotated by a rotating component. The rotation of the U-shaped seats 301 causes the first laser scanner 302 and the second laser scanner 303 to rotate around the irregularly shaped adhesive material. During the rotation, the first laser scanner 302 and the second laser scanner 303 emit laser beams to the outer surface of the adhesive block. By measuring the time from laser emission to reception, the distance between each point on the surface of the adhesive block and the scanner is calculated, thereby obtaining the three-dimensional coordinate information of the upper and lower surfaces of the adhesive block. Based on these coordinate data, a three-dimensional model of the adhesive block is constructed, and an algorithm is used to calculate the position where the adhesive block can be cut to a specified weight. After identifying the weight of the conveyed rubber block and the location of the designated weight for cutting, the irregularly shaped rubber material is conveyed to the top of the support plate 802 via the conveying component. After conveying, the support plate 802 is driven upward by the first cylinder 803. During the upward movement of the support plate 802, it comes into contact with the bottom of the conveyed irregularly shaped rubber material. During this contact, the irregularly shaped rubber material is pushed upward and comes into contact with the rotating disk 502. Through the support of the support plate 802 and the rotation of the rotating disk 502, the irregularly shaped rubber material is clamped and fixed. After clamping, the rotating disk 502 is driven to rotate by the second motor 503. The rotation of the rotating disk 502 causes the clamped irregularly shaped rubber material to rotate. During the rotation of the irregularly shaped rubber material, the position of the cutting component is adjusted by the adjusting component, which, in conjunction with the rotation of the irregularly shaped rubber material and the three-dimensional model of the irregularly shaped rubber material established during the weight identification process, precisely switches the designated position of the irregularly shaped rubber material. Through precise cutting, the weight of the irregularly shaped rubber material after cutting is ensured, further guaranteeing the high-quality processing of the irregularly shaped rubber material.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A scanning and cutting device for irregularly shaped adhesive materials, comprising: A frame (1) is provided with a lifting weighing component for identifying the weight of the adhesive material; Its characteristic is that it further includes: A conveying assembly, mounted on a frame (1), is used for conveying irregularly shaped adhesive materials to be processed; A laser scanning component is mounted on the frame (1) for detecting the weight of the irregularly shaped adhesive material after delivery; Cutting assembly for cutting irregularly shaped adhesive materials; In addition, a fixing mechanism and support assembly for fixing irregularly shaped adhesive materials during the cutting process are provided on the frame (1).

2. The profiled rubber material scanning and cutting apparatus according to claim 1, characterized in that: The conveying assembly includes two sets of mounting brackets (201) fixed to the upper end of the frame (1). Multiple sets of rotating shafts (202) are rotatably connected between the two sets of mounting brackets (201). A drive motor for driving the rotating shafts (202) is installed on the mounting brackets (201). Two adjacent sets of rotating shafts (202) are connected and driven by a sprocket and chain assembly (204). A conveying roller (203) for conveying irregularly shaped rubber materials is fixed on the rotating shaft (202).

3. The profiled rubber material scanning and cutting apparatus according to claim 2, characterized in that: The laser scanning assembly includes a U-shaped base (301), on which a first laser scanner (302) and a second laser scanner (303) are mounted, and a rotating assembly for rotating the U-shaped base (301) is provided on the frame (1).

4. The profiled rubber material scanning and cutting apparatus according to claim 3, characterized in that: The rotating assembly includes a first U-shaped frame (401) fixed on the frame (1), the U-shaped seat (301) is located between the conveying roller (203) and the first U-shaped frame (401), and a first motor (402) for rotating the U-shaped seat (301) is installed on the first U-shaped frame (401).

5. The profiled rubber material scanning and cutting apparatus according to claim 4, characterized in that: The fixing mechanism includes a second U-shaped frame (501) fixed on the frame (1), a rotating disk (502) for abutting against the upper end of the irregularly shaped adhesive material is provided on the second U-shaped frame (501), and a second motor (503) for rotating the rotating disk (502) is installed on the second U-shaped frame (501).

6. The profiled rubber material scanning and cutting apparatus according to claim 5, characterized in that: The support assembly includes a mounting base (801) fixed on the frame (1), a support plate (802) is provided above the mounting base (801), and a first cylinder (803) for lifting and pushing the support plate (802) is installed on the mounting base (801). The output end of the first cylinder (803) is rotatably connected to the support plate (802).

7. The profiled rubber material scanning and cutting apparatus according to claim 5, characterized in that: The cutting assembly includes an L-shaped plate (601), and an adjustment assembly for adjusting the position of the L-shaped plate (601) is provided between the L-shaped plate (601) and the second U-shaped frame (501). A mounting plate (602) is provided below the L-shaped plate (601). A second cylinder (603) for driving the mounting plate (602) is mounted on the L-shaped plate (601). A cutter (605) is rotatably connected to the mounting plate (602) via a mounting shaft (604). A fourth motor (606) for driving the mounting shaft 604 is mounted on the mounting plate (602).

8. The irregularly shaped adhesive material scanning and cutting device according to claim 7, characterized in that: The adjustment assembly includes a threaded tube (701) rotatably connected to a second U-shaped frame (501), a threaded rod (702) threadedly engaged with the threaded tube (701), one end of the threaded rod (702) being fixed to an L-shaped plate (601), a third motor (703) for driving the threaded tube (701) being mounted on the second U-shaped frame (501), a sleeve (704) fixed on the second U-shaped frame (501), a slide rod (705) slidably connected to the sleeve (704), one end of the slide rod (705) being fixed to the L-shaped plate (601).

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