A terminal inspection and cutting device

Abstract

This utility model relates to the field of terminal processing equipment technology, specifically to a terminal inspection and cutting device, comprising: an operating table, on which a feeding component, an inspection component, and a cutting component are sequentially arranged along the terminal conveying direction; a control module is fixedly connected to one side of the operating table, and the control module is electrically connected to the feeding component, the inspection component, and the cutting component respectively; the control module is used to control the coordinated work between the components; a display screen is fixedly connected to one side of the feeding component; and moving components are arranged at the four corners of the bottom of the operating table. This utility model integrates feeding, visual inspection, image processing, cutting, and waste collection functions into one operating table, and coordinates the coordinated work of the components through the control module, realizing full automation from feeding to finished product sorting, thereby reducing the time and labor costs of material transfer between processes in the traditional mode, and thus greatly improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of terminal processing equipment technology, specifically to a terminal detection and cutting device. Background Technology

[0002] Terminals are fundamental components in electrical connection systems, and their processing quality directly affects the reliability and stability of the entire circuit. A typical precision terminal processing flow involves multiple steps, including roll feeding, precision stamping, online inspection, fixed-length cutting, and final collection.

[0003] In the traditional production model, inspection and cutting are designed as two independent and separate processes. The terminal strips are first visually inspected at a dedicated inspection station to screen out semi-finished products that meet the requirements in terms of size, shape or appearance. These qualified products are then transferred to the cutting equipment for cutting processing.

[0004] This step-by-step processing method has the following problems: First, the transfer between processes is time-consuming, resulting in low overall processing efficiency; second, the terminals are prone to positional shifts during the transfer process, making it difficult to accurately position them during subsequent cutting, affecting cutting accuracy and thus reducing the product qualification rate. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a terminal detection and cutting device, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a terminal detection and cutting device, including: an operating table, on which a feeding component, a detection component and a cutting component are arranged sequentially along the terminal conveying direction; a control module is fixedly connected to one side of the operating table; the control module is electrically connected to the feeding component, the detection component and the cutting component respectively; the control module is used to control the coordinated work between the components; a display screen is fixedly connected to one side of the feeding component; and moving components are arranged at the four corners of the bottom of the operating table.

[0007] Furthermore, the feeding assembly includes a bracket, which is fixedly connected to both sides of the top of the operating table, and a feeding motor is fixedly connected to one side of the bracket.

[0008] Furthermore, the output end of the feeding motor is connected to a feeding disc via a spline, the feeding disc is rotatably connected to one end of the bracket, and the other end of the bracket is rotatably connected to a guide disc.

[0009] Furthermore, the detection component includes a base, which is fixedly connected to the top of the operating table, and support rods are fixedly connected to both sides of the top of the base.

[0010] Furthermore, an industrial camera is fixedly connected to one side of the support rod, and an image processing module is fixedly connected to the top of the industrial camera. The image processing module is electrically connected to the display screen.

[0011] Furthermore, the lens of the industrial camera is oriented towards the terminal conveying path, the industrial camera is electrically connected to the image processing module, and a supplementary light is fixedly connected to the bottom of the industrial camera.

[0012] Furthermore, the cutting assembly includes a cutting bracket, a positioning groove is provided in the middle of the top of the cutting bracket, and a gantry is fixedly connected to one end of the top of the cutting bracket.

[0013] Furthermore, a cutting cylinder is fixedly connected to the top of the gantry frame, and a cutting blade is fixedly connected to the output end of the cutting cylinder. The cutting assembly also includes a waste collection box, which is located below the cutting position.

[0014] Furthermore, the movable component includes a mounting plate, which is fixedly connected to the bottom of the operating table, and a caster wheel is fixedly connected to one side of the bottom of the mounting plate.

[0015] Furthermore, an electric telescopic rod is fixedly connected to the other side of the bottom of the mounting plate, a support foot is fixedly connected to the output end of the electric telescopic rod, and an anti-slip pad is fixedly connected to the bottom end of the support foot.

[0016] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. This utility model integrates feeding, visual inspection, image processing, cutting, and waste collection functions onto a single operating platform. A control module coordinates the collaborative work of each component, achieving full automation from feeding to finished product sorting. This reduces the time and labor costs associated with material transfer between processes in the traditional model, thereby significantly improving production efficiency. 2. By setting up the detection components, the industrial camera can capture image defects of the terminal strip during use. The image processing module quickly analyzes and feeds back the results. The control module can accurately control the cutting components according to the detection results, accurately cut qualified products, and at the same time alarm or sort unqualified products, effectively preventing defective products from flowing into the next stage and ensuring the qualification rate and consistency of the final product. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the feeding component structure of this utility model; Figure 3 This is a schematic diagram of the detection component structure of this utility model; Figure 4 This is a schematic diagram of the cutting component structure of this utility model; Figure 5 This is a schematic diagram of the structure of the mobile component of this utility model.

[0019] The labels in the diagram represent: 1. Operating table; 2. Feeding assembly; 201. Support frame; 202. Feeding motor; 203. Feeding tray; 204. Guide plate; 3. Detection assembly; 301. Base; 302. Support rod; 303. Industrial camera; 304. Image processing module; 305. Fill light; 4. Cutting assembly; 401. Cutting bracket; 402. Positioning slot; 403. Gantry frame; 404. Cutting cylinder; 405. Cutting blade; 406. Waste collection box; 5. Control module; 6. Display screen; 7. Moving assembly; 701. Mounting plate; 702. Casters; 703. Electric telescopic rod; 704. Support feet; 705. Anti-slip mat. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0021] The present invention will be further described below with reference to the embodiments. Example 1:

[0022] Reference Figure 1-5 This is the first embodiment of the present invention, which discloses a terminal detection and cutting device, including: an operating table 1, on which a feeding component 2, a detection component 3 and a cutting component 4 are arranged sequentially along the terminal conveying direction; a control module 5 is fixedly connected to one side of the operating table 1, and the control module 5 is electrically connected to the feeding component 2, the detection component 3 and the cutting component 4 respectively; the control module 5 is used to control the coordinated work between the components; a display screen 6 is fixedly connected to one side of the feeding component 2; and moving components 7 are arranged at the four corners of the bottom of the operating table 1.

[0023] This utility model integrates feeding, visual inspection, image processing, cutting and waste collection functions into one operating table 1, and coordinates the work of each component through the control module 5, realizing full automation from feeding to finished product sorting, thereby reducing the time and labor costs of material transfer between processes in the traditional mode, and thus greatly improving production efficiency. Example 2:

[0024] Reference Figure 1-5 This is the second embodiment of the present invention, which differs from the first embodiment in that: The feeding assembly 2 includes a bracket 201, which is fixedly connected to both sides of the top of the operating table 1. A feeding motor 202 is fixedly connected to one side of the bracket 201. The output end of the feeding motor 202 is connected to a feeding disc 203 via a spline. The feeding disc 203 is rotatably connected to one end of the bracket 201. A guide disc 204 is rotatably connected to the other end of the bracket 201.

[0025] The detection component 3 includes a base 301, which is fixedly connected to the top of the operating table 1. Support rods 302 are fixedly connected to both sides of the top of the base 301. An industrial camera 303 is fixedly connected to one side of the support rods 302. An image processing module 304 is fixedly connected to the top of the industrial camera 303. The image processing module 304 is electrically connected to the display screen 6. The lens of the industrial camera 303 faces the terminal conveying path. The industrial camera 303 is electrically connected to the image processing module 304. A supplementary light 305 is fixedly connected to the bottom of the industrial camera 303.

[0026] The cutting assembly 4 includes a cutting bracket 401, a positioning groove 402 is provided in the middle of the top of the cutting bracket 401, a gantry frame 403 is fixedly connected to one end of the top of the cutting bracket 401, a cutting cylinder 404 is fixedly connected to the top of the gantry frame 403, a cutting blade 405 is fixedly connected to the output end of the cutting cylinder 404, and the cutting assembly 4 also includes a waste collection box 406, which is located below the cutting position.

[0027] The movable component 7 includes a mounting plate 701, which is fixedly connected to the bottom of the operating table 1. A caster wheel 702 is fixedly connected to one side of the bottom of the mounting plate 701, and an electric telescopic rod 703 is fixedly connected to the other side of the bottom of the mounting plate 701. A support foot 704 is fixedly connected to the output end of the electric telescopic rod 703, and an anti-slip pad 705 is fixedly connected to the bottom end of the support foot 704.

[0028] By setting up the detection component 3, the industrial camera 303 can capture image defects of the terminal strip during use. The image processing module 304 quickly analyzes and feeds back the results. The control module 5 can accurately control the cutting component 4 according to the detection results, accurately cut qualified products, and at the same time alarm or sort unqualified products, effectively preventing defective products from flowing into the next stage and ensuring the qualification rate and consistency of the final product.

[0029] The remaining structure is the same as that in Example 1.

[0030] The workflow of this utility model is as follows: First, the operator loads the rolled terminal strip onto the feeding tray 203 of the feeding assembly 2, and pulls the front end of the strip through the guide plate 204, passing under the area below the detection assembly 3, and finally lays it flat and fixed in the positioning groove 402 of the cutting assembly 4. Then, the equipment is started through the control module 5, relevant parameters are set, the feeding motor 202 starts according to the set program, and drives the feeding tray 203 to rotate intermittently through the spline, thereby pulling the terminal strip forward accurately and step by step. When the terminal strip passes under the detection assembly 3, the supplementary light 305 is activated to provide uniform illumination, and the industrial camera 303 is triggered synchronously to acquire images of the terminal. The acquired image data is transmitted in real time to the image processing module 304 for analysis and processing, and the detection results are simultaneously fed back to the control module 5 and displayed in real time on the display screen 6. Secondly, the control module 5 makes a judgment based on the received detection result signal. If the image processing module 304 determines that the terminal at the current workstation is a qualified product, the control module 5 sends an instruction to the cutting component 4. The cutting cylinder 404 drives the cutting blade 405 to move downward and cut the qualified terminal off the continuous material strip. The generated waste chips fall into the waste collection box 406 below. If a defective product is detected, the control module 5 can control the equipment to pause and alarm. Through the setting of the detection component 3, the industrial camera 303 can capture the image defects of the terminal strip during use. The image processing module 304 quickly analyzes and feeds back the results. The control module 5 can accurately control the cutting component 4 according to the detection results to accurately cut the qualified products, and at the same time alarm or sort the defective products, effectively preventing defective products from flowing into the next stage and ensuring the pass rate and consistency of the final product. Finally, when the equipment needs to be moved, the support foot 704 is raised by controlling the electric telescopic rod 703 of the moving component 7, so that the caster wheel 702 can contact the ground and push it. After positioning, the electric telescopic rod 703 is retracted so that the support foot 704 and its anti-slip pad 705 touch the ground, thus stabilizing the equipment. This utility model integrates feeding, visual inspection, image processing, cutting and waste collection functions into one operating table 1, and coordinates the work of each component through the control module 5, realizing full automation from feeding to finished product sorting, thereby reducing the time and labor cost of material transfer between processes in the traditional mode, and thus greatly improving production efficiency.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A terminal detection and cutting device, characterized in that, include: An operating table (1) is provided with a feeding component (2), a detection component (3) and a cutting component (4) arranged sequentially along the terminal conveying direction. A control module (5) is fixedly connected to one side of the operating table (1). The control module (5) is electrically connected to the feeding component (2), the detection component (3) and the cutting component (4) respectively. The control module (5) is used to control the coordinated work between the components. A display screen (6) is fixedly connected to one side of the feeding component (2). Moving components (7) are provided at the four corners of the bottom of the operating table (1).

2. The terminal detecting and cutting apparatus according to claim 1, wherein The feeding assembly (2) includes a bracket (201), which is fixedly connected to both sides of the top of the operating table (1), and a feeding motor (202) is fixedly connected to one side of the bracket (201).

3. The terminal detecting and cutting apparatus according to claim 2, wherein The output end of the feeding motor (202) is connected to the feeding disc (203) via a spline. The feeding disc (203) is rotatably connected to one end of the bracket (201), and the other end of the bracket (201) is rotatably connected to the guide disc (204).

4. The terminal detecting and cutting apparatus according to claim 1, wherein The detection component (3) includes a base (301), which is fixedly connected to the top of the operating table (1), and support rods (302) are fixedly connected to both sides of the top of the base (301).

5. The terminal detecting and cutting apparatus according to claim 4, wherein An industrial camera (303) is fixedly connected to one side of the support rod (302), and an image processing module (304) is fixedly connected to the top of the industrial camera (303). The image processing module (304) is electrically connected to the display screen (6).

6. The terminal detecting and cutting apparatus according to claim 5, wherein The lens of the industrial camera (303) is oriented toward the terminal conveying path. The industrial camera (303) is electrically connected to the image processing module (304). A supplementary light (305) is fixedly connected to the lower part of the industrial camera (303).

7. The terminal detection and cutting device according to claim 1, characterized in that, The cutting assembly (4) includes a cutting bracket (401), a positioning groove (402) is provided in the middle of the top of the cutting bracket (401), and a gantry frame (403) is fixedly connected to one end of the top of the cutting bracket (401).

8. The terminal detecting and cutting apparatus according to claim 7, wherein A cutting cylinder (404) is fixedly connected to the top of the gantry (403), and a cutting blade (405) is fixedly connected to the output end of the cutting cylinder (404). The cutting assembly (4) also includes a waste collection box (406), which is located below the cutting position.

9. The terminal detecting and cutting apparatus according to claim 1, wherein The moving component (7) includes a mounting plate (701), which is fixedly connected to the bottom of the operating table (1), and a caster wheel (702) is fixedly connected to one side of the bottom of the mounting plate (701).

10. The terminal detecting and cutting apparatus according to claim 9, wherein An electric telescopic rod (703) is fixedly connected to the other side of the bottom end of the mounting plate (701). A support foot (704) is fixedly connected to the output end of the electric telescopic rod (703). An anti-slip pad (705) is fixedly connected to the bottom end of the support foot (704).

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