Artificial grass fiber cutting and finishing equipment

Abstract

This utility model relates to the field of artificial grass production and processing technology, and discloses an artificial grass fiber cutting and finishing equipment, including: a support frame for supporting components; a cutting component including a cutting wheel rotatably connected inside the support frame via a rotating shaft, and a gear set arranged on one side of the cutting wheel; a feeding component including a rolling shaft rotatably connected to the support frame, and an air jet pipe arranged inside the support frame; a discharging component including a discharge port located at the bottom of the support frame, a discharge pipe connected to the bottom of the discharge port, and a cylinder hinged to the discharge pipe; and a conveying component including a second drive motor arranged at the bottom of the support frame, with a pulley arranged at the output end of the second drive motor, and a belt arranged on the pulley of the second drive motor to orderly discharge the cut fibers. The components work together to realize an integrated process from feeding, cutting to discharging and finishing, greatly improving the efficiency and quality of artificial grass fiber cutting and finishing.

Description

Technical Field

[0001] This utility model relates to the field of artificial grass production and processing technology, specifically to an artificial grass fiber cutting and finishing device. Background Technology

[0002] Artificial turf is widely used in sports venues, landscape decoration, and leisure areas due to its advantages such as strong weather resistance, low maintenance cost, and long service life. In the production and processing of artificial turf, fiber cutting and sorting are the key links that determine product quality. Its precision and efficiency directly affect the stability of subsequent grass fiber weaving and turf shaping.

[0003] As the market demands for diversified artificial grass products, the requirements for fiber specifications (such as length and thickness) are becoming increasingly precise. Traditional cutting and sorting equipment is gradually revealing many problems: Poor feeding: Traditional feeding mechanisms lack effective guiding devices, often resulting in fiber accumulation and jamming, leading to feeding interruptions or uneven conveying, affecting the continuity of cutting; Disorderly output and sorting: Cut fibers lack an orderly conveying and sorting mechanism, often forming clumps due to accumulation and entanglement, increasing the sorting costs of subsequent processes and reducing overall production efficiency.

[0004] In existing technologies, some equipment attempts to improve performance by modifying the cutting structure or adding conveying components. For example, some equipment uses multiple sets of blades to stack for cutting to improve efficiency, but this does not solve the feeding problem caused by fiber entanglement. Other equipment adds vibration devices to assist in discharge, but lacks precise flow control and still suffers from disordered processing. Although these technical solutions have optimized some aspects, they have failed to form an integrated collaborative mechanism from feeding to discharge, making it difficult to meet the needs of large-scale production of high-quality artificial grass fibers.

[0005] Therefore, developing an integrated equipment that combines smooth feeding, precise cutting, and orderly sorting functions to solve problems such as feeding jams and messy output in existing technologies is of great significance for improving the production efficiency and product quality of artificial grass fibers. It is also an inevitable trend to promote the automation and refinement of the artificial grass processing industry. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing an artificial grass fiber cutting and processing device.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: an artificial grass fiber cutting and finishing device, comprising: a support frame for supporting components; a cutting component including a cutting wheel rotatably connected inside the support frame via a rotating shaft, and a gear set arranged on one side of the cutting wheel; a feeding component including a rolling shaft rotatably connected to the support frame, and an air jet pipe arranged inside the support frame; a discharging component including a discharge port located at the bottom of the support frame, a discharge pipe connected to the bottom of the discharge port, and a cylinder hinged to the discharge pipe; and a conveying component including a second drive motor arranged at the bottom of the support frame, with a pulley arranged at the output end of the second drive motor, and a belt arranged on the pulley of the second drive motor.

[0008] As a further description of the above technical solution:

[0009] The cutting assembly includes: a drive motor, which is arranged on one side of the support frame and whose output shaft is connected to the shaft of the cutting wheel.

[0010] As a further description of the above technical solution:

[0011] The feeding assembly includes: a feeding plate, which is located on the top of the support frame; and an air pump, which is located on one side of the support frame and connected to an air jet pipe.

[0012] As a further description of the above technical solution:

[0013] The discharge assembly includes: a cover plate, rotatably connected to the discharge pipe; and a connecting rod, welded to the cover plate and rotatably connected to the output end of the cylinder.

[0014] As a further description of the above technical solution:

[0015] The conveying assembly includes a baffle arranged on the belt.

[0016] As a further description of the above technical solution:

[0017] The cutting wheel is made of high-speed steel.

[0018] As a further description of the above technical solution:

[0019] One end of the feed plate is inclined.

[0020] This utility model has the following beneficial effects:

[0021] The equipment uses a high-speed steel cutting wheel and a drive motor to provide power for efficient cutting of artificial grass fibers, ensuring cutting accuracy. At the same time, the inclined feed plate of the feeding component and the air pump-driven jet pipe work together to ensure smooth fiber transport without accumulation, providing a stable supply of raw materials for the cutting process.

[0022] The discharge assembly uses a cylinder to control the opening and closing of the cover to adjust the discharge volume. The conveyor belt works in conjunction with the surface baffle to orderly discharge the cut fibers. The linkage of all components realizes an integrated process from feeding, cutting to discharge and finishing, which greatly improves the efficiency and quality of artificial grass fiber cutting and finishing. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the cutting component of this utility model;

[0025] Figure 3 This is a schematic diagram of the discharge component of this utility model;

[0026] Figure 4 This is a schematic diagram of the conveying component of this utility model.

[0027] Legend:

[0028] 1. Support frame; 2. Drive motor one; 3. Cutting wheel; 4. Gear set; 5. Feed plate; 6. Rolling shaft; 7. Jet pipe; 8. Air pump; 9. Discharge port; 10. Discharge pipe; 11. Cylinder; 12. Cover plate; 13. Connecting rod; 14. Drive motor two; 15. Belt; 16. Baffle. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1

[0031] like Figures 1 to 4 As shown, this embodiment provides an artificial grass fiber cutting and finishing device, comprising: a support frame 1 for supporting components; a cutting component including a cutting wheel 3 rotatably connected to the inside of the support frame 1 via a rotating shaft, and a gear set 4 arranged on one side of the cutting wheel 3; a feeding component including a rolling shaft 6 rotatably connected to the support frame 1, and an air jet pipe 7 arranged inside the support frame 1; a discharging component including a discharge port 9 disposed at the bottom of the support frame 1, and a discharge pipe 10 connected to the bottom of the discharge port 9, and a cylinder 11 hinged to the discharge pipe 10; and a conveying component including a second drive motor 14 arranged at the bottom of the support frame 1, with a pulley arranged at the output end of the second drive motor 14, and a belt 15 arranged on the pulley of the second drive motor 14.

[0032] In this embodiment, the support frame 1 supports each component, the cutting component cuts the artificial grass fiber by rotating the cutting wheel 3, the feeding component conveys the fiber to the cutting position, the discharging component discharges the cut fiber, and the conveying component conveys the discharged fiber; thus realizing the cutting, sorting and conveying of artificial grass fiber.

[0033] In summary, a controller is fixedly embedded at the bottom of the support frame 1, and a control circuit is connected between the controller and the solenoid valve of the drive motor 2 and the cylinder 11.

[0034] Specifically, the cutting assembly includes a drive motor 2, which is arranged on one side of the support frame 1 and whose output shaft is connected to the rotating shaft of the cutting wheel 3.

[0035] Among them, the drive motor 2 drives the cutting wheel 3 to rotate; providing power to the cutting wheel 3 so that it can perform cutting action.

[0036] Specifically, the feeding assembly includes: a feeding plate 5, which is located on the top of the support frame 1; and an air pump 8, which is located on one side of the support frame 1 and connected to the air jet pipe 7.

[0037] In a preferred embodiment, artificial grass fibers enter through the feed plate 5, and the air pump 8 generates airflow that is ejected through the jet pipe 7; this assists in fiber feeding and prevents fiber accumulation.

[0038] Example 2

[0039] Specifically, the discharge assembly includes: a cover plate 12, which is rotatably connected to the discharge pipe 10; and a connecting rod 13, which is welded to the cover plate 12 and rotatably connected to the output end of the cylinder 11.

[0040] It should be noted that the cylinder 11 extends and retracts, driving the connecting rod 13 to rotate the cover plate 12; thus controlling the opening and closing of the discharge pipe 10.

[0041] Specifically, the conveying assembly includes a baffle 16 arranged on the belt 15.

[0042] In a preferred embodiment, the baffle 16 blocks the fibers during the conveying process of the belt 15.

[0043] Example 3

[0044] Specifically, the cutting wheel 3 is made of high-speed steel.

[0045] Specifically, one end of the feed plate 5 is inclined.

[0046] In use, the user places the artificial grass to be cut on the feed plate 5 and starts the drive motor 2, which drives the cutting wheel 3 to rotate and cut through the gear set 4. Then, the artificial grass is put into the device. The rolling shaft 6 is used to assist in orderly placement. The air pump 8 is started and blows air along the inclined surface of the feed plate 5 through the jet pipe 7 to assist in the placement of the artificial grass. The cut artificial grass comes to the discharge port 9. The support frame 1 is equipped with a controller. The controller outputs an electrical signal to the solenoid valve at a set time interval and then disconnects after a certain period of time. This cycle repeats, thereby controlling the extension and retraction of the cylinder 11. When the cylinder 11 retracts, the output end drives the connecting rod 13 to rotate and opens the cover plate 12. When it extends, the connecting rod 13 closes the cover plate 12. At the same time, the controller outputs a high level to drive the second motor 14 to start. When the controller outputs a low level, the second motor 14 is de-energized and stops. It works in conjunction with the cylinder 11. The material transported by the belt 15 is transported to the next loading box.

[0047] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An artificial grass fiber cutting and finishing apparatus, characterized by, include: Support frame (1), used to support components; The cutting assembly includes a cutting wheel (3) rotatably connected inside the support frame (1) via a rotating shaft, and a gear set (4) arranged on one side of the cutting wheel (3); The feeding assembly includes a rolling shaft (6) rotatably connected to the support frame (1) and an air jet pipe (7) arranged inside the support frame (1); The discharge assembly includes a discharge port (9) located at the bottom of the support frame (1), a discharge pipe (10) connected to the bottom of the discharge port (9), and a cylinder (11) hinged to the discharge pipe (10). The conveying assembly includes a second drive motor (14) arranged at the bottom of the support frame (1), and a pulley is arranged at the output end of the second drive motor (14), and also includes a belt (15) arranged on the pulley of the second drive motor (14).

2. The artificial grass fiber cutting and arranging apparatus according to claim 1, wherein, The cutting assembly includes: The drive motor (2) is arranged on one side of the support frame (1), and its output shaft is connected to the shaft of the cutting wheel (3).

3. The artificial grass fiber cutting and arranging apparatus according to claim 2, wherein The feeding assembly includes: The feed plate (5) is located on the top of the support frame (1); An air pump (8) is arranged on one side of the support frame (1) and connected to the jet pipe (7).

4. The artificial grass fiber cutting and arranging apparatus according to claim 3, wherein The discharge assembly includes: The cover plate (12) is rotatably connected to the discharge pipe (10); The connecting rod (13) is welded to the cover plate (12) and is rotatably connected to the output end of the cylinder (11).

5. The artificial grass fiber cutting and finishing apparatus according to claim 4, wherein, The conveying assembly includes: A baffle (16) is arranged on the belt (15).

6. The artificial grass fiber cutting and arranging apparatus according to claim 5, wherein The cutting wheel (3) is made of high-speed steel.

7. The artificial grass fiber cutting and arranging apparatus according to claim 6, wherein One end of the feed plate (5) is inclined.

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